Atlas Copco SDS Instruction sheet

SDS
Printed Matter No. 9836 7942 00 Screw dispenser
2012-06-01 Product Instructions
SDS 8432 0830 00
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and in-
structions may result in electric shock, fire and/
or serious injury.
Save all warnings and instructions for future
reference

2© Atlas Copco Industrial Technique AB - 9836794200
Table of Contents
EN Product Instructions.......................................................................... 3
FR Instructions sur le produit .............................................................. 19
DE Produktanweisungen...................................................................... 30
ES Instrucciones del producto ............................................................ 41
PT Instruções do produto .................................................................... 52
IT Istruzioni sul prodotto..................................................................... 63
NL Productinstructies ........................................................................... 74
DA Produktanvisninger......................................................................... 85
NO Produktanvisninger......................................................................... 96
FI Tuoteohjeet.................................................................................... 107
EL Οδηγίες προϊόντος........................................................................ 117
SV Produktanvisningar....................................................................... 128
RU Инструкции по изделию ............................................................ 139
PL Instrukcje produktu ....................................................................... 150
SK Produktové pokyny....................................................................... 161
CS Pokyny týkající se produktu ........................................................ 172
HU Termékutasítások ......................................................................... 183
SL Navodila za izdelek ...................................................................... 194
RO Instrucţiunile produsului............................................................... 205
TR Ürün Talimatları ............................................................................ 216
BG Продуктови инструкции............................................................. 227
HR Upute za uporabu proizvoda....................................................... 238
ET Tootejuhised .................................................................................. 249
LT Gaminio instrukcijos ..................................................................... 260
LV Produkta instrukcija ...................................................................... 271
ZH 产品说明......................................................................................... 282
JA 製品の説明書................................................................................. 292
KO 제품 지침........................................................................................ 302

SDS EN Safety and operating instructions
© Atlas Copco Industrial Technique AB - 9836 794200 00 3
Safety and operating instructions
Pictures
Pictures

Safety and operating instructions EN SDS
4© Atlas Copco Industrial Technique AB - 9836 794200 00

SDS EN Safety and operating instructions
© Atlas Copco Industrial Technique AB - 9836 794200 00 5

Safety and operating instructions EN SDS
6© Atlas Copco Industrial Technique AB - 9836 794200 00

SDS EN Safety and operating instructions
© Atlas Copco Industrial Technique AB - 9836 794200 00 7

Safety and operating instructions EN SDS
8© Atlas Copco Industrial Technique AB - 9836 794200 00

SDS EN Safety and operating instructions
© Atlas Copco Industrial Technique AB - 9836 794200 00 9

Product Instructions EN SDS
10 © Atlas Copco Industrial Technique AB - 9836 794200 00
Product Instructions
Technical data
Technical data
Rated voltage 100/240 VAC – 50/60 Hz
Rated input 15 VDC
Rated current 800 mA
Construction class Class 1
Size 182(W) x 126(L) x 147(H) mm
Weight 2.2 kg (excl. power supply)
Range of applicable screw sizes 11 sizes between M1 and M5
(1.0 mm, 1.2 mm, 1.4 mm, 1.7 mm, 2.0 mm, 2.3 mm,
2.6 mm, 3.0 mm, 3.5 mm, 4.0 mm, 5.0 mm)
Max screw length Up to 19 mm (excl. head length)
Hopper capacity 200 - 220 cm2
Applicability of special screw types Screw length vs. thread diameter 1:1
Thickness of screw head 0.2 mm
Useful information
Log in to Atlas Copco www.atlascopco.com
You can find information concerning our products, accessories, spare parts and
published matters on our website.
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic
guidelines and see if you can identify areas for improvement in posture, compo-
nent placement, or work environment.
• Take frequent breaks and change work positions frequently.
• Adapt the workstation area to your needs and the work task.
• Adjust for convenient reach range by determining where parts or tools
should be located to avoid static load.
• Use workstation equipment such as tables and chairs appropriate for the
work task.
• Avoid work positions above shoulder level or with static holding during as-
sembly operations.
• When working above shoulder level, reduce the load on the static mus-
cles by reducing the weight of the tool, using for example torque arms,
hose reels or weight balancers. You can also reduce the load on the static
muscles by holding the tool close to the body.
• Make sure to take frequent breaks.

SDS EN Product Instructions
© Atlas Copco Industrial Technique AB - 9836 794200 00 11
• Avoid extreme arm or wrist postures, particularly for operations requir-
ing a degree of force.
• Adjust for convenient field of vision by minimizing movement of the eyes
and head during the work task.
• Use the appropriate lighting for the work task.
• Select the appropriate tool for the work task.
• Use ear protection equipment in noisy environments.
• Use high-quality inserted tools or consumables to minimize exposure to ex-
cessive levels of vibration.
• Minimize exposure to reaction forces.
• When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not
guided properly. Make sure to use the correct flanges for cut-off wheels
and avoid bending the wheel during cut-off operation.
• When drilling:
The drill might stall when the drill bit breaks through. Makes sure you
use support handles if the stall torque is too high. The safety standard
ISO11148 part 3 recommends using something to absorb the reaction
torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
• When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The abil-
ity to bear reaction forces depends on the operator’s strength and pos-
ture. Adapt the torque setting to the operator's strength and posture and
use a torque arm or reaction bar if the torque is too high.
• Use dust extraction system or mouth protection mask in dusty environments.
Country of origin
Please refer to the information on the product label.
Spare parts
Parts without ordering number are not delivered separately for technical rea-
sons.
The use of other than genuine Atlas Copco replacement parts may result in de-
creased tool performance and increased maintenance and may, at the company
option, invalidate all warranties.
Warranty
Contact the Atlas Copco sales representative within your area to claim a prod-
uct. Warranty will only be approved if the product has been installed, operated
and overhauled according to the Operating Instructions.
Please also see the delivery conditions applied by the local Atlas Copco com-
pany.
ServAid
ServAid is a utility for providing updated product information concerning:
- Safety instructions

Product Instructions EN SDS
12 © Atlas Copco Industrial Technique AB - 9836 794200 00
- Installation, Operation and Service instructions
- Exploded views
ServAid facilitates the ordering process of spare parts, service tools and acces-
sories for the product of your choice. It is continuously updated with informa-
tion of new and redesigned products.
You can use ServAid to present content in a specific language, provided that
translations are available, and to display information about obsolete products.
ServAid offers an advanced search functionality of our entire product range.
ServAid is available on DVD and on the web:
http://servaidweb.atlascopco.com
For further information contact your Atlas Copco sales representative or e-mail
us at:
[email protected]
Safety Data Sheets MSDS/SDS
The safety data sheets describes chemical products sold by Atlas Copco.
For more information, consult the website
http://www.atlascopco.com/.
Choose Products - Safety Data Sheets, and follow the instructions on the
page.

SDS EN Installation
© Atlas Copco Industrial Technique AB - 9836 794200 00 13
Installation
Installation
General
• Measure and record the diameter of the screw’s threads.
• The SDS can be adjusted to accommodate screws between 1.0-5.0 mm in
diameter.
Adjust the rail
Remove the rail using the hex wrench provided, by following the next steps.
Step 1 (Picture B)
Legend
1. Hex key
2. Rail screw
• Loosen, the rail screw by 2 turns.
Step 2 (Picture C)
Legend
1. Hex key
• Turn top and side gate screw clockwise until gate fully open.
DO NOT OVER SCREW!
Step 3 (Picture D)
Legend
1. Top gate
2. Side gate
A Gate closed
B Gate opened
• Top and side gates are fully open
Step 4 (Picture E)
Legend
1. Rail
• Slide rail straight forward and out.
• If rail does not slide out easily, check to make sure the top and side gates are
fully open.
Step 5 (Picture F)
Legend
1. Screw
2. Shim spacer
• Using a Hex 2mm screwdriver, loosen the following screws on the rail.
Do not remove screws on the front or sides of the rail.
• Remove only, pre-installed spacer shims at the rear of the rail.
Step 6 (Picture G)
Legend
1. Measurement shim

Installation EN SDS
14 © Atlas Copco Industrial Technique AB - 9836 794200 00
• Using the measurement shims, place the proper combination of shims into
the front of the rail making the gap slightly larger then the screw thread di-
ameter.
• Ex: For 4mm screw, use 1.0mm (1pc), +1.2mm (1pc) and 2.0mm (1pc)
measurement shims to equal a 4.2mm gap.
• With the measurement shims in place, tighten the screws from step 5, except
the rear screw, then remove the measurement shims.
Step 7 (Picture H)
Legend
1. Screw
2. Shim spacer
• Using the correct combination (same measurement as Step 6) of spacer
shims, insert the shims into the rear of the rail, secure them by reinstalling
the rear screw from step 5.
Note: angling the shims at approximately 15º will allow screws to slide
in the rail smoothly.
Step 8 (Picture I)
This step is only necessary if your screw thread diameter is greater than 2mm.
Legend
1. Stopper spring
2. Stopper
3. Screw
4. Washer
• Place the stopper spring under stopper and remove the screw and washer.
Install proper size stopper based on screw size.
• Reinstall washer and screw.
• Move stopper spring back to its original position.
Step 9 (Picture J)
Legend
1. Rail
2. Tab
• Carefully install rail back to machine paying close attention to the correct
position.
Note: Tab on the bottom of the rail must come into contact with the
metal on inside of the feeder.
Step 10 (Picture K)
Legend
1. Hex key
2. Screw
• Lock the rail and close the side gate.
Note: ensure side gate does not make contact with the rail, leave a small
gap between the rail and gate as to not allow a screw to become lodged
in gap.
Turn side gate screw counter clockwise to close.
DO NOT REMOVE SCREW!

SDS EN Installation
© Atlas Copco Industrial Technique AB - 9836 794200 00 15
Step 11 (Picture L)
Legend
1. Hopper
2. Screw
• Make sure hopper is centered on the rail, if not, adjust the hopper from rear
of the machine by carefully loosening the two screws by 2 turns, make the
adjustment then tighten the screws.
Do not remove the screws.
Step 12 (Picture M)
Legend
1. Screw
2. Brush
3. Screw
• Place a few screws into the rail below the brush.
• Sweep brush across the rail.
• The brush should not come into contact with the ramp and should just con-
tact the top of the screw heads
Do not force brush!
Step 13
• Measure and record the head of the screw.
Step 14 (Picture N)
Legend
1. Measurement shim
2. Screw
• Loosen the screws. These allow for up and down adjustment of the pedestal.
• Using the proper combination of measuring shims, place the shims between
the pedestal and rail and lightly press down on the pedestal while tightening
the screws which will allow most accurate height adjustment, then remove
the shims.
Note: the gap between the rail and pedestal should be slightly more
then the actual screw head height.
Ex: For 2mm headed screw, used (1) - 1.0 and (1) - 1.2mm measure-
ment shims to equal a 2.2 gap.
Step 15 (Picture O)
Legend
1. Screw (adjust up and down)
2. Screw (adjust left and right)
3. Screw (adjust front to back)
4. Screw
5. Stopper
• Place a screw in the rail just behind the stopper arm.
• The faceplate should be centered with the rail and screw head allowing
enough pick up room for the screwdriver bit.
Screws (1): adjust up and down.
Screws (2): adjust left and right.
Screws (3): adjust front to back.

Installation EN SDS
16 © Atlas Copco Industrial Technique AB - 9836 794200 00
Step 16 (Picture P)
Legend
1. Hex key
• Close the top gate.
Note: ensure gate does not make contact with the rail; leave a gap be-
tween the rail and gate as to not allow a screw to pass.
Turn top gate screw counter clockwise to close.
DO NOT REMOVE SCREW!
Step 17
• Connect AC adaptor to the Feeder.
• Plug AC adaptor into outlet.
• Turn switch “ON”.
Step 18
• Place some screws into the feeder and power on.
• Make sure the screws are sliding down the rail smoothly.
• Make sure you can pick up the screws smoothly from the front with your
screwdriver.
Step 18
• Place the cover back to its original position.
Keep cover on at all times when screw feeder is in use.
Additional adjustments (Picture Q)
To adjust the Vibrator, Roller or Swing strength function, you need a small
cross screwdriver (3mm) or a small flat screwdriver.
Overload Alarm
This adjustment allows you to switch on and off the alarm that indicates when
an overload is occurring.
Vibrator (Vibration Timer)
This adjustment allows you to determine the vibration time after a screw has
reached the pick up point of the feeder.
Roller (Drum Timer)
This adjustment allows you to determine the time in which the drum will feed
screws into the rail after a screw has reached the pick up point of the feeder.
Swing Strength (Vibration Intensity)
This adjustment allows you to control the intensity of the vibration of the
feeder.
Recommended screw capacities
To ensure you do not overload your screw feeder, please follow the recom-
mended fill level for your screw length.
See Picture R
1. Screw length ≤ 10 mm
2. Screw length ≤ 15 mm
3. Screw length ≤ 19 mm

SDS EN Operation
© Atlas Copco Industrial Technique AB - 9836 794200 00 17
Operation
Handling
Feeding the screws
1. Open the screw bin lid.
2. Add screws until they come to 3mm from the top of the rail.
3. Do not overload the screw bin.
4. The motor protection circuit will not start the feeder if it is overloaded.
5. To switch ON the unit, insert the AC adaptor plug into the DC jack at the
rear of the feeder and insert the AC adaptor into the mains supply and turn
on the power switch (the indicator will illuminate).
6. The screw dipping plate and the rail will begin oscillating and the unit will
start feeding screws.
7. When the screw rail is full the unit will stop automatically.
8. On removal of a screw the unit will start to oscillate and refill the screw
rail.
To pick up screws
1. Attach a magnetized bit to your screwdriver to match the head of the
screw.
2. Place the screwdriver bit somewhere in the opening of the bit guide and
push it straight down while turning the bit slightly, until it engages in the
screw head.
3. The back and forth movement of the rail will stop when the screwdriver bit
reaches the bottom of the screw head slot.
4. Then pull the screw out towards you.
Be careful not to push the screwdriver bit into the screw head with too
much force.
5. If the driver is lowered onto the screw head with moderate force, the back
and forth movement of the rail will stop.
6. Do not use more pressure than necessary to stop the back and forth move-
ment of the rail.

Service instructions EN SDS
18 © Atlas Copco Industrial Technique AB - 9836 794200 00
Service instructions
General
Troubleshooting
Problem Probable causes Solution
Feeder does not power on
No buzz sound when switched ON
Feeder is unplugged Carefully plug the AC adaptor into
the feeder and turn the power
switch back ON
Issue with Power Switch, Motor or
PCB
Send feeder to be analyzed by
manufacturer.
Several screws have fallen into the
feeder due to failure to properly
adjust the feeder.
Stop the feeder; carefully remove
the screws that had fallen into the
feeder. Follow the instruction man-
ual.
Roller Stopped Problem with the Motor Send feeder to be analyzed by
manufacturer.
An unwelcome object is stuck in
the roller / Stripped Gears
Stop the feeder, remove unwel-
come object Send feeder to be ana-
lyzed by Manufacturer
Feeder is not feeding screws Screws are not falling into the rail
due to failure to properly adjust the
feeder.
Stop the feeder and follow the in-
struction manual to properly adjust
the rail.
Screw has fallen into the rail in ab-
normal position and the brush has
not been able to sweep the screw.
Stop the feeder and remove screw
Follow the instruction manual to
readjust the brush if needed.
Screw is caught at the holding
plate.
Stop the feeder and follow the in-
struction manual to properly adjust
the height of the holding plate
Dirty rail Stop the feeder, remove rail and
clean it.
Intensity of the vibration not strong
enough
Stop the feeder and follow the in-
structions to adjust the intensity of
the vibration
Feeder is not vibrating at all Send feeder to be analyzed by
manufacturer.
Screws are not reaching the pick up
point.
Screws fail to reach the pick up
point due to failure to properly ad-
just the feeder.
Stop the feeder and follow the in-
struction manual to properly adjust
it.
Bit is unable to pick up screw at
pick up point.
Bit guide is not properly adjusted. Stop the feeder and follow the in-
struction manual to properly adjust
the bit guide.
Screws are falling into the machine. Top gate and Side gate are open. Stop the feeder, remove the screws
that fell into the feeder and use the
Allen key from the Rail adjustment
kit to close the Top and Side gate
as indicated in the instruction man-
ual.

SDS FR
© Atlas Copco Industrial Technique AB - 9836 794200 00 19

Notice d'utilisation du produit FR SDS
20 © Atlas Copco Industrial Technique AB - 9836 794200 00
Notice d'utilisation du produit
Caractéristiques techniques
Caractéristiques techniques
Tension nominale 100/240 VCA – 50/60 Hz
Tension d'entrée nominale 15 VCC
Courant nominal 800 mA
Classe de construction Classe 1
Dimensions 182 (l) x 126 (L) x 147 (h) mm
Poids 2,2 kg (hors alimentation électrique)
Gamme de tailles de vis applicables 11 tailles entre M1 et M5
(1,0 mm, 1,2 mm, 1,4 mm, 1,7 mm, 2,0 mm, 2,3 mm,
2,6 mm, 3,0 mm, 3,5 mm, 4,0 mm, 5,0 mm)
Longueur de vis maxi. Jusqu'à 19 mm (hormis la longueur de la tête)
Capacité de la trémie 200 - 220 cm2
Applicabilité des types de vis spéciaux Longueur de vis sur diamètre de filetage 1:1
Épaisseur de tête de vis 0,2 mm
Informations utiles
Visitez le site d'Atlas Copco: www.atlascopco.com
Sur notre site Web, vous trouverez des informations concernant nos produits,
accessoires et pièces de rechange ainsi que la documentation qui s'y rapporte.
Directives d'ergonomie
Étudiez votre poste de travail en lisant cette liste de directives générales d'ergo-
nomie afin de voir si vous pouvez détecter des possibilités d'amélioration quant
à la posture, au placement des composants ou à l'environnement de travail.
• Faire des pauses fréquentes et changer fréquemment de position de travail.
• Adapter le poste de travail à vos besoins et à la tâche à réaliser.
• S'organiser pour avoir un rayon d'action adapté en déterminant l'endroit
où les pièces ou outils devraient être positionnés pour éviter les efforts
statiques.
• Utiliser des équipements de poste de travail tels que des tables et des
chaises adaptés à la tâche à réaliser.
• Éviter les positions de travail au-dessus de l'épaule ou avec un maintien sta-
tique pendant les opérations d'assemblage.
• Pour travailler au-dessus de l'épaule, réduire la charge sur les muscles
statiques en réduisant le poids de l'outil, à l'aide par exemple de bras de
réaction, enrouleurs de flexible ou équilibreurs. On pourra également ré-
duire la charge sur les muscles statiques en tenant l'outil près du corps.