ATT NUSSBAUM SMART LIFT 2.30 SL User manual

Operating Manual and Inspection Book
Including Spare Parts List
SMART LIFT 2.30 SL □
HYMAX S 3000
SMART LIFT 2.35 SL □
HYMAX S 3500
SMART LIFT 2.40 SL □
HYMAX S 4000

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 2 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 3 Version 1.0
Dealer address / phone
SMART LIFT 2.30 SL □
HYMAX S 3000
SMART LIFT 2.35 SL □
HYMAX S 3500
SMART LIFT 2.40 SL □
HYMAX S 4000
Operating Manual and Inspection Book
including spare parts list
Serial number:........................................
Otto Nußbaum GmbH & Co.KG | Korker Straße 24 | D-77694 Kehl-Bodersweier
Tel: [phone] | Fax: [phone]
email: [e-mail] | www.nussbaum-group.de
Original Operating Manual

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 4 Version 1.0
Contents
Introduction............................................................................................................................5
Assembly protocol.................................................................................................................7
Transfer protocol...................................................................................................................8
1General information.........................................................................................................9
1.1 Set up and test the lift..................................................................................................9
1.2 Hazard information......................................................................................................9
2Lift master forms............................................................................................................10
2.1 Manufacturer.............................................................................................................10
2.2 Purpose.....................................................................................................................10
2.3 Changes to the design / construction.........................................................................11
2.4 Changing the assembly location................................................................................11
2.5 Declarations of conformity.........................................................................................12
3Technical information....................................................................................................15
3.1 Technical data...........................................................................................................15
3.2 Safety devices...........................................................................................................16
3.3 Data sheets...............................................................................................................17
3.3.1 Data sheets 2.30 SL...............................................................................................17
3.3.2 Data sheets 2.35 SL...............................................................................................20
3.3.3 Data sheets 2.40 SL...............................................................................................23
3.4 Electrical plans..........................................................................................................25
4Safety regulations..........................................................................................................30
5Operating manual ..........................................................................................................31
5.1 Positioning the vehicle...............................................................................................31
5.2 Lifting the vehicle.......................................................................................................32
5.3 Lift synchronization....................................................................................................33
5.4 Lowering the vehicle..................................................................................................33
5.5 LED display on the operating unit..............................................................................34
6Behavior in cases of error.............................................................................................36
6.1 Emergency discharge................................................................................................37
6.2 Moving onto an obstacle............................................................................................37
6.3 Triggering the safety mechanism...............................................................................38
6.4 Manual equalization of the lifting rails........................................................................38
6.5 Readjustment of the "Up and Down Off"....................................................................38
7Maintenance and care of the lift....................................................................................40
7.1 Maintenance plan......................................................................................................41
7.2 Cleaning the lift..........................................................................................................46
7.3 Readjustment of the polyflex belt...............................................................................47
7.4 Check / exchange the lift nut system .........................................................................48
7.5 Checking the stability of the lift ..................................................................................49
8Assembly and commissioning......................................................................................49
8.1 Set up guidelines.......................................................................................................49
8.1.1 Set up and anchoring the lift...................................................................................49
8.1.2 Electrical assembly and power connection.............................................................51
8.2 Lifting arm assembly..................................................................................................54
8.3 Commissioning..........................................................................................................54
8.4 Changing the assembly location................................................................................54
9Safety inspection...........................................................................................................61
9.1 Assembly instructions capture bar fixation.................................................................61
Single safety inspection before commissioning ...................................................................67
Regular safety inspection and maintenance........................................................................68
Exceptional safety inspection..............................................................................................78
10 Spare parts list | Ersatzteilliste | Liste des pièces des rechange………………………75

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 5 Version 1.0
Introduction
Nussbaum products are a result of many years of experience. A high quality standard and superior
concept guarantees you reliability, long lifetimes and economical operation. To prevent unnecessary
damage and hazards, read this operating manual carefully and always comply with its contents.
Any other use, or use beyond purpose is considered improper.
Otto Nußbaum GmbH & Co.KG is not liable for any resulting damage. The operating company
alone carries the risk.
Proper use also includes:
- Adherence to all instructions in this operating manual and
- Compliance with inspection and maintenance work and the inspections stipulated.
- The operating manual is to be followed by all personnel working on the lift. This is notably with
regards to Section 4 "Safety conditions".
- In addition to safety information from the operating manual, comply with rules and regulations at the
location of use.
- Proper system handling.
Operating company obligations:
The operating company is obliged to only permit personnel to work on the system who
- Understand the principle regulations about work safety and accident prevention and who have been
trained in working with the lift.
- Have read the safety section and warning information in this operating manual, have understood it
and confirmed learning with a signature.
Hazards in working with the system:
Nussbaum products have been designed and built to state-of-the-art and to recognized safety
standards. However, improper use may lead to hazards to life and limb of the user or result in property
damage.
The system may only be operated:
- For proper intended use.
- If it is technically in perfect condition.