Atlas Copco PHE 3 Setup guide

Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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1Removing the switch lever (4):
Switch the lever to „0“ and break it off
with aid of pliers (the lever is being
destroyed).
FShould this not be possible fix the
switch in a vice and break it off by
moving the machine to and fro. Remove
any broken parts from the machine!
2Remove the four housing screws (1).
3To remove the locking ring (2) (only
applicable for PHE 3 X): open the locking
ring on the spindle with aid of special
pliers (5) (4931 5990 57) and remove it
together with the gear housing (3).
1Remove the two screws (1).
2Remove the straight pin (5).
3Remove the planetary gear (6) and the
ring gear (7).
4Remove the complete spindle sleeve (2)
from the cylinder.
4
1 2 4
56 7 8
3
Dismantling the
FIXTEC-
Reception
(only applicable
for PHE 3 X)
Removing the
gear housing
Removing the
spindle
1Removing the locking sleeve (2):
Fix the locking sleeve in a pulling off
device (3) and press it out (by using a
suitable sleeve (1)).
2To remove the balls (4) (6 pieces):
depress the seal ring (6) and remove the
balls with aid of a magnet.
3Remove the remaining parts:
- seal ring (6)
- outer spring (7)
- ejector ring (5)
- inner spring (8)
- washer (9)
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Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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Dismantling the
spindle
(removing the
outer parts)
Dismantling the
spindle
(removing the
inner locking
ring)
FDependingonthedateofmanufacture
of the machine there are different ways to
remove the locking ring:
Date of manufacture up to 12/95:
Remove the locking ring (2) inside the
spindle (1) with aid of special pliers (3).
1Place the spindle vertically and briefly hit
the plunger (1) with a mandril - the
striker (2) comes free.
Removing the
striker
1Removing the rear thrust bearing (7):
Lever off the special locking ring (8) with a
screwdriver and remove it (peel it off like a
key ring). The thrust bearing can be
removed in the following component
parts:
– washer
– thrust bearing
– two compensating washers
– profile ring with damper-O-ring
2Remove the retaining clip (6) and the
locking slide (5).
3Removing the spindle wheel (3):
Press the spindle wheel with a sleeve
against the disk springs (1) – the locking
ring (4) is released and can be removed
with pliers. Remove the spindle wheel.
4Remove the ratchet (2) and the disk
springs (1).
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Date of manufacture from 09/96:
FIn the middle of the spindle there are
four deairing holes and one service
boring. The diameter of the service boring
issmaller.
1Turn the locking ring (2) with aid of service
tool 4931 5990 84, such that one end
projets the service boring (3) by approx. 2
mm.
2Putascrewdriverthroughtheservice
boring (3) and place it under the locking
ring (2).
3Move the screwdriver to and fro and at the
same time turn the locking ring with aid of
the service tool in direction of arrow. Turn
the locking ring until it is completely
leveredoff.
4Press the locking ring from the spindle.
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Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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1Press the following parts from the spindle:
– washer (6)
– pressure sleeve (5)
– plunger(4)
– brake disk (2) (is pressed in).
2Remove the O-rings (3) and (7).
Dismantling the
spindle
(inner parts)
only applicable
for PHE 3
1Pull out the bearing housing (4) or loosen
the bearing housing by hitting the gear
housing lightly with a plastic hammer.
(fromdateofmanufacture08/95).
2Removethe tumble drive (5) andthe
cylinder(1).
3Press out the bolt (2) by hand and remove
thetwodisks (3) (older machines: guide
ring(seebox).
4Removetheneedlebearing(6)withaid of
an interior extractor. In case of older
machines, remove the 13 rollers (7) from
the back gear shaft.
1Press the following parts from the spindle:
– washer (9)
– pressure sleeve (6)
– plunger (5)
– brake disk (4)
– pressure sleeve (3) (is pressed in).
2Remove the O-rings (2), (7) and (8).
Dismantling the
spindle
(inner parts)
only applicable
for PHE 3 X
Removing the
back gear shaft
and the cylinder
Dismantling the
back gear shaft
09/97
08/9608/96
09/97
1
7
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65432
132 4 5 6
987
1 2 3 4 56 791011
11
5
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6
8
7
12
1RemovetheO-ring.
2Removethecompensatingwasher(11)(if
existing), the disk and the thrust bearing
(9) and the disk (8) (from date of
manufacture12/95).
3Press off the back gear wheel (7).
4Remove the remaining parts from the back
gearshaft(1):
– tumble drive (6)
– washer (5)
– coupling box (4)
– spring (3)
– washer (2)

Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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1Expel the pin (8).
2Remove the field supply cables (9) from
the contacts and pull them from the field
housing.
3Unscrew the handle cover (6).
4Remove the silicone buffer (7).
5Remove the locking ring
and the washer (1).
6Remove the
AVS-rubber (2).
7Remove the
handle (3).
8Unscrew the
handle bolt (4).
1Remove the locking ring (1).
2Remove the angle drive (3) together with
the washers (2) and the support ring (4).
(If necessary by hitting the gear housing
lightly with a plastic hammer.)
FDependingonthetoleranceofthe
bearing the tool can be equipped with
two or three washers (2). Note the
numbers of the washers and mount the
same number when re-assembling.
Removing the
angle drive
Dismantling the
handle
1Loosen the four screws and remove the
motor cover (2).
2Removetherubbercap(1).
FThe rubber cap (1) is glued in (from date
ofmanufacture01/97).
Removing the
motor cover
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Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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1Unscrew the strain relief (4).
2Remove the following parts:
– switch (2)
– capacitor (1)
– triac (3)
– mains cable (5)
– field cable (6)
Removing the
electrical parts
1Loosen the screws (1) and (4) and pull
out the motor (3) (if necessary, hit the
motor housing (2) lightly with a plastic
hammer).
Removing the
motor
1Remove the seal ring (9).
2Push out the angle (1) as shown in
illustration, and remove the silicone
buffer(2).
3Pull out the entire armature (7).
4Press off the toothed wheel (3).
5Remove the washer (4), the sealing ring (5)
and the bearing (6).
Removing and
dismantling the
armature
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Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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Torque
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Position Name Torque
1 Handle cover screws 1,2 Nm
2 Motor screws 2,5 Nm
3 Spindle sleeve screws 6,0 Nm
4 Joining gear housing/motor housing 2,5+5 Nm
5 Motor screws 2,5 Nm
6 Motor cover screws 1,8 Nm
7 Handle bolt 10,0 Nm
8 Strain relief mains cable 1,0 Nm
1Remove the air deflector plate (5) and the
silicone buffer (4).
2Pull the field (2) from the field housing (1)
and remove the centering ledges (3).
Removing the
field
It is recommended to regularly submit the tool to maintenance. Maintenance is also due if the carbon
brushes cut off or if the hammer mechanism fails. When carrying out maintenance all parts of the
maintenance set must be exchanged. Use the appropriate maintenance set for
each machine: PHE 3: 4931 3568 29 (220-240 V), 4931 3568 37 (110 V)
PHE 3 X: 4931 3568 38 (220-240 V), 4931 3568 40 (110 V)
General
Maintenance
With the exception of the electrical parts all parts must be cleaned with cold cleaner. Attention! No
cleaner must enter the encapsulated bearings.
Clean the electrical parts with a dry brush.
Check the dismantled parts for abrasion (visual check) and exchange if necessary.
Cleaning
Abrasion test

Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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A
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Before assembly submit all relevant parts to an electrical test (see chapter Electrical and Mechanical
Test Instruction).
At each maintenance the tool must be lubricated as shown in the lubrication chart. After having
dismantled the entire tool remove the used grease completely and replace it by new grease. Please
pay attention to the following lubrication chart:
Electrical test
Lubrication
Bauteil Bezeichnung Fettart Menge
A Spindle wheel toothing Darina 5g
B Hollow of back gear, spindle sleeve Darina 14g
D Toothing of back gear Tivela 8g
E O-rings Darina 1g
F Needle bearing Darina je 1g
G Porous bearing boring Darina 1g
H Spindle sleeve thrust bearing Tivela 1g
I Plunger outside Tivela 0,5g
K Cylinder inside Tivela 2g
L Spindle sleeve outside Tivela 2g
M Cylinder outside Darina 2g
N Cylinder bolt Darina 0,5g
O Striker Darina 0,5g
P Tumble drive boring Darina 0,5g
Q Gear sleeve inside and outside Darina 4g
S Ratchet/spindlewheel Darina 1g
T Angular wheel Darina 4g
U Thrust bearing Darina 2g
The service set contains tubes with grease (Darina, Tivela). All items listed above bust be lubricated
with the stated amount of grease. With the remainder of the Darina-tube evenly lubricate the gear
box and the spindle sleeve.
Illustration: PHE 3 X

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Assembly
FPlease additionally secure all screwed connections in metal with screw locking device.Note
1Push the bearing (6), the washer (4) and
the seal ring (5) (take care of the right
position: the small boring faces the
toothed gear) onto the armature shaft and
press on the toothed gear (3) as fas as
will go.
2Insert the complete armature (7) into the
field.
3Push the silicone buffer (2) onto the field
housing.
4Fix the angle (1) in the field housing.
5Push the seal ring (9) onto the field
housing.
Assembling and
mounting the
armature
1Fit the centering ledges (3) to the field (2)
(take care of the right position, see
illustration).
2Insert the field (2) into the field housing
(1) (lightly hit the field housing with a
plastic hammer).
3Insert the silicone buffer (4) into the air
supply ring (5).
4Insert the air deflector plate (5) (take care
of the right position, see illustration).
Mounting the
field
1Insert the motor (4) into the motor
housing (2) (take care of the right
position: the lug (3) must fit into the relief
of the motor housing).
2Fasten the motor with screws (1) and (5)
(2,5 Nm).
Mounting the
motor

Repair Instruction No. 175.8/95
PHE 3, PHE 3X PAGE
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1Screw the handle bolt (1) into the housing
(10 Nm).
2Push the handle (6) over the bollt and fix
the AVS-rubber (4) with the washer and
the locking ring (5).
3Insert the silicone buffer (3) into the
handle cover.
4Fasten the handle cover (2) with the
screws (1,2 Nm).
5Lead the field supply cables (8) through
the channels of the field housing (as
shown in illustration) and connect them
with the field (diagonally).
6Fasten the handle with the bolt (7). Press
in the bolt or knock it in with a rubber
hammer.
Mounting the
handle
1Connect all cables with the switch as
shown in illustration resp. wiring
diagram.
2Push the field cables (6) through the
handle as shown in illustration.
3Insert the switch (2), the capacitor (1),
the cooling plate with triac (3) (from date
of manufacture 03/96 into the provided
relief (7)) and take care that the cables
are fitted properly.
Lay the capacitor cable to the side of the
switch, and lay the field supply cables (6)
underneaththepowersupplycableinthe
areaofthestrainrelief.
4Fasten the strain relief (4) with screws
(1 Nm).
Assembling the
electrical parts
2
6
1
4
3
4
5
7
5
A1
E1
E2
A2
213
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7
3
yellow
black
yellow
black
yellow
blue
black
brown
blue