Atlas Copco Unity Manual

Unity
Die Check Camera
Issue 7
Original instructions for operation
and maintenance of die check camera.
Patents granted and pending.

Copyright © 2022 Atlas Copco IAS
Intellectual property of
Atlas Copco Industrial Assembly Solutions
part of Atlas Copco Group.
All rights reserved.
No part of this publication may be reproduced,
distributed, or transmitted without the express
written permission of the publisher, except in the
case of work instruction documents.

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Unity Die Check Camera, Issue 7
Contents
1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. 1 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. 2 Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. 3 Intended Use of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. 4 Retention of Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. 5 Warnings, Cautions and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. 1 Die Check Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. 2 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. 3 Operation and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Installation and Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. 1 Packaging & Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. 2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. 3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. 4 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. 5 Powering on Die Check Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. 6 Camera Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. 7 Die Check Camera Teaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. 8 Communications Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5. 9 Imager External Trigger Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5. 10 Inspection Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5. 11 Mode Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6. 1 Menu Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6. 2 Menu Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6. 3 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Unity Die Check Camera, Issue 7
Contents
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7. 1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8. 1 Performance / Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8. 2 Services Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8. 3 Associated Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Unity Die Check Camera, Issue 7
1 Equipment
This book contains original instructions for following part numbers:
4222 624 855 Camera with Light Ring
E4523 HMI & Basic Bracket
4222 624 860 Gripper Arm
4222 624 861 Floor Stand
4222 624 863 Bracket for HMI
The Die Check Camera assembly comprises:
Camera with integrated ring light
HMI (Human-Machine Interface)
Interconnecting Cables
Camer Mounting Kit (specic to layout)
Bracketry (specic to layout)
Patents granted and pending.
Whilst every eort is made to ensure all information is correct, Atlas Copco IAS cannot be held
liable for misprints or inaccuracies.
Atlas Copco IAS also reserves the right to change the specications of any product to improve its
function without prior notice.

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Unity Die Check Camera, Issue 7
2 Introduction
2. 1 Scope
This manual will guide the user during set-up, operation and maintenance of the Henrob Self
Pierce Riveting (SPR) equipment. An overview of assembly component parts is provided. System
requirements are detailed in this manual as well as instructions which reference safety and
installation factors of the equipment functionality.
Application of the equipment provided, including the accessories and documentation, is restricted
to use by duly authorised personnel.
All reassembly tasks shall be conducted with due reference to the appropriate manufacturing and
assembly drawings, paying particular attention to fastener torque values and the application of
consumables such as lubricants, sealants and thread-locking compounds.
The illustrations and procedures contained within this document are correct at the date of issue.
2. 2 Intended Use of the Equipment
Atlas Copco IAS warrants the supplied equipment to be correct and t for purpose as described,
declared and agreed in the quotation/sales order or supervening contract.
Atlas Copco IAS accepts no liability for damages arising in whole or in part from:
Non-observance of the supplied instructions.
Any use outside of the declared operating envelope.
Use for a purpose other than the original design intent.
Connection to electrical and pneumatic supplies which do not conform to the
specied ratings of the equipment.
Undeclared use in adverse environmental conditions.
Lack of due care and/or maintenance of the equipment.
Damage arising from external inuences, such as re, ood etc.
Use by unauthorised or untrained personnel.
Arbitrary dismantling and reassembly or unauthorised technical modications.
Use of incorrect rivets or unlicensed replacement parts.
Use of incorrect or unlicensed software.

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Unity Die Check Camera, Issue 7
2. 3 Intended Use of this Manual
This manual is intended to be used by trained operators of the equipment and Atlas Copco IAS
personnel when operating or maintaining the Self Pierce Riveting (SPR) equipment described.
The information contained within this manual is provided as a guide for the intended use of the
Henrob Self Pierce Riveting (SPR) equipment only. The information contained within this manual
does not pertain to any other equipment or its usage.
All users of the Henrob Self Pierce Riveting (SPR) equipment must read and understand the
information contained in this manual.
The safety warnings, cautions and notes should be adhered to at all times when carrying out any
of the procedures in this manual.
2. 4 Retention of Rights
Atlas Copco IAS retains the right to withdraw or change the information within this document, at
any time, without prior notication.
Atlas Copco IAS retains the rights to patents and patents pending, at all times, for this equipment.
2. 5 Warnings, Cautions and Notes
Warnings, cautions and notes appear throughout this document, at the point at which they are
relevant.
WARNING
This Warning symbol identies a potential hazard which may cause
fatal or serious injury to operating and maintenance personnel.
CAUTION
Cautions are intended to prevent possible damage to the component
parts of the equipment.
NOTE
Notes provide important/supporting information. A note is inserted to
aid personnel when working on the equipment.

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Unity Die Check Camera, Issue 7
3 Safety
It is important that the following safety precautions are observed:
Only trained and authorised operators shall use this equipment. Contact Atlas
Copco IAS or an approved engineer for help if you are in any doubt of your
ability to operate or maintain the equipment.
While every eort has been made to ensure this equipment is safe a
comprehensive assessment is not possible before the equipment is installed
and commissioned in its ultimate environment. It is therefore incumbent on the
end user of this equipment to conduct a nal risk assessment of the equipment
when installed and to implement any additional preventative measures.

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Unity Die Check Camera, Issue 7
4 Overview
An automated vision system for non-contact detection of broken Henrob self pierce riveting dies.
The system is intended to detect gross die failures where a signicant section of the die has broken
away from the main body. It is not capable of detecting subtle variations in die condition such as
low level contamination or surface defects.
NOTE
Each separate riveting tool requires a corresponding dedicated broken
die detection system.
The Die Check Camera can be either robot mounted, for presentation to dies on xed/pedestal
riveting tools, or static stand mounted for dies on robot mounted riveting tools to be presented to
the vision system.
The ring light aids when the die is presented at an angle. The ring light diuses ambient shadows
that can result in incorrect results.
Die Check Camera with Ring Light to be
used with HMI and relevent mounting kit.
Part number : 4222 624 855
Gripper Arm Assembly for mountung
camera when used with Pedestal tool.
Part number : 4222 624 860

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Unity Die Check Camera, Issue 7
Floor Stand for mounting camera when
used with Robotic tool.
Part number : 4222 624 861
HMI & Bracket (Basic) to be used for
communication with camera.
Part number : E4523
Bracket for mounting HMI to metal
surfaces.
Part number : 4222 624 863