Atlas Copco PFD1100IL-CCI010B Instruction sheet

PFD1100IL-CCI010B
Printed Matter No. 9839 1309 01 Positive feed drill
Publication Date 2020-02-13
Valid from Serial No. A0540001
Valid to Serial No. A2419999 Product Instructions
PFD1100IL-CCI010B (520 r/min) 8440112036
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 1309 01
Table of Contents
Product information................................................................................................4
General information ..........................................................................................4
Safety signal words ...............................................................................4
Warranty ................................................................................................4
Website..................................................................................................4
ServAid ..................................................................................................5
Safety Data Sheets MSDS/SDS............................................................5
Country of origin ....................................................................................5
Dimensional drawings ...........................................................................5
Overview...........................................................................................................5
Applications ...........................................................................................5
Main components and functions............................................................6
Technical data .......................................................................................7
Accessories ...........................................................................................8
Starting position and drilling depth ......................................................16
Speed ..................................................................................................18
Feed rate .............................................................................................19
Counter................................................................................................20
Service overview.............................................................................................25
Service recommendations ...................................................................25
Maintenance intervals..........................................................................25
Installation .............................................................................................................27
Installation requirements.................................................................................27
Air quality.............................................................................................27
Air lubrication guide .............................................................................27
Compressed air connection.................................................................27
Installation instructions ...................................................................................28
Installing the drill..................................................................................28
Changing the spindle...........................................................................30
Installing the indexing stop nut ............................................................31
Installing the concentric collet..............................................................32
Installing the ChipLet ...........................................................................34
Calibrating the position of the indexing stop nut..................................36
Installing the indexer............................................................................37
Assembling swiveling front part ...........................................................37
Assembling HD indexer kit ..................................................................38
Operation ...............................................................................................................40
Ergonomic guidelines .....................................................................................40
Configuration instructions ...............................................................................40
Replacing components ........................................................................40
Changing the speed ............................................................................41
Changing the feed rate ........................................................................43
Operating instructions.....................................................................................43

3
© Atlas Copco Industrial Technique AB - 9839 1309 01
Before drilling operation.......................................................................43
Releasing concentric collet without air pressure .................................45
Unlocking and locking indexer.............................................................46
Operating the drill ................................................................................47
Service ...................................................................................................................48
Maintenance instructions ................................................................................48
Service recommendations ...................................................................48
Preventive maintenance ......................................................................48
Lubrication instructions ...................................................................................49
Rust protection and cleaning ...............................................................49
Lubrication guide .................................................................................49
Motor housing......................................................................................50
Motor valve ..........................................................................................50
Housing bevel gear..............................................................................51
Housing, upper ....................................................................................52
Spindle.................................................................................................53
Split gear .............................................................................................53
Housing, lower.....................................................................................53
Feed cassette ......................................................................................54
Test after service ............................................................................................55
Troubleshooting....................................................................................................56
Troubleshooting overview...............................................................................56
Recycling ...............................................................................................................59
Recycling instruction.......................................................................................59
Recycling information for PFD1100IL (without inboard pump) .......................59

Product information EN PFD1100IL-CCI010B
4© Atlas Copco Industrial Technique AB - 9839 1309 01
Product information
General information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
Website
Log in to Atlas Copco: www.atlascopco.com.
You can find information concerning our products, accessories, spare parts and published matters on our
website.

PFD1100IL-CCI010B EN Product information
© Atlas Copco Industrial Technique AB - 9839 1309 01 5
ServAid
ServAid is a portal that contains technical information for all hardware and software products, such as:
- Regulatory and Safety information
- Technical data
- Installation, Operation and Service instructions
- Spare parts lists
- Accessories
ServAid is continuously updated and is available at: https://servaid.atlascopco.com
For further information contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The safety data sheets describes chemical products sold by Atlas Copco.
For more information, consult the website:
www.atlascopco.com/sds
Country of origin
Please refer to the information on the product label.
Dimensional drawings
For information about the dimensions of a product, see the Dimensional drawings archive:
http://webbox.atlascopco.com/webbox/dimdrw
Overview
Applications
This high-quality, easy-to-handle pneumatic Positive Feed Drill (PFD) can be used for drilling holes in vari-
ous metals and composites.

Product information EN PFD1100IL-CCI010B
6© Atlas Copco Industrial Technique AB - 9839 1309 01
Main components and functions
Pos Component Function
1 Spindle Main rotating part of the drill.
2 Spindle guard Protects the operator from the ro-
tating spindle. Provides the drill bit
with coolant.
3 Head Transfers rotational torque and
feed from the motor to the spindle.
4 Feed cassette Defines spindle feed rate. Mea-
sured in inches per revolution (IPR)
or millimeters per revolution (mm/
rev).
5 Air logic Operates the drill.
6 Split gear Defines rotational speed. Mea-
sured in revolutions per minute
(RPM).
7 Motor housing
(motor with gear reduction)
Supplies power and rotation to the
spindle. Defines PRM range.
8 Motor valve Supplies airflow to the turbine mo-
tor.
9 Counter Counts number of drillings (op-
tional).
10 Start button Starts the motor and activates the
drill feed and rotation mechanism.
The motor continues to run after
the button is released. When the
spindle reaches the pre-defined
drilling depth, it returns automati-
cally to the starting position and the
motor switches off.

PFD1100IL-CCI010B EN Product information
© Atlas Copco Industrial Technique AB - 9839 1309 01 7
Pos Component Function
11 Retract button Returns the spindle to the starting
position at any time during drilling
cycle. The motor switches off auto-
matically after retract.
12 Release button Releases the concentric collet foot
or the indexer (air-powered front
part). Applicable only if the front
part is installed.
13 Pause button Stops the tool momentarily. The
drill cycle continues after pressing
the start button. The pause button
is also used when setting up the
tool and drill depth.
14 Emergency stop button Switches off air supply to the motor
and stops the spindle at any time
during drilling cycle. Once pressed,
the emergency stop button locks in
position. Disconnect the drill from
the air supply before you manually
reset the emergency stop button.
Connect the drill to the air supply
and restart the drill.
Technical data
Ordering No. 8440112036
Model PFD1100IL-CCI010B
Air consumption at free speed 8.7 l/s
Air consumption at free speed 18.4 cfm
Air consumption at maximum output 30 l/s
Air consumption at maximum output 64 cfm
Air inlet thread 1/2 in
Distance center to side 16 mm
Distance center to side 0.625 in
Feed rate 0.028 mm/rev
Feed rate 0.001 IPR
Free speed 520 r/min
Length 301 mm
Length 11.85 in
Maximum output 1.7 kW
Maximum output 2.3 hp
Maximum torque 25 Nm
Maximum working pressure 7.5 bar
Maximum working pressure 108.8 psig
Minimum working pressure 5.5 bar
Minimum working pressure 79.8 psig
Rapid advance No
Recommended hose size 16 mm
Recommended hose size 5/8 in
Sound pressure 76 dB(A)
Sound standard ISO15744

Product information EN PFD1100IL-CCI010B
8© Atlas Copco Industrial Technique AB - 9839 1309 01
Sound uncertainty 3 dB(A)
Thrust 2000 N
Thrust 450 lbf
Weight 3 kg
Weight 6.6 lb
Width 130 mm
Width 5.11 in
Accessories
Overview accessories

PFD1100IL-CCI010B EN Product information
© Atlas Copco Industrial Technique AB - 9839 1309 01 9
Pos Component
1 ChipLet
2 Adapter
3 Front part
4 Vacuum
5 Indexer
6 Guide
7 Guide bushing
8 Concentric collet foot
9 Mandrel
10 Collet
11 Lock nut
Required accessories
Overview required accessories
Accessory Ordering No. IPR mm/rev
Feed cassette 4141 0428 91 0.0011 alt. 0.0064 0.028 alt. 0.16
Feed cassette 4141 0428 93 0.0028 alt. 0.0045 0.071 alt. 0.12
Feed cassette 4141 0428 94 0.0037 0.093
Feed cassette 4141 0428 95 0.0007 alt. 0.0068 0.017 alt. 0.17
Feed cassette 4141 0428 96 0.0015 alt. 0.0059 0.038 alt. 0.15
Feed cassette 4141 0428 97 0.0021 alt. 0.0052 0.054 alt. 0.13
Accessory Ordering No. Length Thread (UNF)
Spindle 4141 0404 90 135 mm (5.3") 3/8"
Spindle 4141 0404 91 160 mm (6.3") 3/8"
Spindle 4141 0404 92 185 mm (7.3") 3/8"
Spindle 4141 0404 93 236 mm (9.3") 3/8"
Spindle 4141 0404 94 210 mm (8.3") 3/8"
Spindle 4141 0404 95 287 mm (11.3") 3/8"
Spindle 4141 0651 90 135 mm (5.3") 1/4"
Spindle 4141 0651 91 160 mm (6.3") 1/4"
Spindle 4141 0651 92 185 mm (7.3") 1/4"
Spindle 4141 0651 93 210 mm (8.3") 1/4"
Spindle 4141 0651 94 236 mm (9.3") 1/4"
Spindle 4141 0652 90 135 mm (5.3") 5/16"
Spindle 4141 0652 91 160 mm (6.3") 5/16"
Spindle 4141 0652 92 185 mm (7.3") 5/16"
Spindle 4141 0652 93 210 mm (8.3") 5/16"
Spindle 4141 0652 94 236 mm (9.3") 5/16"
Spindle 4141 0653 90 194 mm (7.6") 9/16"
Spindle 4141 0653 91 245 mm (9.7") 9/16"
Spindle 4141 0653 92 219 mm (8.6") 9/16"
Spindle 4141 0653 93 296 mm (11.7”) 9/16"
Spindle 4141 0869 94 245 mm (9") 7/16"

Product information EN PFD1100IL-CCI010B
10 © Atlas Copco Industrial Technique AB - 9839 1309 01
Accessory Ordering No. Suitable for spindles
Spindle guard 4141 0472 90 4141 0404 92, 4141 0651 92, 4141 0652 92, 4141 0653 92
Spindle guard 4141 0472 91 4141 0404 90, 4141 0651 90, 4141 0652 90
Spindle guard 4141 0472 92 4141 0404 91, 4141 0651 91, 4141 0652 91
Spindle guard 4141 0472 93 4141 0404 93, 4141 0651 94, 4141 0652 94, 4141 0653 91
Spindle guard 4141 0472 94 4141 0404 92, 4141 0651 92, 4141 0652 92, 4141 0653 92
Spindle guard 4141 0472 95 4141 0404 90, 4141 0651 90, 4141 0652 90
Spindle guard 4141 0472 96 4141 0404 91, 4141 0651 91, 4141 0652 91
Spindle guard 4141 0472 97 4141 0404 93, 4141 0651 94, 4141 0652 94, 4141 0653 91
Spindle guard 4141 0472 98 4141 0404 94, 4141 0651 93, 4141 0652 93, 4141 0653 92
Spindle guard 4141 0472 99 4141 0404 94, 4141 0651 93, 4141 0652 93, 4141 0653 92
Spindle guard 4141 0829 90 4141 0404 95, 4141 0653 93
Spindle guard 4141 0829 91 4141 0404 95, 4141 0653 93
Accessory Ordering No. Suitable for spindles
Spindle guard coolant
(for angle models)
4141 0826 90 4141 0404 92, 4141 0651 92, 4141 0652 92, 4141 0653 92
Spindle guard coolant
(for angle models)
4141 0826 91 4141 0404 91, 4141 0651 91, 4141 0652 91
Spindle guard coolant
(for angle models)
4141 0826 92 4141 0404 90, 4141 0651 90, 4141 0652 90
Spindle guard coolant
(for angle models)
4141 0826 93 4141 0404 94, 4141 0651 93, 4141 0652 93, 4141 0653 92
Spindle guard coolant
(for angle models)
4141 0826 94 4141 0404 93, 4141 0651 94, 4141 0652 94, 4141 0653 91
Spindle guard coolant
(for angle models)
4141 0826 95 4141 0404 95, 4141 0653 93
Spindle guard coolant
(for in-line models)
4141 0878 90 Suitable for all spindles.
Optional accessories
Overview optional accessories
Accessory Ordering No. Interface
Adapter 4141 0032 04 1 9/16"-20 UN 2B L.H internal threads
Adapter 4141 0032 07 1.825-18 NS L.H external threads
Adapter 4141 0274 90 1"-20 UNEF 2A L.H external threads
Accessory Ordering No. Length Thread Remark
Front part 4141 0654 94 75 mm (3.0") 3/4"-16 UNF Cannot be used with Scraper nut
Front part 4141 0654 96 75 mm (3.0") 3/4"-16 UNF Cannot be used with Scraper nut
Front part 4141 0886 94 75 mm (3.0") 3/4"-16 UNF Can be used with Scraper nut 4141 0884 90.
Front part 4141 0886 96 75 mm (3.0") 3/4"-16 UNF Can be used with Scraper nut 4141 0884 90.
Front part 4141 0654 93 90 mm (3.5") 3/4"-16 UNF Cannot be used with Scraper nut
Front part 4141 0886 93 90 mm (3.5") 3/4"-16 UNF Can be used with Scraper nut 4141 0884 90.
Front part 4141 0654 90 127 mm (5") 3/4"-16 UNF Cannot be used with Scraper nut
Front part 4141 0886 90 127 mm (5") 3/4"-16 UNF Can be used with Scraper nut 4141 0884 90.