ATI Technologies FS2 User manual

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
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Table of Contents
D. Electrical Modules ...................................................................................................................D‑2
FS2—Fluid/Air Module.................................................................................................................D‑2
1. Product Overview..................................................................................................................D‑2
2. Installation .............................................................................................................................D‑3
2.1 Module Installation.................................................................................................................... D‑3
2.2 Module Removal........................................................................................................................ D‑4
3. Operation ...............................................................................................................................D‑5
4. Maintenance...........................................................................................................................D‑6
4.1 Preventive Maintenance ........................................................................................................... D‑6
5. Troubleshooting and Service Procedures..........................................................................D‑7
5.1 Troubleshooting Procedures ................................................................................................... D‑7
5.2 Service Procedures................................................................................................................... D‑8
5.2.1 Master Side Self-Sealing Valve...................................................................................... D-8
5.2.2 Tool Side Self-Sealing Valve ........................................................................................ D-10
5.2.3 Rubber Bushing Replacement ..................................................................................... D-12
6. Recommended Spare Parts................................................................................................D‑13
7. Specications ......................................................................................................................D‑13
8. Drawings ..............................................................................................................................D‑14

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-2
D. Electrical Modules
FS2—Fluid/Air Module
1. Product Overview
Modules providing uid/air service are attached to the Master and Tool plates. Refer to the table and gure below
for a description of the specic modules being presented in this section.
Signicant forces are encountered when using the FS2 module. Assistance is required to overcome these forces
when coupling the Tool Changer.
Table 1.1—Fluid/Air Modules
Module Description
FS2-M Stainless Steel Fluid/Air Module with (4) G1/4 (BSPP) self-sealing, (2) G1/4 (BSPP) and
(4) G1/8 (BSPP) pass-through ports – Master side
FS2-T Stainless Steel Fluid/Air Module with (4) G1/4 (BSPP) self-sealing, (2) G1/4 (BSPP) and
(4) G1/8 (BSPP) pass-through ports – Tool side
Figure 1.1—Fluid/Air Module, Stainless Steel Construction
(4) G1/4 (BSPP) Self-sealing Ports
(4) G1/8 (BSPP) Pass-through Ports
(2) G1/4 (BSPP) Pass-through Ports
Master Module
Tool Module
Ledge-mount Feature
Self-sealing Ports
with O-ring Seals
Pass-through Ports
with Rubber Bushings

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-3
2. Installation
The uid/air modules are typically installed by ATI prior to shipment. The following steps outline installation or
removal.
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical,
air, water, etc.) are turned off, pressurized connections are purged and power is discharged
from circuits in accordance with the customer’s safety practices and policies. Injury or
equipment damage can occur with the Tool not placed and energized circuits on. Place the
Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized
connections, and verify all circuits are de-energized before performing maintenance or
repair(s) on the Tool Changer or modules.
CAUTION: Do not use the Tool Changer with air pressure below 60 psi. Safe, reliable
operation of the tool changer is dependent on a continuous supply of compressed air at a
pressure of 60 to 100 psi. Robot motion should be halted if the air supply pressure is below
60 psi.
CAUTION: Thread locker applied to fasteners must not be used more than once. Fasteners
might become loose and cause equipment damage. Always apply new thread locker when
reusing fasteners.
2.1 Module Installation
Refer to Figure 2.1 for installation.
Tools required: 5 mm Allen wrench (hex key), torque wrench
Supplies required: Clean rag, Loctite®242
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
4. Clean the mounting surface on the Tool Changer or Utility Coupler.
5. Place the module into the appropriate location on the Tool Changer or Utility Coupler body. Align the
module with the Tool Changer using the dowels in the bottom of the ledge feature.
6. Apply Loctite 242 to the supplied M6 socket head cap screws. Using a 5 mm Allen wrench, install the
(2) M6 socket head cap screws securing the module to the Tool Changer or Utility Coupler and tighten to
89 in‑lbs (10.0 Nm).
7. Connect air plumbing to the module. Ensure that the connectors are clean.
8. After the procedure is complete, resume normal operation.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-4
Figure 2.1—Module Installation
Tool Changer
Ledge Mounting Feature
FS2 Module
M6 Socket Head Screws
(4) G1/8 (BSPP) Pass-through
Port Connection
(2) G1/4 (BSPP) Pass-through
Port Connection
(4) G1/4 (BSPP) Self-sealing
Port Connection
2.2 Module Removal
Tools required: 5 mm Allen wrench
Supplies required: Clean rag
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
NOTICE: Debris can be expelled at high velocity during the purge, take all required safety
precautions.
4. All customer plumbing connections to the module must be purged.
a. Verify that the supply lines are turned off.
b. Cover the valves with a rag for safety.
c. Manually actuate the self‑sealing valves to purge the line pressure.
5. Use a marker pen to indicate where the module is to be re‑installed.
6. Disconnect air plumbing to the module.
7. Remove the (2) M6 socket head cap screws using a 5 mm Allen wrench
8. Remove the module from the Tool Changer or Utility Coupler.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
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3. Operation
The uid/air modules are designed to pass uid/air utilities from the Master to the Tool for use by the customer’s
tooling.
Four (4) self‑sealing valves are provided on the Master side so that the uid/air circuits do not discharge during tool
changes.
Typically, self‑sealing valves are specied on the Tool for ports being used for uid service.
The compressibility of gasses makes it unnecessary to isolate and discharge lines during a tool change. However,
liquids are incompressible and therefore coupling lines while pressurized is to be avoided. Liquid displaced by
mating coupler components creates extremely high pressure spikes and uid velocities potentially causing seal
damage. These problems become more pronounced as the operating pressure is increased.
In all liquid coupling applications, the customer is advised to take the following steps:
• Plumb the ports on the uid/air modules using exible hoses, which are able to absorb pressure spikes and
pulses. Highly reinforced hoses and hard pipe must not be used.
• Turn off the supply pump to the circuit and discharge pressure in the lines prior to a tool change.
• Accumulators can be installed on both the Master and Tool side plumbing. This is particularly important on the
Tool side, even with the pump turned off and Master side pressure discharged.
• During routine maintenance of the Tool Changer, the uid/air modules should be inspected and re‑lubricated.
Water and most solvents will wash away lubricants necessary to prolong seal life.
CAUTION: Failure to follow these steps will result in premature seal failure, jetting of uid
from the couplers during tool changes, and signicant pressure pulses in customer tooling.
CAUTION: To maximize the life and performance of uid/air components, read and follow the
steps in the Operations section of this manual.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-6
4. Maintenance
Once installed, the operation of the uid/air modules is generally trouble free. Periodically, the condition of the
self‑sealing valves should be checked. Refer to Section 4.1—Preventive Maintenance
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical,
air, water, etc.) are turned off, pressurized connections are purged and power is discharged
from circuits in accordance with the customer’s safety practices and policies. Injury or
equipment damage can occur with the Tool not placed and energized circuits on. Place the
Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized
connections, and verify all circuits are de-energized before performing maintenance or
repair(s) on the Tool Changer or modules.
4.1 Preventive Maintenance
A visual inspection and preventive maintenance schedule is provided in Table 4.1.
Table 4.1—Preventive Maintenance Schedule
Tool Change Frequency Inspection Schedule Action Required
< 1/minute Weekly Clean and inspect
6 months Seal replacement
> 1/minute 6 months or 500,000 cycles Seal replacement
Checklist
Weekly Maintenance:
гClean mating surfaces.
г Inspect modules for uid/air leaks. Replace components as necessary.
гInspect rubber bushings on the master module for cuts or damage replace as necessary. Refer
to Section 5.2.3—Rubber Bushing Replacement.
6 months or 500,000 cycle Maintenance:
гRemove and replace self sealing valve O-rings and U-cup seal in both the Master and Tool
Module. Refer to Section 5.2.1—Master Side Self-Sealing Valve and Section 5.2.2—Tool Side
Self-Sealing Valve.
гDuring O-ring and seal replacement inspect valve stem and dowel pin for straightness.
гDuring O-ring and seal replacement re-lubricate bores.
гCheck that module mounting bolts are secure.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-7
5. Troubleshooting and Service Procedures
This troubleshooting section provides information to help diagnose conditions with the Tool Changer or air module
as well as service procedures for component replacement.
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical,
air, water, etc.) are turned off, pressurized connections are purged and power is discharged
from circuits in accordance with the customer’s safety practices and policies. Injury or
equipment damage can occur with the Tool not placed and energized circuits on. Place the
Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized
connections, and verify all circuits are de-energized before performing maintenance or
repair(s) on the Tool Changer or modules.
5.1 Troubleshooting Procedures
Refer to the following table for troubleshooting information.
Table 5.1—Troubleshooting
Symptom Possible Cause Correction
Fluid/Air Leakage
Damaged/Worn seals
Replace O-rings, U-cup seal, and rubber bushings
as needed. Refer to Section 5.2.1—Master Side
Self-Sealing Valve and Section 5.2.2—Tool Side
Self-Sealing Valve and Section 5.2.3—Rubber Bushing
Replacement
Debris blocking valve seal Clean in and around valve components. Ensure uid
stream is free of large particulates; lter as necessary.
Bent stem
Replace stem. Refer to Section 5.2.1—Master Side
Self-Sealing Valve. Check module attachment to Tool
Changer. Check robot program and ensure parallel
approach trajectory during Tool Changer coupling.
Corrosion Consult ATI for assistance.
Fluid spray during
uncoupling Surge/Water Hammer
Decrease pressure differential between supply and
return lines or install pressure compensation system
(e.g., accumulator or surge suppressor as close as
possible to spraying port).
Poor Flow Flow path blockage Inspect valve components and supply/return lines for
blockage, clean/repair as necessary.
Debris blocking valve seal Clean in and around valve components. Ensure uid
stream is free of large particulates; lter as necessary.
Modules Won't
Couple Bent stem, dowel pin
Replace stem, dowels as necessary. Check module
attachment to Tool Changer. Check robot program
and ensure parallel approach trajectory during Tool
Changer coupling. Refer to Section 5.2.1—Master
Side Self-Sealing Valve and Section 5.2.2—Tool Side
Self-Sealing Valve.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-8
5.2 Service Procedures
The following service procedures provide instructions for replacement of components.
5.2.1 Master Side Self‑Sealing Valve
Parts required: Refer to Section 8—Drawings.
Tools required: 2.5 mm Allen Wrench, torque wrench
Supplies required: Clean rag, Magnalube G lubricant
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
NOTICE: Debris can be expelled at high velocity during the purge, take all required
safety precautions.
4. Purge and disconnect all customer plumbing connections to the module.
a. Turn the supply lines off.
b. Cover the valves with a rag for safety.
c. Manually actuate the module’s self‑sealing valves to purge the line pressure. Note: Debris
can be expelled at high velocity during the purge, take all required safety precautions.
5. Depending on the type of service or repair, connections to the module might also need to be
disconnected.
6. Remove the valve stem using a 2.5 mm Allen wrench. Do not strip the hex on the valve stem
during removal.
7. Remove the check valve piston and spring. Clean any lubrication from the check valve piston,
valve stem, spring, and bore in the module housing using a clean rag.
8. Inspect the valve stem for straightness, and replace, if bent.
9. Inspect the o‑rings and u‑cup seal on the valve stem and check valve piston for wear and
damage. Replace components that are damaged or worn.
10. Inspect the spring in the assembly and replace if damaged or worn.
Figure 5.1—Master Self‑Sealing Valve
Bore in Module Housing
(Clean)
2.5 mm Allen Wrench
Valve Stem (Inspect)
Check Valve
Spring (Inspect)
O-Ring
(Inspect)
O-Ring
(Inspect)
U-Cup Seal
(Inspect)
Valve Stem
Check Valve
U-Cup Seal
O-Ring
O-Ring
(Face Seal)

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-9
11. Lubricate the bore in the module housing with Magnalube G (Teon/Petroleum based grease).
NOTICE: Do not lubricate the O-ring face seal until after installation. Lubricating
the O-ring before installation can cause the O-ring to blow out during coupling and
uncoupling.
12. If replacing seals, lubricate the valve stem O‑ring and the check valve piston U‑cup seal with
Magnalube G (Teon/Petroleum based grease).
13. Install the O‑ring on the valve stem.
14. Install the U‑cup seal on the check valve. Do not get lubrication in the face seal groove in the
check valve.
15. Install the non‑lubricated O‑ring (face seal) into the check valve.
16. Install the spring into the bore in the module housing, seat the check valve on the spring.
17. If the threaded end of the valve stem does not have pre‑applied adhesive, apply Loctite 7649
primer and then Loctite 222 or similar thread locker to the threaded end of the valve stem. If the
module housing is stainless steel, also add Loctite 7649 primer to the housing threads.
Figure 5.2—Master Self‑Sealing Valve Installation
Bore in Module Housing (Lubricate)
Valve Stem
Check Valve
Spring
O-Ring (Face Seal)
(Lubrication after Installation)
U-Cup Seal (Lubricate)
O-Ring (Lubricate)
Install U-Cup
Seal as Shown
18. Install the valve stem. The check valve piston must be pushed down ush with the mating
surface of the Master housing in order to install the threaded end of the valve stem. Do not
damage the U‑cup seal around the check valve piston. A small, at‑head screwdriver can be
used to ensure that the U‑cup seal is fully located in the recess and not folded over itself prior to
screwing in the valve stem. Tighten the stem to 10 in‑lbs (1.1 Nm).
19. Lubricate the installed O‑ring (face seal) with Magnalube G (Teon/Petroleum based grease).
20. After the procedure is complete, resume normal operation.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-10
5.2.2 Tool Side Self‑Sealing Valve
Parts required: Refer to Section 8—Drawings.
Tools required: 10 mm Allen wrench, Torque wrench
Supplies required: Clean rag, Magnalube G lubricant
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
NOTICE: Debris can be expelled at high velocity during the purge, take all required
safety precautions.
4. All customer plumbing connections to the module must be purged.
a. Verify that the supply lines are turned off.
b. Cover the valves with a rag for safety.
c. Manually actuate the self‑sealing valves to purge the line pressure.
5. If required disconnect connections to the module.
NOTICE: You might need to remove the Tool side module to access the plug.
6. Remove the plug assembly from the bottom of the air module using a 10 mm Allen wrench.
7. Remove the spring and valve assembly from the housing.
Figure 5.3—Tool Self‑Sealing Valve (Disassembly)
10 mm Allen Wrench
Plug Assembly
Spring (Inspect)
Valve Assembly
Dowel Pin
(Inspect)
O-Ring
(Inspect)
O-Ring
(Inspect)
Bore in Module Housing
(Clean and Lubricate)
O-Ring
(Lubricate)
Plug Assembly
O-Ring
(Lubricate)
Valve Assembly
8. Clean all lubrication from the plug assembly, valve assembly, spring, and bore in the housing
using a clean rag.
9. Inspect the dowel pin that is contained in the plug assembly for straightness. Replace the plug
assembly if the dowel pin is bent.
10. Inspect the O‑rings on the plug and valve assemblies, replace if worn or damaged.
11. Inspect the spring in the assembly and replace if worn or damaged.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-11
12. If replacing the O‑rings, lubricate both new O‑rings with Magnalube G (Teon/Petroleum based
grease).
13. Install the O‑rings on the plug assembly and the valve assembly.
Figure 5.4—Tool Self‑Sealing Valve (Assembly)
Plug Assembly
O-Ring
Spring
Valve Assembly
O-Ring
Torque Wrench
10 mm Allen Wrench
14. Install the check valve piston, make sure it is seated properly in the housing.
15. Install the spring into the housing, make sure it is installed over the step on the check valve.
CAUTION: Do not use excess force when installing the plug assembly into the
housing. Using excessive force can damage the O-ring and strip the threads
on the plug assembly. Thread the plug assembly into the Tool housing by hand,
until several threads are engaged into the housing. Then use a 10 mmAllen
wrench to complete the installation. Torque the plug to 30 in-lbs (3.39 Nm).
16. Carefully install the plug assembly aligning the dowel pin into the check valve piston. Thread
the plug assembly into the housing by hand until several threads are engaged in the housing.
17. Tighten the plug assembly using a 10 mm Allen wrench to 30 in‑lbs. (3.39 Nm).
18. Verify the check valve piston is seated properly in the housing.
19. After the procedure is complete, resume normal operation.

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-12
5.2.3 Rubber Bushing Replacement
Parts required: Refer to Section 8—Drawings.
The rubber bushings seal the air passage from the Master module. If the bushing become cut or
damaged, they need to be replaced.
1. Remove damaged rubber bushing by grasping with ngers and pulling the bushing out of the
body.
2. Dip new bushing in water to aid in installation.
3. Insert the beveled (chamfered) end of the rubber bushing into the bore, leaving ribbed end of
the bushing facing outward.
4. Press the bushing in by hand until it is seated completely in the bore. If necessary, use a plastic
or rubber soft‑faced mallet to tap the bushings into place.
5. After the procedure is complete, resume normal operation.
Figure 5.5—Master Rubber Bushing Replacement
Rubber Bushing
9121-FS2-M
Master Module

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-13
6. Recommended Spare Parts
Refer to Section 8—Drawings.
Table 6.1—Master Module Mounting Hardware
Part Number Description
3500-1066020-21A M6 x 20 Socket Head Cap Screw, SS, ND Microspheres, 0-3
uncoated lead thds. 5-7 coated thds. IFI525
Table 6.2—Tool Module Mounting Hardware
Part Number Description
3500-1066016-21A M6 x 16 Socket Head Cap Screw, SS, ND Microspheres Epoxy,
Yellow. 0-3 uncoated lead thds. 5-7 coated thds. IFI525
7. Specications
Table 7.1—MasterModuleSpecications
Module Description Weight Air Ports, (qty) Size (Cv)Pressure
(Maximum)
9121-FS2-M
Stainless Steel Fluid/
Air module with (4) G1/4
Checked, (2) G1/4 and (4)
G1/8 Pass-Thru ports -
Master
4.56 lbs
(2.07 kg)
(4) G1/4 (BSPP) (1.50)
(2) G1/4 (BSPP) (1.03)
(4) G1/8 (BSPP) (0.65)
100 psi
(6.9 bar)
Table 7.2—ToolModuleSpecications
Module Description Weight Air Ports, (qty) Size (Cv)Pressure
(Maximum)
9121-FS2-T
Stainless Steel Fluid/
Air module with (4) G1/4
Checked, (2) G1/4 and (4)
G1/8 Pass-Thru ports - Tool
4.37 lbs
(1.98 kg)
(4) G1/4 (BSPP) (1.50)
(2) G1/4 (BSPP) (1.03)
(4) G1/8 (BSPP) (0.65)
100 psi
(6.9 bar)

Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
D-14
8. Drawings
3rd ANGLE PROJECTION
9121-FS2-M Master
9121-FS2-T Tool
9
3
1
8 2
7
10
5
Magnalube
Magnalube
Magnalube Bores
Magnalube After Installation
4
Magnalube
11
Note
4.
/ 45 in-lb
Note
3.
/ 10 in-lb
8
2 6 5
1
7
3
Magnalube
30 in-lb
Magnalube
4
Note
4.
/ 45 in-lb
NOTE: Dowel on Master side
is balloon
6
125.4
15.9 Typ. 47.6 Typ. 31.8 Typ.
9.5 Typ.
53.2 Typ.
12.7
17.5
31 9.5
14.3
27.8
41.7
41.6
9121-FS2-M
Master
9121-FS2-T Tool
G1/4 Checked Ports (4 Master / 4 Tool)
G1/4 Through Ports (2 Master / 2 Tool)
G1/8 Through Ports
(4 Master / 4 Tool)
60.3
83.5
Coupled
Approx.
9121-FS2-T Tool
9121-FS2-M Master
Note: Service Kit 9120-F1-T-Kit Contains (1) each of items 1, 2, & 6
Note: Service Kit 9120-F2-M-Kit Contains (1) each of items 1, 2, 3, & 7
Notes: Materials of Construction:
Housings & Springs - Stainless Steel
1.
Valve Components - Stainless Steel, PVC, Nitrile & Viton Rubber
2.
Replacement stem contains pre-applied thread locker. Use Loctite 7649
3. primer and Loctite 222 if reassembling with original stem.
Replacement screw contains pre-applied thread locker. Use Loctite 7649
4. primer and Loctite 242 if reassembling with original screw. Guidelines for Operation:
Maintain pH near neutral.
5.
Minimize particle count & size.
6.
Keep mating surfaces clean and free of debris.
7.
Rev.
Description
Initiator
Date
02
ECO 14748: Added Notes 3 & 4 to Materials of Construction.
TBC
9/26/2016
ITEM NO.
QTY.
PART NUMBER
DESCRIPTION
1 4
3410-0001065-01
O-Ring 14MM X 2MM Buna
2 4
3410-0001068-01
Mini U-Cup Seal 18mm ID x 22mm Buna
3 4
3410-0001183-01
O-Ring 6MM X 2MM Buna D90
4 4
3410-0001397-01
O-Ring, 2mm ID x 1.5mm W, Viton, D75
5 2
3500-1066016-21A
M6-1 x 16mm SHCS, SS, Pre-Applied
6 2
3540-0105010-21
5mm x 10mm Dowel Pin SST
7 4
3700-20-1459
SW-150A Master Fluid / Air Spring SS
8 4
3700-20-2994
Master Check Valve Piston, FA44
9 4
3700-20-2996
VALVE STEM, HIGH STRENGTH
10 1
3700-20-8620
FS2 Housing, Master
11 6
4010-0000021-01
1/4" NPT Rubber Bushing, Nitrile
ITEM NO.
QTY.
PART NUMBER
DESCRIPTION
1 4
3410-0001067-01
O-ring, 10mm x 2mm, Buna N, Dur. 90
2 4
3410-0001284-01
O-ring, .669OD x .047 wall, 70D, Buna-N
3 2
3500-1066016-21A
M6-1 x 16mm SHCS, SS, Pre-Applied
4 2
3540-0105010-21
5mm x 10mm Dowel Pin SST
5 4
3700-20-1457
SW-150A Tool Check Valve Piston
6 4
3700-20-1460
SPRING, F/A TOOL
7 1
3700-20-8621
FS2 Housing, Tool
8 4
9005-20-2267
F/A Plug Assembly, Tool, 3/8" Valves
B
1:2
1 1
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
D.Lawson-1/9/14 D.Swanson-1/10/14
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-FS2
131203-2
02
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FS2 Fluid/Air Module Customer Drawing