ATT NUSSBAUM SMART LIFT 2.30 SL User manual

Operating Manual and Inspection Book
Including Spare Parts List
SMART LIFT 2.30 SL □
HYMAX S 3000
SMART LIFT 2.35 SL □
HYMAX S 3500
SMART LIFT 2.40 SL □
HYMAX S 4000

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 2 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 3 Version 1.0
Dealer address / phone
SMART LIFT 2.30 SL □
HYMAX S 3000
SMART LIFT 2.35 SL □
HYMAX S 3500
SMART LIFT 2.40 SL □
HYMAX S 4000
Operating Manual and Inspection Book
including spare parts list
Serial number:........................................
Otto Nußbaum GmbH & Co.KG | Korker Straße 24 | D-77694 Kehl-Bodersweier
Tel: [phone] | Fax: [phone]
email: [e-mail] | www.nussbaum-group.de
Original Operating Manual

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 4 Version 1.0
Contents
Introduction............................................................................................................................5
Assembly protocol.................................................................................................................7
Transfer protocol...................................................................................................................8
1General information.........................................................................................................9
1.1 Set up and test the lift..................................................................................................9
1.2 Hazard information......................................................................................................9
2Lift master forms............................................................................................................10
2.1 Manufacturer.............................................................................................................10
2.2 Purpose.....................................................................................................................10
2.3 Changes to the design / construction.........................................................................11
2.4 Changing the assembly location................................................................................11
2.5 Declarations of conformity.........................................................................................12
3Technical information....................................................................................................15
3.1 Technical data...........................................................................................................15
3.2 Safety devices...........................................................................................................16
3.3 Data sheets...............................................................................................................17
3.3.1 Data sheets 2.30 SL...............................................................................................17
3.3.2 Data sheets 2.35 SL...............................................................................................20
3.3.3 Data sheets 2.40 SL...............................................................................................23
3.4 Electrical plans..........................................................................................................25
4Safety regulations..........................................................................................................30
5Operating manual ..........................................................................................................31
5.1 Positioning the vehicle...............................................................................................31
5.2 Lifting the vehicle.......................................................................................................32
5.3 Lift synchronization....................................................................................................33
5.4 Lowering the vehicle..................................................................................................33
5.5 LED display on the operating unit..............................................................................34
6Behavior in cases of error.............................................................................................36
6.1 Emergency discharge................................................................................................37
6.2 Moving onto an obstacle............................................................................................37
6.3 Triggering the safety mechanism...............................................................................38
6.4 Manual equalization of the lifting rails........................................................................38
6.5 Readjustment of the "Up and Down Off"....................................................................38
7Maintenance and care of the lift....................................................................................40
7.1 Maintenance plan......................................................................................................41
7.2 Cleaning the lift..........................................................................................................46
7.3 Readjustment of the polyflex belt...............................................................................47
7.4 Check / exchange the lift nut system .........................................................................48
7.5 Checking the stability of the lift ..................................................................................49
8Assembly and commissioning......................................................................................49
8.1 Set up guidelines.......................................................................................................49
8.1.1 Set up and anchoring the lift...................................................................................49
8.1.2 Electrical assembly and power connection.............................................................51
8.2 Lifting arm assembly..................................................................................................54
8.3 Commissioning..........................................................................................................54
8.4 Changing the assembly location................................................................................54
9Safety inspection...........................................................................................................61
9.1 Assembly instructions capture bar fixation.................................................................61
Single safety inspection before commissioning ...................................................................67
Regular safety inspection and maintenance........................................................................68
Exceptional safety inspection..............................................................................................78
10 Spare parts list | Ersatzteilliste | Liste des pièces des rechange………………………75

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 5 Version 1.0
Introduction
Nussbaum products are a result of many years of experience. A high quality standard and superior
concept guarantees you reliability, long lifetimes and economical operation. To prevent unnecessary
damage and hazards, read this operating manual carefully and always comply with its contents.
Any other use, or use beyond purpose is considered improper.
Otto Nußbaum GmbH & Co.KG is not liable for any resulting damage. The operating company
alone carries the risk.
Proper use also includes:
- Adherence to all instructions in this operating manual and
- Compliance with inspection and maintenance work and the inspections stipulated.
- The operating manual is to be followed by all personnel working on the lift. This is notably with
regards to Section 4 "Safety conditions".
- In addition to safety information from the operating manual, comply with rules and regulations at the
location of use.
- Proper system handling.
Operating company obligations:
The operating company is obliged to only permit personnel to work on the system who
- Understand the principle regulations about work safety and accident prevention and who have been
trained in working with the lift.
- Have read the safety section and warning information in this operating manual, have understood it
and confirmed learning with a signature.
Hazards in working with the system:
Nussbaum products have been designed and built to state-of-the-art and to recognized safety
standards. However, improper use may lead to hazards to life and limb of the user or result in property
damage.
The system may only be operated:
- For proper intended use.
- If it is technically in perfect condition.

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 6 Version 1.0
Organizational measures
- The operating manual is always to be kept ready at the location of use of the system.
- Supplemental to the operating manual, refer to and comply with generally valid legal and other
binding regulations for accident prevention and for environmental protection.
- Check occasionally that personnel have an awareness of hazards and safe work in compliance with
the operating manual!
- Use personal protective equipment as needed or required by regulations.
- All safety and hazard information on the system is to be kept in a legible condition!
- Replacement parts must meet technical specifications of the manufacturer. This is only guaranteed
for original parts.
- Deadlines pre-set or given in the operating manual for repeating tests / inspections must be
followed.
Maintenance work, error removal
- Comply with pre-determined setting, maintenance and inspection work and intervals in the operating
manual, including details for exchanging parts / part fittings! These activities may only be done by
specialists who have participated in a special factory training.
Guarantee and liability
- In principle, our "General sales and supply conditions" apply.
- Guarantee and liability claims for personal and property damage are excluded if due to one or more
of the following causes:
- Improper use of the system.
- Improper assembly, commissioning, operation and maintenance of the system.
- Operating the system with defective safety devices or improperly attached or non-functional safety
and protection devices.
- Non-compliance with information in the operating manual in terms of transport, storage, assembly,
commissioning, operation, maintenance and fitting of the system.
- Independent construction changes to the system.
- Independent changes to ..... (e.g. drive ratios: power, rotation speed, etc.)
- Improperly done repairs.
- Catastrophic cases due to foreign influences or force majeure.

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 7 Version 1.0
After successful set up, complete this form fully, sign it, make a copy and send the original to the
manufacturer within a week. The copy remains in the inspection book.
Otto Nußbaum GmbH & Co. KG
Korker Straße 24
D-77694 Kehl-Bodersweier
Assembly protocol
The lift................................................
With serial number ..................................... was set up on (date) ...........................................
At (company name) ..................................... in (town, city) ........................................................
Checked for function and safety and put into operation.
The set up was done by the operating company / specialist (score out the one that does not
apply)
After successful inspection of function and safety by a trained assembler, the lift is transferred
without electrical connection (e.g. plug) to on-site power supply An on-site electrical connection
between the lift and the power supply is to be done by a qualified electrician. (See details in the
electrical plan)
The operating company confirms proper lift set up, has read and will comply with all information
contained in this operating manual and inspection book, and will keep this document accessible
to trained operators at all times.
The specialist confirms proper lift set up, has read all information in this operating manual and
inspection book, and has transferred the documents to the operating company.
Anchor used (*): ___________________________________ (type/brand)
Minimum anchoring depth (*) complied with: _____________mm ok
Tightening torque (*) complied with: ____________________NM ok
.................................. ................................................................ ..........................................
Date Name, operating company & company stamp Operating company signature
.................................. ................................................................ .........................................
Date Name, specialist Signature of specialist
Service partner:.....................................................................................................(Stamp)
(*) See enclosed anchor manufacturer sheet
Lift update 07/2015 // Operating Manual update 01.07.2015

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 8 Version 1.0
Transfer protocol
The lift ................................................
With serial number ..................................... was set up on (date) ...........................................
At (company name) .................................... in (town, city) .......................................................
Checked for function and safety and put into operation.
The following listed people (operators) were trained to handle and care the lift after it was set up
by a trained assembler of the manufacturer or a contract partner (specialist).
As part of the transfer and training, Nussbaum care instructions have been affixed to the lift.
(Date, name, signature, empty lines must have a scored out)
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name Signature
..................................... .................................................. .....................................
Date Name, specialist Signature of specialist
Service partner:.....................................................................................................................

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 9 Version 1.0
1 General information
Technical documentation contains important information for safe operation and for retaining
functional safety of the lift.
•To verify lift set up, the assembly protocol form is to be completed, signed and sent to the
manufacturer.
•Forms are available in this inspection book for use in verifying single, regular and extraordinary
safety checks. Use the forms to document inspections and leave the completed forms in the
inspection book.
•The lift master forms must record changes to the construction or changes to set up location.
1.1 Set up and test the lift
Safety relevant work on the lift and safety inspections may only be done by personnel specifically
trained to carry it out. They are designated in general and in this documentation as technical experts
and specialists (competent people).
•Technical experts are people (freelance expert engineers, TÜV specialists) that may inspect and
assess due to their education and experience with lifts. They are knowledgeable in the
appropriate work safety and accident prevention regulations.
•Specialists (competent people) are people who have sufficient knowledge and experience with
lifts and have participated in a special factory training by the lifts manufacturer.
1.2 Hazard information
To become aware of the hazardous points and important information, the following three symbols
are used with the descriptive meaning. Pay particular attention to text positions that are labelled
by these symbols.
Danger! Identifies a danger to life and limb, if the highlighted process is not done
properly there is a mortal danger!
Caution! Identifies a warning of possible lift damage or other operating company
property damage if the highlighted process is not done properly!
Note! Labels information about a key function or points to an important remark!

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 10 Version 1.0
2 Lift master forms
2.1 Manufacturer
Otto Nußbaum GmbH & Co.KG
Korker Strasse 24
D-77694 Kehl-Bodersweier
2.2 Purpose
The lift is a lifting tool for raising vehicles with a total weight of (* see list) in normal workshop
operation at a maximum load distribution of (2:3**) (1:3***) in or against the drive-in direction A
single load from only one or two lifting arms may not happen.
Set up of the standard lift in explosion and fire endangered workshops and humid spaces
(e.g. washing halls) is prohibited.
Lift operation is done directly on the operating column (see Data sheet).
After construction and maintenance changes on load carrying parts the lift must be inspected
afterwards by a specialist who approves the changes. If the set up location is changed, the lift must
be checked again by a specialist and changed approved.
(*) System load of the SL series (SL = SMART LIFT):
SMART LIFT 2.30 SL / HYMAX S 3000** = 3000 kg
SMART LIFT 2.35 SL / HYMAX S 3500** = 3500 kg
SMART LIFT 2.40 SL / HYMAX S 4000*** = 4000 kg
SMART LIFT 2.50 SL / HYMAX S 5000*** = 5000 kg
Lifting arm variants
Standard arm
MINI-MAX
arms
(MM)
DT
Lifting arm
Sport Cars
Lifting arm
(SC)
SMART LIFT 2.30 SL
HYMAX S 3000
590-900 mm
940-1495 mm
600-980 mm
1000-1480 mm
232SL28000TG
480-870 mm
940-1495 mm
_
SMART LIFT 2.35 SL
HYMAX S 3500
505-823 mm
940-1495 mm
_
570-1160 mm
940-1495 mm
590-865 mm
840-1380mm
SMART LIFT 2.40 SL
HYMAX S 4000
570-1160 mm
1130-1840 mm
635-1065 mm
1130-1840 mm
_
_

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 11 Version 1.0
2.3 Changes to the design / construction
Inspections by a technical expert are required before recommissioning
(Date, type of change, technical expert signature)
.....................................................................................................................................................
.....................................................................................................................................................
.....................................................................................................................................................
Name, address of technical expert
.......................................................... ...................................................
Location, date Technical expert signature
2.4 Changing the assembly location
Inspections by a technical expert are required before recommissioning (date, type of change,
specialist signature)
.....................................................................................................................................................
.....................................................................................................................................................
.....................................................................................................................................................
Name, address of technical expert
.......................................................... ...................................................
Location, date Technical expert signature

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 12 Version 1.0
2.5 Declarations of conformity

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 13 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 14 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 15 Version 1.0
3 Technical information
3.1 Technical data
Total weight: SMART LIFT 2.30 SL / HYMAX S 3000 = 600 kg
SMART LIFT 2.35 SL / HYMAX S 3500 = 650 kg
SMART LIFT 2.40 SL / HYMAX S 4000 = 650 kg
Load carrying capacity: SMART LIFT 2.30 SL / HYMAX S 3000 = 3000 kg
SMART LIFT 2.35 SL / HYMAX S 3500 = 3500 kg
SMART LIFT 2.40 SL / HYMAX S 4000 = 4000 kg
Loading a lifting arm: A single load from only one lifting arm may not happen.
Load distribution: SMART LIFT 2.30 SL / HYMAX S 3000
SMART LIFT 2.35 SL / HYMAX S 3500
Max. 2:3 or 3:2 mm or against the drive- in direction
Load distribution: SMART LIFT 2.40 SL / HYMAX S 4000
Max. 3:1 or 1:3 mm or against the drive- in direction
Lift time: Approx. 40 s (3 t) / approx. 46 s (3.5 t) / Approx. 48 s (4 t)
Lowering time: Approx. 40 s
Standard operating voltage: 3 ~/N+PE,400 V ,50 Hz
Motor capacity: 2 x 1.5 kW
Motor speed: 1420 rpm
Noise level LpA: 70 dB
On-site connection: 3~/N+PE, 400 V, 50 Hz
With fuse 16 Amp slow blow
According to VDE regulation
Optional energy set: Pneumatic connection> for compressed air 6-10 bars
Socket: 220 V/50 Hz
Important information!
The lift is transferred without electrical connection ready to the provided power
supply, after a check of function and safety. A plug connection must be provided on-
site. This on-site located connection plug must be located in the immediate vicinity of
the lift and may only be set at a height that can be reached without any assistance
(e.g. ladders). Otherwise a separate, lockable main switch must be located in the
immediate vicinity of the lift that can be reached without assistance.

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 16 Version 1.0
3.2 Safety devices
1 Safety mechanism for lift nut break
Check the lift nut with the integrated wear display.
2 End switch by the electronic controls
Secure the lift against further extension of the lift rail upwards or downwards.
3 Electronic synchronisation monitoring
Secure against asynchronous running of the lift rails to each other
4 Lifting arm block
Secures the lifting arm against horizontal movement in a lifted condition
5 Capture hook
Secure against re-lifting after a lift nut break
6 Reversing switch with curtain lock device
Fuse to prevent unauthorized use
Optional:
7 Foot bumpers on the lifting arms
Secure against shear and crushing points in the foot area
8 CE-STOP + acoustic warning signal
Secure against shear and crushing points in the foot area

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 17 Version 1.0
3.3 Data sheets
3.3.1 Data sheets 2.30 SL

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 18 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 19 Version 1.0

Operating Manual and Inspection Book
SMARTLIFT2.30 SL, 2.35 SL, 2.40 SL/ HYMAX S3000, 3500, 4000
20110015 OPI 20 Version 1.0
3.3.2 Data sheets 2.35 SL