Atlantic alfea hybrid duo gas Installation and operation manual

Installation and
commissioning
instructions
for professionals
to be kept by the user
for future reference
Outdoor unit Hydraulic unit
AOYA 30 LBTL 024200
AOYA 45 LBTL
AOY 54 LJBYL
WOYK112LCT
WOYK140LCT
WOYK160LCT
Air/water heat pump
with integrated gas burner,
split, 2 services
Document n° 1485-7 ~ 08/01/2013
alféa hybrid duo gas
atlantic-comfort.com
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The following are required for the installation of this appliance:
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environmental legislation ).
"a heating engineer.
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Installation and commissioning instructions "1485 - EN"
Heat pump alféa hybrid duo gas
- 2 -

Contents
Packaging . . . . . . . . . . . . . . . . . . . . . . . 5
Optional equipment . . . . . . . . . . . . . . . . . . 5
Scope . . . . . . . . . . . . . . . . . . . . . . . . . 5
'H¿QLWLRQV . . . . . . . . . . . . . . . . . . . . . . . 5
General characteristics . . . . . . . . . . . . . . . .6
Description. . . . . . . . . . . . . . . . . . . . . . 11
Operating principle . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation and maintenance rules . . . . . . . . . 15
Unpacking and reserves. . . . . . . . . . . . . . . 15
Reception. . . . . . . . . . . . . . . . . . . 15
Handling . . . . . . . . . . . . . . . . . . . 15
Containment of refrigerant circuits . . . . . . 15
Accessories supplied . . . . . . . . . . . . . 15
Positioning. . . . . . . . . . . . . . . . . . . . . . 16
Installing the outdoor unit . . . . . . . . . . . . . . 16
Installation precautions . . . . . . . . . . . . 16
Fitting the outdoor unit . . . . . . . . . . . . 18
Connecting the condensate evacuation pipe . 18
Installing the hydraulic module . . . . . . . . . . . 19
Room where to install. . . . . . . . . . . . . 19
Chimney evacuation pipe, B23, B23P. . . . . . . . 20
Chimney connection pipe, B23, B23P. . . . . . . . 20
Room-sealed connection pipe C13, C33, C53 . . . 21
Concentric horizontal room-sealed pipe
(C13 type). . . . . . . . . . . . . . . . . . . 21
Concentric vertical pipe (C33 type). . . . . . 23
Separate air intake
and smoke evacuation pipes (C53 type) . . . 23
Refrigerant connections . . . . . . . . . . . . . . . 25
Rules and precautions . . . . . . . . . . . . 25
Refrigerating connections. . . . . . . . . . . 25
Flaring . . . . . . . . . . . . . . . . . . . .26
Forming the refrigerant tubes. . . . . . . . . 26
&RQQHFWLQJWKHÀDUHFRQQHFWLRQV. . . . . . . 26
Filling the installation with gas. . . . . . . . . . . . 28
Commissioning procedure . . . . . . . . . . 28
Sealing test . . . . . . . . . . . . . . . . . . 29
Additional charge
(outdoor three phase unit) . . . . . . . . . . 30
&ROOHFWWKHUHIULJHUDQWÀXLGLQ
the outdoor unit . . . . . . . . . . . . . . . . 30
Connecting the heating circuit and
thedomesticcircuit . . . . . . . . . . . . . . . . .31
General . . . . . . . . . . . . . . . . . . . . 31
Rinsing the installation . . . . . . . . . . . . 31
Filling and draining the installation . . . . . . 32
&RQQHFWLRQWRDQXQGHUÀRRUKHDWLQJFLUFXLW. . 32
Connection to a fan coil circuit . . . . . . . . 32
Connection to the domestic circuit . . . . . . 32
Condensate evacuation . . . . . . . . . . . . . . . 32
Gas change . . . . . . . . . . . . . . . . . . . . . 33
Connection of the fuel supply . . . . . . . . . . . . 33
Electrical connections . . . . . . . . . . . . . . . . 34
Characteristics of the electrical power supply . 34
General remarks on the electrical connections . 34
Overall view of the electrical connections . . 35
Cross section of the cable and protection rating . 35
Electrical connections on outdoor unit side
(single phase model) . . . . . . . . . . . . . 37
Electrical connections on outdoor unit side
(three phase model) . . . . . . . . . . . . . 37
Electrical connections on
the hydraulic module side. . . . . . . . . . . 38
Outdoorsensor . . . . . . . . . . . . . . . . . . .40
Ambient sensor and/or central ambient unit. . . . . 40
Installing an ambient sensor . . . . . . . . . 40
Installing a central ambient unit . . . . . . . 40
Presentation of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation and commissioning instructions "1485 - EN" - 3 -
Heat pump alféa hybrid duo gas

Fault display on the hydraulic module. . . . . . . . 67
Faults displayed on the outdoor unit
single phase model . . . . . . . . . . . . . . . . . 70
Servicing of the installation . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Faults displayed on the outdoor unit
three phase model. . . . . . . . . . . . . . . . . . 71
Displayinformation . . . . . . . . . . . . . . . . .72
Fault diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Servicing of the gas heat exchanger . . . . . . . . 73
Checking the hydraulic circuit . . . . . . . . . . . . 73
Servicing the evacuation pipe . . . . . . . . . . . . 74
Servicing the tank . . . . . . . . . . . . . . . . . . 74
Draining the hot water tank . . . . . . . . . . 74
Descaling . . . . . . . . . . . . . . . . . . . 74
Checking the outdoor unit . . . . . . . . . . . . . . 74
Checking the electrical circuit . . . . . . . . . . . . 74
Checking the combustion parameters. . . . . . . . 74
9DOXHVWREHJLYHQWRWKHXVHU. . . . . . . . . . . . . . . . . . . . . . . . . 75
Start-up procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Draining the hydraulic module. . . . . . . . . . . . 75
Directional valve. . . . . . . . . . . . . . . . . . . 75 ACI check . . . . . . . . . . . . . . . . . . . . . . 75
Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
The user interface, the central ambient unit (option)
and the ambient sensor (option). . . . . . . . . . . 46
Description of the display . . . . . . . . . . . . . . 48
Water logic. . . . . . . . . . . . . . . . . . . . . . 48
Setting . . . . . . . . . . . . . . . . . . . .48
Electrical wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Regulationparameters . . . . . . . . . . . . . . .50
General . . . . . . . . . . . . . . . . . . . . 50
Setting the parameters . . . . . . . . . . . . 50
List of the function lines
(settings, diagnosis, state) . . . . . . . . . . 50
Checks before commissioning. . . . . . . . . . . . 42
Hydraulic circuit: . . . . . . . . . . . . . . . 42
Gas circuit: . . . . . . . . . . . . . . . . . . 42
Electriccircuit: . . . . . . . . . . . . . . . .42
Commissioning the heat pump . . . . . . . . . . . 42
Starting the gas generator to check the combustion. . 43
Heating installation with radiators. . . . . . . 43
Heating installation with
1XQGHUÀRRUKHDWLQJFLUFXLW. . . . . . . . . . 43
Setting the combustion parameters during a gas check . 44
Heating installation with radiators. . . . . . . 44
Heating installation with
1XQGHUÀRRUKHDWLQJFLUFXLW. . . . . . . . . . 44
&RQ¿JXUDWLRQRIWKHDPELHQWVHQVRU7 . . . . . . 45
&RQ¿JXUDWLRQRIWKHFHQWUDODPELHQWXQLW7RU7 . 45
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Commissioning assistance "check list" . . . . . . . 76
Beforestarting . . . . . . . . . . . . . . . .76
Start-up . . . . . . . . . . . . . . . . . . . . 77
&RQ¿JXUDWLRQ¿OH. . . . . . . . . . . . . . . . . . . 78
Technical commissioning instructions . . . . . . . . 79
Installation and commissioning instructions "1485 - EN"
Heat pump alféa hybrid duo gas
- 4 -

1 Presentation of the equipment
1.1 Packaging
1 box: Outdoor unit.
1 box: Hydraulic module with gas generator
and outdoor temperature sensor.
1.4 'H¿QLWLRQV
- Split : The heat pump is formed by two elements (an
outdoor unit to be installed outdoors and a hydraulic
module to be installed indoors).
- Air/water: The outdoor air is the energy source. This
energy is transmitted to the heating water by the heat
pump.
- Inverter: The speed of the fan and the compressor
are modulated to suit the heat requirements. This
technology economises energy and permits operation
with single phase power supply, regardless of the
powerratingofthe heat pump,byavoidinghigh current
demands when started.
-COP FRHI¿FLHQW RI SHUIRUPDQFH WKLV LV WKH UDWLR
between the energy transmitted to the heating circuit
and the electrical energy consumed.
- Hybrid: the hydraulic module operates with dual
energy (air/water heat pump and built in gas boiler).
3DLULQJWDEOH
Heat pump Outdoor unit Hydraulic module
Model Export code Ref. Code Ref. Code
alféa hybrid duo gas 10 single phase 522181 AOYA30 LBTL 700730
MH
3922401 024200
alféa hybrid duo gas 13 single phase 522182 AOYA45 LBTL 700845
alféa hybrid duo gas 16 single phase 522183 AOY 54 LJBYL 700054
alféa hybrid duo gas 11 three phase 522184 WOYK 112 LCT 700118
alféa hybrid duo gas 14 three phase 522185 WOYK 140 LCT 700143
alféa hybrid duo gas 16 three phase 522186 WOYK 160 LCT 700163
1.2 Optional equipment
Optional equipment
2 circuit kit (ref. 074012)
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heating circuit.
Class A pump kit (ref. 074013)
DHW expansion kit (ref. 074026)
Chimney adaptor 80-125 (ref. 073423).
- for a B23* type connection
Ambient sensor T37 (ref. 075308),
Ambient sensor T55 (ref. 073951)
- to correct the ambient temperature.
Central ambient unit T75 (ref. 073954),
Central radio ambient unit T78 (ref. 074061)
- to correct the ambient temperature and programme
the heat pump.
Anti-vibration pads (ref. 523574).
:KLWH39&ÀRRUVXSSRUW (ref. 809532) or
%ODFNUXEEHUÀRRUVXSSRUW (ref. 809536).
1.3 Scope
This heat pump allows:
- Heating in winter,
- Control of two heating circuits*,
- Production of domestic hot water,
- The use of gas combustion for additional heating on
the coldest days.
* : These options require the use of additional kits (see §
"Optional equipment").
1 box: Choice of connection pipe.
Concentric...
C13 ... horizontal turbo pipe (073 224).
C33 ... vertical turbo pipe black (073 226 or 074 031).
... vertical turbo pipe ocher (073 226 or 074 032).
Adaptor...
C53 1Separate pipe adaptor 80 (073 428).
B23 2
B23P 2Chimney adaptor 80 (073 295).
1 &RQ¿JXUDWLRQSRVVLEOHRQO\LQERLOHUURRP
2 For B23 and B23P connection, the chimney adaptors
provided must be used.
Installation and commissioning instructions "1485 - EN" - 5 -
Heat pump alféa hybrid duo gas

1.5 General characteristics
Model denomination DOIpDK\EULGGXRJDV 10 13 16 11 three 14 three 16 three
Gas category FR II2Esi3P
CH - CZ - ES - IT - LT - PT - SK II2H3P
DK - EE - FI - IT - SE I2H
LU - DE I2E
NOx class 5
Nominal heating performances (T° outdoor/T° start)
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&&XQGHUÀRRUKHDWLQJ kW 9.75 13.20 15.50 10.80 13.50 15.17
&&XQGHUÀRRUKHDWLQJ kW 8.10 10.30 12.15 10.80 13.00 13.50
&&/7UDGLDWRU kW 7.97 10.30 13.03 10.10 12.60 13.00
&&/7UDGLDWRUV kW 6.96 9.25 10.78 10.02 12.50 13.00
$EVRUEHGSRZHU
&&XQGHUÀRRUKHDWLQJ kW 2.50 3.30 4.31 2.51 3.20 3.70
&&XQGHUÀRRUKHDWLQJ kW 3.52 3.96 4.86 4.28 5.18 5.40
&&/7UDGLDWRUV kW 2.61 3.25 4.54 3.01 3.81 4.00
&&/7UDGLDWRUV kW 3.40 4.20 5.26 4.63 6.00 6.37
&RHI¿FLHQWRISHUIRUPDQFH&23&& 3.90 4.00 3.60 4.30 4.22 4.10
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1RPLQDOFDORUL¿FÀRZUDWH kW 24.7
1RPLQDOXVHIXOSRZHUKHDWLQJKRWZDWHU kW 24 / 24
1RPLQDOXVHIXOSRZHULQFRQGHQVDWLRQUHWXUQ& kW 24.8
0LQLPXPXVHIXOSRZHU& kW 5.5
0LQLPXPFDORUL¿FÀRZUDWH kW 5.7
Electrical characteristics
9ROWDJH+= V 230 230 230 400 400 400
0D[LPXPFXUUHQWRIWKHDSSOLDQFH A 17 20 26 8,5 9.5 10.5
1RPLQDOFXUUHQW A 11.7 16.7 20.6 3,7 4.8 5.5
$FWXDOSRZHUDEVRUEHG
E\WKHIDQ W 103 2 x 103 2 x 103 2 x 104 2 x 104 2 x 104
E\WKHKHDWÀRZSXPSFLUFXODWRUVPD[JDVJHQHUDWRU W 132 / 93
0D[LPXPSRZHUDEVRUEHG
E\WKHRXWGRRUXQLW W 3910 4600 5980 5865 6555 7245
E\WKHK\GUDXOLFPRGXOH W 244
+\GUDXOLFFLUFXLW
0D[RSHUDWLQJSUHVVXUH306 EDU 3
)ORZUDWHRIWKHK\GUDXOLFFLUFXLWDW&ǻW&QRPLQDOFRQGLWLRQV
- 0LQÀRZUDWH l/h 1000 1380 1670 1170 1460 1650
- 0D[ÀRZUDWH l/h 2100 2700 3300 2340 2920 3290
([SDQVLRQYHVVHO OLWUH 18
Refrigerating circuit
'LDPHWHUVRIWKHJDVSLSHV LQFK 5/8
'LDPHWHUVRIWKHOLTXLGSLSHV LQFK 3/8
)DFWRU\FKDUJHRIUHIULJHUDWLQJ5$ g 2100 3350 3400 2500 2500 2500
0D[RSHUDWLQJSUHVVXUH EDU 41,5
3LSHOHQJWKPLQPD[m 5 / 20 5 / 20 5 / 20 5 / 15 5 / 15 5 / 15
(1) 5HIULJHUDQW5$LQFRPSOLDQFHZLWKVWDQGDUG1)(1
(2) )DFWRU\FKDUJHRIUHIULJHUDWLQJÀXLG5$
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Installation and commissioning instructions "1485 - EN"
Heat pump alféa hybrid duo gas
- 6 -

Model denomination DOIpDK\EULGGXRJDV 10 13 16 11 three 14 three 16 three
0D[SLSHOHQJWK0D[JUDGLHQW m - / 20 - / 20 - / 20 20 / 20 20 / 20 20 / 20
Domestic hot water tank
&DSDFLW\RIGRPHVWLFKRWZDWHUWDQN OLWUH 120
0D['+:FLUFXLWXVDJHSUHVVXUH306 EDU 7
6SHFL¿F'+:ÀRZUDWHDW'7.' l/mn 20
0D[WHPSHUDWXUH °C 65
Miscellaneous
:HLJKWRIWKHRXWGRRUXQLW kg 64 98 105 99 99 99
:HLJKWRIWKHK\GUDXOLFPRGXOHHPSW\ZLWKZDWHU kg 135 / 278
+\GUDXOLFPRGXOHZDWHUFDSDFLW\ OLWUH 23
$FRXVWLFSRZHUDFFRUGLQJWR(1
K\GPRGXOHWKHUPRG\QDPLFPRGH G%$ 46
1RLVHOHYHODWPRXWGRRUXQLW G%$ 41 40 44 39 41 42
$FRXVWLFSRZHULQFRPSOLDQFHZLWK(1RXWGRRUXQLW G%$ 68 71 71 66 68 69
Heating operating limits
0LQPD[RXWGRRUWHPSWKHUPRG\QDPLFPRGH °C -15 / +24 -15 / +24 -15 / +24 -25 / +35 -25 / +35 -25 / +35
0D[ZDWHUWHPSHUDWXUHWKHUPRG\QDPLFPRGH °C 52 52 52 60 60 60
0D[ÀRZZDWHUWHPSHUDWXUHIRUVWDUWRIKHDWLQJ °C 80
*DVERLOHUFKDUDFWHULVWLFV
*DVÀRZUDWHLQFRQWLQXRXVRSHUDWLRQ&PEDU
1DWXUDOJDV*PEDU m3/h 2.55
1DWXUDOJDV*PEDU m3/h 2.93
3URSDQH*PEDU m3/h 1.00
DiaphragmJDVYDOYHRXWOHW
1DWXUDOJDV*PEDULWHPGLDPHWHU LWHP 20 - 6.5 mm
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Installation and commissioning instructions "1485 - EN" - 7 -
Heat pump alféa hybrid duo gas

Installation and commissioning instructions "1485 - EN"
Heat pump alféa hybrid duo gas
- 8 -
¿JXUHDimensions in mm
77900
830
21
9
400
33031 12
Vue de face
Vue de côté
196
147
170
99
3/8”
5/8”
Vue de dessus
370
650
AIR
Orifice d’écoulement (Ø 20) 4 trous Ø 10)
Vue de dessous
AIR
"2XWGRRUXQLW
K\EULGGXRJDVVLQJOHSKDVHPRGHO
31 77900330 12
9
400
650
Air
Orifice d’écoulement (Ø 20) 4 trous Ø 10)
Vue de dessus
Vue de face
Vue de dessous
Vue de côté
21
1290
147
170
196
370
99
3/8”
5/8”
Air
Air
"2XWGRRUXQLW
K\EULGGXRJDVVLQJOHSKDVHPRGHO
K\EULGGXRJDVVLQJOHSKDVHPRGHO
Flow opening Bottom view
Front view
Top view
Side view
4 holes
Front view
Top view
Side view
Bottom view 4 holesFlow opening

¿JXUHDimensions in mm
900
1290
9
21
650
370
Air
31 12330
400
Air
Air
"2XWGRRUXQLW
K\EULGGXRJDVWKUHHSKDVHPRGHO
K\EULGGXRJDVWKUHHSKDVHPRGHO
K\EULGGXRJDVWKUHHSKDVHPRGHO
Drain hole (ø 20) 4 holes (ø 10)
Bottom view
Front view
Top view
Side view
¿JXUHDimensions in mm
199
647
1800 30
49,3
832 794
1229
1729
1828
273
179
598
55271,5 163
130268
199
+HDWLQJÀRZ[0
'+:[0
&ROGZDWHU[0
+HDWLQJUHWXUQ
26x34 M
*DV[0
"+\GUDXOLFPRGXOH
Dimensions of the hydraulic module, see
¿JXUHSDJH.Rear view Side view
Chimney connection

Installation and commissioning instructions "1485 - EN" - 9 -
Heat pump alféa hybrid duo gas

-
50
-
25 0 25 50 75
°
C
43907
10000
2490
1000
338
N&

0 10 20 30 40 50 60 70 80 90 100 °C
32500
30000
27500
25000
22500
20000
17500
15000
12500
10000
7500
5000
2500
0
N&

Outdoor sensor QAC34
Heat pump return sensor
+HDWSXPSÀRZVHQVRU
¿JXUHOhmic value of the sensors (hydraulic module)
¿JXUHOhmic value of the sensors (outdoor unit)
-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
10000
1000
100
10
1
- Compressor
- Discharge
- Condensation
- Evaporator outlet
- Evaporator middle
- Compressor carter
- Outdoor
Temperature °C
2KPLFYDOXHNȍ
¿JXUH+\GUDXOLFSUHVVXUHVDQGÀRZUDWHVDYDLODEOH
1,4 1,6
1,8 2 2,2
0
100
200
300
400
500
600
700
800
mbar
1mbar=10mmCE=100Pa
2,4
m/h
3
1,21
vitesse
3
2
1
1 mbar = 10 mmCE = 100 Pa
Installation and commissioning instructions "1485 - EN"
Heat pump alféa hybrid duo gas
- 10 -