Aumuller FVUI Training manual

FVU - Locking DriVes For winDows
FVURFVUI FVUB FVUE
according to Machinery Directive 2006/42/EC (annex VI)
Assembly and Commissioning
Instructions

2
Assembly Instruction
FVU
01
02
03
04
05
06
07
08
3 - 8
9 - 14
15 - 17
18 - 21
22 - 28
29 - 36
37 - 43
44 - 47
Data sheet FVUI
Data sheet FVUB R and FVUB L
Data sheet FVUR
Data sheet FVUE
Explanations on the product label
Determination of locking points
InstallatIon stEp 1: Inspection before the installation
InstallatIon stEp 2: Installation prerequisite and Installation preparation
InstallatIon stEp 3: On-site assembly of the coupling adapter (locking plate)
InstallatIon stEp 4: Change of the run direction
InstallatIon stEp 5: Assembly opening drive
InstallatIon stEp 6: Test run before assembly
InstallatIon stEp 7a:Hole layouts + Application examples for FVUI
InstallatIon stEp 7B:Hole layouts + Application examples for FVUR
InstallatIon stEp 7c:Hole layouts + Application examples for FVUB
InstallatIon stEp 7d:Hole layouts + Application examples for FVUE
InstallatIon stEp 8a:Drill holes according to mounting variants
InstallatIon stEp 8B:Side cable routing (cable output)
InstallatIon stEp 9: Assembly FVUI and FVUR and FVUB and FVUE
InstallatIon stEp 10: Change connection cable (remove cover cap)
InstallatIon stEp 11: Test run and Installation by M-COM
InstallatIon stEp 12: Cable routing
InstallatIon stEp 13: Electric connection
InstallatIon stEp 14: Supply lines of the Control Unit to the drives
InstallatIon stEp 15: Safety check and Test run
Contents
Troubleshooting, Service and Repair
Maintenance and Modication
Removal and Disposal
Liability
Warranty and After-Sales Service
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
Safety Instructions
01

3
Assembly Instruction
FVU
Preliminary remark
Once the assembly and commissioning
has been completed, the installer of a
machine „power-operated window and
door“ shall hand these instructions over
to the end-user. The end-user shall store
these instructions in a safe place for fur-
ther reference and use, if required.
!
warning
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NRWG NSHEV – natural smoke and heat exhaust ventilation
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
RWA SHEV – smoke and heat exhaust ventilation
SL snow load
opening direction
aBBreViations
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead
to damage to property.
warning anD saFety symBoLs in these in-
strUctions:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device
operation (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or
windows.
!
warning
!
Danger
!
caUtion
note
!
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(NRA / RWA) (natural smoke exhaust system / smoke and
heat exhaust system) and natural ventilation via windows,
who are knowledgeable of operating modes as well as the
remaining risks of the system.
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking
experience and / or knowledge, unless
they are supervised by a person who is
responsible for the safety or were instruc-
ted by him on the usage of this equip-
ment. Children should be supervised to
ensure that they are not playing with this
device.
Cleaning and operator’s maintenance
may not be performed by children with-
out supervision.
target groUp
!
warning
RA
FL
FAB
FAH
BD
HSK
NSK
NSK
RAB
RAH
01

4
Assembly Instruction
FVU
Preliminary remark
By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
Pay attention to possible hazards on
tilting or rotating windows, whose
secondary closing edges are located
at less than 2,5 m installation height ab-
ove the oor, under consideration of the
Control Unit and usage!
note
!
warning
intenDeD Use
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade and roof areas.
The main task of this product
, in combination with
a window and a suitable external control unit,
is to
evacuate hot smoke and combustion gases in case
of re
, to safe human lives and protect material
assets. Furthermore, with the electromotive operated
window and a suitable external control unit,
the natural
ventilation
of the building can be ensured.
Intended use according
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit
(e.g. from aUmüllER
) released for its proper use at a
power-operated window for the following use:
•
Application for natural ventilation
with an installation height of the drive and
the bottom side of sash of at least 2,5 m above
the oor,
or
with an opening width at the HSK of the driven
part of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
•
Application as NRWG (natural smoke and heat
exhaust ventilator(s) for ventilation without dual
purpose for ventilation in accordance with EN12101-2.
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machine-
ry Directive 2006 / 42 / EG
for the usage of the power-
operated window
for natural ventilation is absolutely
necessary under the following conditions:
•
the installation height of the drive and lower edge
of casement < 2,5 m above the oor
and one of the following conditions:
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
the protective measures in accordance with EN 60335-2-
103/2016-05.
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct inuence on the usage of our drives. Therefore,
as a precaution, we point out the following:
• The constructor or his agent
(architect, specialist
planner) are obligated
to evaluate the
hazards to persons
, outgoing from the usage,
installation position, opening parameters and from the
external Control Unit of the power operated window,
already
in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer
of the machine
“power-operated window” must implement
the
planned protective measures
at the installation site
or, if not yet established, determine them
by it´s
own responsibility and detect or
minimize possible
remaining risks.
01

5
Assembly Instruction
FVU
Preliminary remark
Casement data
Facade: bottom-hung window, top-hung-win-
dow, side-hung window.
Roof: roof window / sky light.
Opening direction: inward opening, outward opening.
Prole material: aluminum, steel, plastic or wood.
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• casement size (FAB x FAH),
• driving force and stroke,
• mounting site at the window frame and casement
frame.
Hazard analysis according to DIN EN 60335-2-103
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
or
pressure mats
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
Keep people away during closing!
Declaration of Conformity
power operated window
+ CE label
!
caution
Protection devices
!
caution
Use of the drive
NRWG according to
EN12101-2 without
dual purpose for ventilation
NRWG according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
Yes
Yes
No
No
No
risc assessment
required
Observe danger at NSK
< 2,5 m above oor!
!
caution
Keep people away during closing!
!
caution
Environment with children /
vulnerable people
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
Risk analysis according to the
Machinery Directive required
01

6
Assembly Instruction
FVU
safety instruCtions
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
note
note
!
warning
!
warning
!
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
Mounting material
The required mounting material must to t with the drive
and occurring load and, if necessary, supplemented.
Installation
These instructions address expert and safety-conscious
electricians and / or qualied personnel knowledgeable in
electrical and mechanical drive installation.
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
All specications for installation must be checked inde-
pendently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
product lable) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and opera-
tion! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
saFety instrUctions
It is important to follow these instruc-
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
sufcient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations!
Do not allow children to play with
this drive or its electric controls, including
the remote control!
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Before installing the drive, check whether
the casement is in good mechanical con-
dition, the weight in balance and whet-
her it opens and closes easily!
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!
01

7
Assembly Instruction
FVU
safety instruCtions
!
warning
!
warning
Crush and shear points
To avoid injuries,
crushing and shear points between
casement and frame must be secured
against entrapment
up to an installation height of 2,5 meters above the
oor
with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through con-
tact or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking.The opening
width of the safety scissors must be bigger than the drive
stroke.
Routing cables and electrical connection
Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensors at operating voltages and connections contrary
to the specications of the manufacturer.
All relevant national instructions shall be observed for
the installation.
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be
ensured for maintenance work.
Damaged mains supply lines of drives
with plug connectors may only be re-
placed by the manufacturer or qualied
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
The movable casement must be secured
against unintentional or independent
opening as well as falling down.
All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
24V DC drives may only be connected to
power supply sources that comply with SELV
specications.
Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window
proles must be protected by insulating
tubes with a sufcient temperature resistance.
Through holes shall be equipped with cable
sleeves!
safety scissors
In the case of tandem / multiple opera-
tion of drives connected in series, the
cross-section of the connection cable
must be checked autonomously, depen-
ding on the total current consumption of
the drive system.
note
01

8
Assembly Instruction
FVU
safety instruCtions
note
note
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.
In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG
issued.
Commissioning, operation and maintenance
After the installation and after each modication in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be instructed in all important opera-
ting steps.
If necessary, he must be advised of all remaining
risks / dangers.
The end-user shall be specically instructed that no
additional forces, except pushing and pulling forces in the
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive.
note
Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is clo-
sing!
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
Observe temperature range during
installation!
We recommend the use of wind and rain
sensors in order to avoid weather-related
damages to drives, windows and buil-
dings thru open window sashes.
!
caUtion
!
caUtion
!
caUtion
During cleaning, maintenance work and while
exchanging parts the drive must be comple-
tely disconnected from the power supply and
secured against unintentional reactivation.
During the proper assembly of drives with mounting
elements at a window, and the connection to an external
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements
shall be observed.
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original spare parts of the manufacturer shall be used for
mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or to
vibrations, moisture, aggressive vapors or other harmful en-
vironments, unless the manufacturer released it for one or
more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +60°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
!
warning
Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!
01

9
Assembly Instruction
FVU
Data sheet
Application: natural ventilation, RWA, ferralux®-NRWG
Surface or concealed mounting inside proles
Locking plate (8 mm) or optional locking plate (6 mm)
Locking position selectable
Manual unlocking mechanism
Running direction adjustable
Options
Special functions programmable
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
18 415 FVUI E6/C-0 1 515910
Data sheet FVUi
M-COM suitable internal Control Electronics and sequence control for drives S3 / S12
Star wiring
Current of the drives does not run over FVUI
Sequence control via communication wire
16
26
5,5
387,5
s = 18 ±1
303
415
26
(66,5)
11
235 37
63
8
Running direction adjustable
by using of a push button
(OPEN position = factory settings)
MOUNTING POSSIBILITIES OF THE LOCKING PLATE
Locking plate is included separately (optional installation possible)
Locking plateLocking plate
Mounting example
"Version - 2"
Mounting example
"Version - 1"
(Manual unlocking mechanism)
Factory settings
TECHNICAL DATA
UNRated voltage 24V DC (19V ... 28V)
INRated current 0,6 A
IACut-off current ~ 1,0 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
FAPushing force max. ~ 600 N
FLBreakout force max. ~ 1000 N
FHPullout force max. 1.500 N
tRunning time ~ 5,0 s
sStroke ~ 18 mm (± 1)
Connecting cable non-halogen, grey 6,2 mm,
3 x 0,5 mm², ~ 3 m
Coupling adapter die-cast zinc
Housing aluminium (E6/C-O)
L, (WxH) Dimensions L = 415 mm, 26 x 26 mm (W x H)
Sound pressure level ≤ 70 dB (A)
is included separately is included separately
ACCESSORIES (separate order)
Locking plate B31 (optional)
Part.-No.: 515911
Material: die-cast zinc
Locking plate 6 mm due to limited space
6
17,5
11
37
30
(unlocked) OPEN CLOSE (locked)
FVUI
02

10
Assembly Instruction
FVU
Data sheet
Data sheet FVUB r
Application: natural ventilation, RWA, ferralux®-NRWG
Surface mounting on the on the main / side closing edge (HSK / NSK)
of the window frame proles (RM) of inward opening windows
Required mounting space 28 mm
Locking drives for existing locking bar
Running direction adjustable
Options
Coupling adapter customizable for project-specic / prole-specic demands
16
26
5,5
387,5
s = 18 ±1
303
415
2
16
26
63
24
40
M-COM suitable internal Control Electronics and sequence control for drives S3 / S12
Star wiring
Current of the drives does not run over FVUB
Sequence control via communication wire
TECHNICAL DATA
UNRated voltage 24V DC (19V ... 28V)
INRated current 0,6 A
IACut-off current ~ 1,0 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
FAPushing force max. ~ 600 N
FLBreakout force max. ~ 1000 N
FHPullout force max. 1.500 N
tRunning time ~ 5,0 s
sStroke ~ 18 mm (± 1)
Connecting cable non-halogen, grey 6,2 mm,
3 x 0,5 mm², ~ 3 m
Coupling adapter stainless steel
Housing aluminium (E6/C-O)
L, (WxH) Dimensions L = 415 mm, 26 x 26 mm (W x H)
Sound pressure level ≤ 70 dB (A)
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
18 415 FVUB R E6/C-0 1 515930
MOUNTED DIMENSIONS OF THE COUPLING ADAPTER
Coupling adapter is included separately Accessories: Coupling adapter (separate order)
additionally order
11
25
30
22
40
11
19
24
16
40
(right)
FVUB
Running direction adjustable
by using of a push button
(OPEN position = factory settings)
Accessories
optional order
Part.-No. 515931
Coupling adapter Coupling adapter
is included separately
Factory settings
02
(unlocked) OPEN CLOSE (locked)

11
Assembly Instruction
FVU
Data sheet
Data sheet FVUB L
Application: natural ventilation, RWA, ferralux®-NRWG
Surface mounting on the on the main / side closing edge (HSK / NSK)
of the window frame proles (RM) of inward opening windows
Required mounting space 28 mm
Locking drives for existing locking bar
Running direction adjustable
Options
Coupling adapter customizable for project-specic / prole-specic demands
16
26
5,5
387,5
s = 18 ±1
303
415
2
16
26
63
24
40
TECHNICAL DATA
UNRated voltage 24V DC (19V ... 28V)
INRated current 0,6 A
IACut-off current ~ 1,0 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
FAPushing force max. ~ 600 N
FLBreakout force max. ~ 1000 N
FHPullout force max. 1.500 N
tRunning time ~ 5,0 s
sStroke ~ 18 mm (± 1)
Connecting cable non-halogen, grey 6,2 mm,
3 x 0,5 mm², ~ 3 m
Coupling adapter stainless steel
Housing aluminium (E6/C-O)
L, (WxH) Dimensions L = 415 mm, 26 x 26 mm (W x H)
Sound pressure level ≤ 70 dB (A)
M-COM suitable internal Control Electronics and sequence control for drives S3 / S12
Star wiring
Current of the drives does not run over FVUB
Sequence control via communication wire
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
18 415 FVUB L E6/C-0 1 515940
MOUNTED DIMENSIONS OF THE COUPLING ADAPTER
Coupling adapter is included separately Accessories: Coupling adapter (separate order)
11
25
30
22
40
11
19
24
16
40
Running direction adjustable
by using of a push button
(OPEN position = factory settings)
Accessories
optional order
Part.-No. 515931
Factory settings
(left)
(unlocked) OPEN CLOSE (locked)
FVUB
additionally order
Coupling adapter Coupling adapter
is included separately
02

12
Assembly Instruction
FVU
Data sheet
Data sheet FVUr
Application: natural ventilation, RWA, ferralux®-NRWG
Surface mounting on the on the main / side closing edge (HSK / NSK)
of the window frame proles (RM) of outward opening windows
or on the casement proles (FM) of inward opening windows
Required mounting space 26 mm
Locking drives for existing locking bar
Running direction adjustable
Options
Coupling adapter customizable for project-specic / prole-specic demands
16
26
5,5
387,5
s = 18 ±1303 (66,5)
63
415
2,5
28,5
26
11
40
M-COM suitable internal Control Electronics and sequence control for drives S3 / S12
Star wiring
Current of the drives does not run over FVUR
Sequence control via communication wire
TECHNICAL DATA
UNRated voltage 24V DC (19V ... 28V)
INRated current 0,6 A
IACut-off current ~ 1,0 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
FAPushing force max. ~ 600 N
FLBreakout force max. ~ 1000 N
FHPullout force max. 1.500 N
tRunning time ~ 5,0 s
sStroke ~ 18 mm (± 1)
Connecting cable non-halogen, grey 6,2 mm,
3 x 0,5 mm², ~ 3 m
Coupling adapter stainless steel
Housing aluminium (E6/C-O)
L, (WxH) Dimensions L = 415 mm, 26 x 26 mm (W x H)
Sound pressure level ≤ 70 dB (A)
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
18 415 FVUR E6/C-0 1 515920
MOUNTING POSSIBILITIES OF THE COUPLING ADAPTER
Coupling adapter is included separately (optional installation possible)
Coupling adapterCoupling adapter
is included separately is included separately
Mounting example
"Version - 2"
Mounting example
"Version - 1"
FVUR
Running direction adjustable
by using of a push button
(OPEN position = factory settings)
Factory settings
02
(unlocked) OPEN CLOSE (locked)

13
Assembly Instruction
FVU
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
18 415 FVUE E6/C-0 1 515915
MOUNTING POSSIBILITIES OF THE COUPLING ADAPTER
Coupling adapter is included separately (optional installation possible)
Coupling adapterCoupling adapter
is included separately is included separately
Mounting example
"Version - 2"
Mounting example
"Version - 1"
Data sheet
Application: natural ventilation, RWA, ferralux®-NRWG
Surface mounting on the on the main / side closing edge (HSK / NSK)
of the window frame proles (RM) of inward opening windows
Required mounting space 28 mm
Locking drive suitable for applications without a locking bar
Running direction adjustable
Options
Coupling adapter customizable for project-specic / prole-specic demands
TECHNICAL DATA
UNRated voltage 24V DC (19V ... 28V)
INRated current 0,6 A
IACut-off current ~ 1,0 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 32
Ambient temperature range -5 °C ... +60 °C
FAPushing force max. ~ 600 N
tRunning time ~ 5,0 s
sStroke ~ 18 mm (± 1)
Connecting cable non-halogen, grey 6,2 mm,
3 x 0,5 mm², ~ 3 m
Coupling adapter stainless steel
Housing aluminium (E6/C-O)
L, (WxH) Dimensions L = 415 mm, 26 x 26 mm (W x H)
Sound pressure level ≤ 70 dB (A)
M-COM suitable internal Control Electronics and sequence control for drives S3 / S12
Star wiring
Current of the drives does not run over FVUE
Sequence control via communication wire
02
16
26
5,5
387,5
s = 18 ±1305 (64,5)
63
415
3
26
9
Data sheet FVUe FVUE
Locking angle B18
(included)
Running direction
adjustable
by using of a push
button
(OPEN position =
factory settings)
Factory settings
(unlocked) OPEN CLOSE (locked)

14
Assembly Instruction
FVU
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Lump sum for coating 516030
Specify at order stage:
1 – 20 516004
21 – 50 516004
51 – 100 516004
from 101 516004
Extra length connecting cable:
5 m – non-halogen grey – 3 x 0,5 mm² 501034
10 m – non-halogen grey – 3 x 0,5 mm² 501036
Microprocessor programming S12
Programming drives 24V / 230V S12 524180
OPTIONALES ACCESSORIES PU / pcs. Part.-No.
M-COM Conguration module for synchronised multi-drive systems 1 524177
Locking plate B31 for FVUI (thickness 6mm, due to limited space) made of die-cast zinc 1 515911
Coupling adapter FVUB-16 mm for FVUB (16 mm Long hole for locking pins) made of stainless steel 1 515931
Cover cap for FVUR and FVUB and FVUE (2 piece) made of plastic, RAL 7035 (light gray) 2 515921
Locking angle for FVUE Stainless steel angle
(including bolt Ø 8x30, nut M6, washer A6.4) 1301595
i
-5°C
+60°C
Data sheet
FVUx
02

15
Assembly Instruction
FVU
The number of locking points depends on:
• object-specic requirements
• processing guidelines and authorized ranges of
application of the manufacturer
• EN 12102-2 NRWG (depending of prole group
and wind load classication WL)
• EN 12207 Air permeability
• EN 12208 Driving rain tightness
• EN 12210 Resistance to wind load
• EN 1627 Burglar resistance
• EN 14351-1 Window or door standard
• DIN 1991-1-3 Snow loads
• DIN 1991-1-4 Wind loads
Locking points are centers / axes of the following com-
ponents: casement hinges / stays (BD), sealing points of
the locking system, application points of directly actuating
drives (force transmission axes at 90° to the casement
prole, with closed window).
Drives used in RWA mounting devices such as: RWA 1000,
RWA 1050, RWA 1100 are not included in the locking points.
Free prole lengths are effective distances between two
locking points. Corner and edge distances shall be cal-
culated as straight lines.
Only the worst case with secured values and
application ranges must serve as a basis.
!
FL
RA
HSK
free prole length free
free prole length
prole length
freelength
free prole
prole length
free prole
length
NSK
BD
Locking point
FAB
FAH
Determination oF Locking points
Free prole lengths
between two locking points
Free prole length for Ix4-values
of the window casement proles
20-34 cm435-50 cm451-55 cm456-99 cm4
Static wind slipstream loads
on the RWA - according to EN 12101-2.
WL
1000
1300 mm 1500 mm 1700 mm 1900 mm
WL
1500
1200 mm 1400 mm 1600 mm 1800 mm
WL
2000
1100 mm 1275 mm 1450 mm 1650 mm
WL
2500
900 mm 1025 mm 1150 mm 1275 mm
WL
3000
800 mm 900 mm 1000 mm 1100 mm
Values apply only for aUmüllER ferralux NRWG.
note
The number of locking points or the
free prole length between two locking
points are described into the respective
system documents of the window prole.
This information must be adhered.
The requirements for the tightness of the
windows according to EN 14351-1 must
be observed!
PreParing assembly
FVUx
03

16
Assembly Instruction
FVU
InstallatIon stEp 1: inspection BeFore the instaLLation
Test kit for drives
Order number:
Application:
Supply voltage:
Drive types:
Drive current:
Display:
Ambient temperature:
Plastic housing:
Weight:
Feature / equipment:
533981
Test kit to check running direction and
communication of drives 24V DC or
230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge
-5 °C ... + 40 °C
250 x 220 x 210 mm
approx. 3,6 kg
Control elements: 2 switches + 1 button
note
We recommend the use of our test kit for
the inspection of drives with the rated
voltage 24V= / 230V~ (see table below).
Damaged products may not be operated
under any circumstance.
It is imperative that the sufciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
!
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame prole. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window prole.
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the integrated position encoder.
Inspection of the intended use
The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
•
do not connect 24 V DC drives to a 230 V AC mains
voltage,
•
observe synchronous run and sequence control by drives
with multiple interconnection (if existing),
• use drives only indoors,
•
avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
•
the support surface and the prole static for the load
transmission is sufcient,
•
a support construction for the secure fastening of the
drives is required,
•
cold bridges (thermal separation) are avoidable at
action points,
•
there is sufcient space for the swivel movement of the
drive.
If not, counter measures must be taken!
!
caUtion
!
warning
Important instructions for a safe instal-
lation. Observe all instructions, wrong
installation may result in serious injury!
Ubatt
fmot
Imax
Imot
__________
__________
__________
__________
_________
Imp/s
Umot
A
A
V
V
___
_
______
A
=
=
=
=
_________
%
00
A24 V =
B
230 V ~
Lι
Lιι
N
PE
Prüfkoffer / Test Kit
24 V = / 230 V~
OFF
A B
ON
24 V = 230 V ~
Spannung
voltage
Taster
push button
Schalter
switch
PreParing assembly
FVUx
03

17
Assembly Instruction
FVU
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
Tools required
•
Marker,
•
Grains,
•
Hammer,
•
Screwdriver (slotted-head, cross or Torx)
size by site conditions,
•
Hexagonal wrench size 3 / 4 / 5 / 6,
•
Torque wrench,
•
Power drill,
•
Threadlock adhesive,
•
possibly a tool for blind rivet nuts (size 6).
InstallatIon stEp 2: instaLLation prereQUisite anD instaLLation preparation
The following conditions must be fullled for the instal-
lation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window prole; the
prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
•
Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
a= Distance of action point to hinges
F= Drive force
s= Stroke
weight) [kg] [m] [m] [mm] frame
share
glass-
density
G (Casement = FAB *FAH *Glass thickness * 2,5 *1,1
F[N] =
Facade Roof
F[N] =
5,4 *G[kg] *s[m] 5,4 *G[kg] *FAH [m]
a[m] a[m]
Wood windows
Wood screws:
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type
steel, stainless steel,
aluminum windows
Self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
plastic windows
Screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
round head with cross, external hex head,
Torx
Recommendation:
if possible, screw
through two cavity
webs
PreParing assembly
03
Accessories: Locking drive
Assembly and
Commissioning Instructions
1x Coupling adapter
(locking plate)
including screws
• Depending on the version,
one of the options shown
is available in the delivery
program.
2x Cover caps
2x Adhesive dots for
unlocking
mechanism
1x Warning sign sticker
„Risk of entrapment“
FVUB
FVUB
FVUE
FVUE
FVUI
FVUI
FVUR
FVUR

18
Assembly Instruction
FVU
InstallatIon stEp 3: on-site assemBLy at coUpLing aDapter / Locking pLate
Mount the separately supplied coupling adapter
(locking plate) - according to on-site conditions:
Use the countersunk screws to x the coupling
adapter (locking plate) on the locking drive FVUx.
Firmly tighten with countersunk screws (4 Nm).
Application examples see chapter:
„instaLLation step 7 - hoLe LayoUts“.
note
PreParing assembly
FVUx
On-site assembly of the coupling adapter (locking plate)
FVUI FVUR
FVUB FVUE
1
1
1
1
2
2
22
4 Nm
4 Nm
4 Nm4 Nm
04

19
Assembly Instruction
FVU
PreParing assembly
Mounting possibilities of the coupling adapter (locking plate)
Coupling adapter / Locking plate is supplied separately (optional installation possible)
Mounting example
"Version - 1"
Mounting example
"Version - 1"
Mounting example
"Version - 1"
Mounting example
"Version - 2"
Mounting example
"Version - 2"
Mounting example
"Version - 2"
Mounting example
"FVUB R"
Mounting example
"FVUB L"
Part.-No.
515910
Part.-No.
515920
Part.-No.
515930
Part.-No.
515915
Part.-No.
515910
Part.-No.
515920
Part.-No.
515940
Part.-No.
515915
Retracting direction
of the locking pin
Reference edge
(casement edge)
Reference edge
(casement edge)
Retracting direction
of the locking pin
Reference edge
(casement edge)
Reference edge
(casement edge)
Reference edge
(casement edge)
Reference edge
(casement edge)
04
FVUI
FVUR
FVUB
FVUE
FVUI
FVUR
FVUB
FVUE

20
Assembly Instruction
FVU
Change running direction
Factory settings Running direction has changed (re-learned)
Change of the run direction
InstallatIon stEp 4: change oF the rUn Direction
PreParing assembly
FVUx
387,5
s = 18 ±1
(303)
415
66,5
63
387,5
s = 18 ±1
(303)
415
66,5
63
Change running direction Change running direction
Push button
internally
Push button
internally
Push button
internally
OPEN position (unlock)
(factory settings)
CLOSE position (locked)
(re-learned)
CLOSE position (locked) OPEN position (unlock)
(re-learned)
The push button in the locking drive FVUx is used to
change the run direction.
Make the connection for the control voltage at the
not yet mounted locking drive FVUx (see chapter:
„ElEctric connEction“).
To change the running direction, switch on the supply
voltage in CLOSE direction.
Using a wire (max. Ø 1mm) and press care-
fully the internally push button within the drilling
(for about one second).
Now the locking drive FVUx automatically moves to the
changed CLOSE position.
1 1
63
wire max. ø1 mm
ca. 5 mm immersion depth
1
FVUx
04
This manual suits for next models
10
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