Aumuller KS 15 800 S12 Training manual

according to Machinery Directive 2006/42/EC (annex VI)
KS 15 S12 24V DC - CHAIN DRIVE FOR WINDOWS
Assembly and Commissioning
Instructions

2
Assembly Instruction
KS 15 S12 24V DC
CONTENTS
08
07
06
05
04
03
02
01
INSTALLATION STEP 7: Cable routing
INSTALLATION STEP 8: Electric Connection
INSTALLATION STEP 9: Soft run mode
INSTALLATION STEP 10: Supply lines of the Control Unit to the drives
INSTALLATION STEP 11: Safety check and Test run
Troubleshooting, Service and Repair
Maintenance and Modication
Removal and Disposal
Liability
Warranty and After-Sales Service
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
Safety Instructions
Data sheet KS 15 S12 24V
Explanations on the product label
Areas of application and casement sizes
INSTALLATION STEP 1: Inspection before the installation
INSTALLATION STEP 2: Installation prerequisite and Installation preparation
INSTALLATION STEP 3: Frame brackets and casement brackets (Application examples)
INSTALLATION STEP 4: Hole layout for frame bracket and casement bracket
INSTALLATION STEP 5: Assembly frame bracket
INSTALLATION STEP 6: Assembly casement brackets and the drive
3 - 8
9 - 10
11
12 - 13
14 - 16
17 - 19
20 - 23
24

3
Assembly Instruction
KS 15 S12 24V DC
PRELIMINARY REMARK
Once the assembly and commissioning
has been completed, the installer of a
machine „power-operated window and door“ shall hand
these instructions over to the end-user. The end-user shall
store these instructions in a safe place for further reference
and use, if required.
!
WARNING
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
SL snow load
opening direction
ABBREVIATIONS
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead
to damage to property.
WARNING AND SAFETY SYMBOLS IN THESE IN-
STRUCTIONS:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operati-
on (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or
windows.
!
WARNING
!
DANGER
!
CAUTION
NOTE
!
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(NRA / SHEV) (natural smoke exhaust system / smoke and
heat exhaust system) and natural ventilation via windows,
who are knowledgeable of operating modes as well as the
remaining risks of the system.
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking experience and / or
knowledge, unless they are supervised by a person who is
responsible for the safety or were instructed by him on the
usage of this equipment. Children should be supervised to
ensure that they are not playing with this device.
Cleaning and operator’s maintenance may not be per-
formed by children without supervision.
TARGET GROUP
!
WARNING
RA
FL
FAB
FA H
BD
HSK
NSK
NSK
RAB
RAH
01

4
Assembly Instruction
KS 15 S12 24V DC
01
PRELIMINARY REMARK
By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
Pay attention to possible hazards on
tilting or rotating windows, whose
secondary closing edges are located
at less than 2,5 m installation height
above the oor, under consideration of
the Control Unit and usage!
NOTE
!
WARNING
INTENDED USE
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade and roof areas.
The main task of this product, in combination with
a window and a suitable external control unit, is to
evacuate hot smoke and combustion gases in case
of re, to safe human lives and protect material
assets. Furthermore, with the electromotive operated
window and a suitable external control unit, the natural
ventilation of the building can be ensured.
Intended use according
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit
(e.g. from AUMÜLLER) released for its proper use at a
power-operated window for the following use:
• Application for natural ventilation

with an installation height of the drive and
the bottom side of sash of at least 2,5 m above
the oor, or

with an opening width at the HSK of the driven
part of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
• Application as NSHEV (natural smoke and heat
exhaust ventilator(s) for ventilation without dual
purpose for ventilation in accordance with EN12101-2.
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machinery
Directive 2006 / 42 / EG for the usage of the power-
operated window for natural ventilation is absolutely
necessary under the following conditions:
• the installation height of the drive and lower edge
of casement < 2,5 m above the oor
and one of the following conditions:
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
the protective measures in accordance with EN 60335-2-
103/2016-05.
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct inuence on the usage of our drives. Therefore,
as a precaution, we point out the following:
• The constructor or his agent (architect, specialist
planner) are obligated to evaluate the
hazards to persons, outgoing from the usage,
installation position, opening parameters and from the
external Control Unit of the power operated window,
already in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer of the machine
“power-operated window” must implement the
planned protective measures at the installation site
or, if not yet established, determine them by it´s
own responsibility and detect or minimize possible
remaining risks.

5
Assembly Instruction
KS 15 S12 24V DC
01
PRELIMINARY REMARK
The casement measurements supplied
are only for orientation purposes.
It is imperative that the force-path
diagram of the drives are observed.
NOTE
Casement data
Facade: bottom-hung window / top-hung win-
dow / side hung window
Roof: roof window / sky light
Opening direction: inward opening / outward opening
Prole material: aluminum, steel, plastic or wood.
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• additional loads: snow load / wind load
(suction / pressure),
• casement size (FAB x FAH),
• side ratio FAB / FAH,
• installation / inclination angle,
• required opening area (geometric / aerodynamic),
• crosswind inuences,
• driving force and stroke,
• mounting site at the window frame and casement
frame.
Hazard analysis according to DIN EN 60335-2-103
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
or
pressure mats
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
Keep people away during closing!
Declaration of Conformity
power operated window
+ CE label
!
CAUTION
Protection devices
!
CAUTION
Use of the drive
NSHEV according to
EN12101-2 without
dual purpose for ventilation
NSHEV according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
Yes
Yes
No
No
No
risc assessment
required
Observe danger at NSK
< 2,5 m above oor!
!
CAUTION
Keep people away during closing!
!
CAUTION
Environment with children /
vulnerable people
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
Risk analysis according to the
Machinery Directive required
Casement data
Facade: bottom-hung window,
top-hung window.
Roof: roof window / sky light.
Opening direction: outward opening.
Prole material: aluminum, steel, plastic or wood.

6
Assembly Instruction
KS 15 S12 24V DC
01
SAFETY INSTRUCTIONS
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
NOTE
NOTE
!
WARNING
!
WARNING
!
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
Mounting material
The required mounting material must to t with the drive
and occurring load and, if necessary, supplemented.
Installation
These instructions address expert and safety-conscious
electricians and / or qualied personnel knowledgeable in
electrical and mechanical drive installation.
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
All specications for installation must be checked indepen-
dently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
machine plate) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and opera-
tion! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
SAFETY INSTRUCTIONS
It is important to follow these instruc-
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
sufcient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations! Do not allow children to play
with this drive or its regulating and / or
control units, including the remote
control!
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Before installing the drive, check whether
the casement is in good mechanical con-
dition, the weight in balance and whether
it opens and closes easily!
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!

7
Assembly Instruction
KS 15 S12 24V DC
01
SAFETY INSTRUCTIONS
!
WARNING
!
WARNING
Crush and shear points
To avoid injuries, crushing and shear points between
casement and frame must be secured against entrapment
up to an installation height of 2,5 meters above the
oor with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through cont-
act or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking.The opening
width of the safety scissors must be bigger than the drive
stroke.
Routing cables and electrical connection
Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensorsat operating voltages and connections contrary
to the specications of the manufacturer.
All relevant instructions shall be observed for the in-
stallation, specically:
• VDE 0100 Setting up high-voltage systems up to 1000 V
• VDE 0815 Wiring cables
• Specimen Guideline on Conduits German designation
(MLAR).
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be
ensured for maintenance work.
Damaged mains supply lines of drives
with plug connectors may only be re-
placed by the manufacturer or qualied
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
The movable casement must be secured
against unintentional or independent
opening as well as falling down.
All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
24V DC drives may only be connected to
power supply sources that comply with SELV
specications.
Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window
proles must be protected by insulating
tubes with a sufcient temperature resistance.
Through holes shall be equipped with cable
sleeves!
safety scissors
In the case of tandem / multiple opera-
tion of drives connected in series, the
cross-section of the connection cable
must be checked autonomously, depen-
ding on the total current consumption of
the drive system.
NOTE

8
Assembly Instruction
KS 15 S12 24V DC
01
SAFETY INSTRUCTIONS
NOTE
NOTE
Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is clo-
sing!
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
!
CAUTION
!
CAUTION
!
CAUTION
During cleaning, maintenance work and while
exchanging parts the drive must be comple-
tely disconnected from the power supply and
secured against unintentional reactivation.
During cleaning and maintenance works and while
exchanging parts, all poles of the drive must be dis-
connected from the power supplyand and secured
against unintentional reactivation.
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original replacement parts of the manufacturer shall be
used for mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or
to vibrations, moisture, aggressive vapors or other harmful
environments, unless the manufacturer released it for one
or more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +60°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
Observe temperature range during
installation!
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.
In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG
issued.
!
WARNING
Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!
Commissioning, operation and maintenance
After the installation and after each modication in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be introduced to all important opera-
ting steps. If necessary, he must be advised of all remaining
risks / dangers.
The end-user shall be specically instructed that no
additional forces, except pushing and pulling forces in the
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive.

9
Assembly Instruction
KS 15 S12 24V DC
DATA SHEET
DATA SHEET KS15 S12 24V
Application: natural ventilation, SHEV, ferralux®-NSHEV
Symmetrical chain output
Internal Intelligent Control Electronics S12
Feedback limit position „CLOSE“ (max. 24V, 500 mA)
Integrated plug solution
Options
Programmable special functions
Programmable feedback limit position „OPEN“ (max. 24V, 500 mA)
M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with locking drives (S3 / S12)
TECHNICAL DATA
UNRated voltage 24V DC (19 V ... 28 V)
INRated current 3,75 A
IACut-off current 5 A
PNRated power 90 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 20
Ambient temperature range -5 °C ... +60 °C
FZPulling force max. • 300N to 1.500N freely adjustable
• preset 1500N, soft run 300N
FAPushing force max. 1.500N, to 1.000 mm linear
FHPullout force 5.000 N (fastening depended)
Chain High-quality, robust and nickel-plated steel chain
Connecting cable non-halogen, 9 mm,
grey 3 x 1 mm², ~ 3 m
vSpeed • 6,0 mm/s to 17 mm/s, freely adjustable
• preset 17 mm/s
sStroke 250 – 1000 mm
LLength see order data
Feedback contact limit position „CLOSE“ (max. 24V, 500 mA)
Sound pressure level 70 dB (A)
S
L
1/2 L
120
60
1/2 L
No electrical
connection possible
Connection
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
Drives
800 800 KS15 800 S12 24V E6/C-0 1 525380
1000 920 KS15 1000 S12 24V E6/C-0 1 525400
Set: Frame bracket and casement bracket (kit)
Set: Frame bracket unit KS15 Schüco AWS 57 RO K153: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524080
Set: Frame bracket unit KS15 Raico FRAME+100/120 RI K154: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524085
02

10
Assembly Instruction
KS 15 S12 24V DC
DATA SHEET
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Lump sum for coating 516030
Specify at order stage:
1 – 20 516004
21 – 50 516004
51 – 100 516004
from 101 516004
Plug solution:
AUMÜLLER-Click plug solution - 5 m – non-halogen, grey – 5 x 1,0 mm²
Microprocessor programming S12
Electronic stroke reduction 24V S12 524190
Programming drives 24V / 230V S12 524180
OPTIONAL ACCESSORIES PU / pcs. Part.-No.
M-COM Conguration module for synchronised multi-drive systems 1 524177
i
-5°C
+60°C
02

11
Assembly Instruction
KS 15 S12 24V DC
PREPARING ASSEMBLY
Roof window
FAB min. = L + 100 mm
FAB >1,80 meter = 2 drives
total weight casement including snow load
KS 15 800 mm stroke ≤ max. 220 kg
KS 15 1000 mm stroke ≤ max. 220 kg
Areas of application and casement sizes:
Top-hung casement and bottom-hung casement
outward opening
FAB min. = L + 100 mm
FAB >1,80 meter = 2 drives
Snow load on roof windows for SHEV-systems
Example calculation: Establish snow loading based on national
standards /directives
(in Germany according to EN 1991-3)
total weight = FG + snow load
total weight = (100 kg + 100 kg snow load) = 200 kg
Example:
snow load = 100 kg
(Casement area x
Typical snow load)
Example: FG = 100 kg
AREAS OF APPLICATION AND CASEMENT SIZES
top-hung casementtop-hung casement bottom-hung casementbottom-hung casement 03
To increase the prole statics, equip the window
with additional stiffening elements.

12
Assembly Instruction
KS 15 S12 24V DC
04
PREPARING ASSEMBLY
INSTALLATION STEP 1: INSPECTION BEFORE THE INSTALLATION
It is imperative that the sufciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
!
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame prole. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window prole.
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the position encoder.
Inspection of the intended use
The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
• do not connect 24 V DC drives to a 230 V AC mains
voltage,
• observe synchronous run and sequence control by drives
with multiple interconnection,
• use drives only indoors,
• avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
• the support surface and the prole static for the load
transmission is sufcient,
• a support construction for the secure fastening of the
drives is required,
• cold bridges (thermal separation) are avoidable at
action points,
• there is sufcient space for the swivel movement of the
drive.
If not, counter measures must be taken!
!
CAUTION
!
WARNING
Important instructions for a safe instal-
lation. Observe all instructions, wrong
installation may result in serious injury!

13
Assembly Instruction
KS 15 S12 24V DC
Accessories: chain drive KS 15
Assembly and
Commissioning Instructions
1x german
1x english
1x Warning sign sticker
„Risk of entrapment“
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
a
a
a
G
G
s
s
s
FAH
G
F
FF
FAH
FAH
Tools required
• Marker,
• Grains,
• Hammer,
• Screwdriver (slotted-head, cross or Torx)
size by site conditions,
• Hexagonal wrench size 3 / 4 / 5 / 6,
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts (size 6).
INSTALLATION STEP 2: INSTALLATION PREREQUISITE AND INSTALLATION PREPARATION
The following conditions must be fullled for the instal-
lation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window prole; the
prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
• Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
a= Distance of action point to hinges
F= Drive force
s= Stroke
weight) [kg] [m] [m] [mm] frame
share
glass-
density
G (Casement = FAB *FAH *Glass thickness * 2,5 *1,1
F[N] =
Facade Roof
F[N] =
5,4 *G[kg] *s[m] 5,4 *G[kg] *FAH [m]
a[m] a[m]
Wood windows
Wood screws:
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type
steel, stainless steel,
aluminum windows
Self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
plastic windows
Screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
round head with cross, external hex head,
Torx
Recommendation:
if possible, screw
through two cavity
webs
ASSEMBLY-VORBEREITUNGEN
04

14
Assembly Instruction
KS 15 S12 24V DC
INSTALLATION STEP 3: FRAME BRACKETS AND CASEMENT BRACKET (SET: SCHÜCO + RAICO)
Screws - for mounting on the window -
are to be provided by the customer!
Frame brackets (different frame brackets for Schüco and Raico)
Frame bracket (Set: Schüco) Frame bracket (Set: Raico)
Casement bracket (the same casement bracket for Schüco and Raico)
10
145
80
10
7,5 11,5
22 35
Ø5,5
25
55 6,5
16
10
49
26
11,5
50
79
Ø6,5x10,5
Casement bracket F54
1x Baseplate
2x Bearing block
4x Screw M5x30
1x Chain-adapter
1x Cylinder head screw M5x30
Frame bracket K153 (for Schüco)
1x Frame bracket - part left
1x Frame bracket - part right
Frame bracket K154 (for Raico)
1x Frame bracket - part left
1x Frame bracket - part right
1x Mounting block
9
8
NOTE
for screws M6
3
25
55
6,5
16
10
56
32,512
70
110
36,5 17
86
Ø6,5x14,5 Ø5,5
Ø8 (2x)
10
7,5
Ø6,5x11,5
8
9
for screws M6 11
10
14
20
18,5
15 15
115
80
Ø10 (t=6)
Ø5,5 
11
11
7
6
5 4
4
3
10
11
for screws M5 11
Symbol: center
casement bracket
The assembly of the
casement bracket F54
takes place gradually,
during the drive assembly.
FRAME BRACKETS AND CASEMENT BRACKET (SET)
0605

15
Assembly Instruction
KS 15 S12 24V DC
Outward opening roof window - frame mounting - Schüco AWS 57RO
A
Outward opening roof window - frame mounting -
Raico FRAME+100/120RI
Top-hung outward opening - frame mounting
(Mounting universal for facade)
30
60
56
6
10 80110
B
~ 132 ~ 60
49 ~ 61
80 110
6056
K154
K154
To increase the prole statics,
equip the window with additi-
onal stiffening elements.
KS 15
F 54
K153
reference edge
on-site roof
connection
F 54
on-site facades
connection
To increase the prole statics, equip the window
with additional stiffening elements.
reference
edge
A
reference edge
F54
K154
APPLICATION EXAMPLES
APPLICATION EXAMPLES
05

16
Assembly Instruction
KS 15 S12 24V DC
HOLE LAYOUT FOR FRAME BRACKETS AND CASEMENT BRACKETS
Roof window outward opening - hole layout - frame mounting
Roof window outward opening - hole layout - frame mounting
See:
INSTALLATION STEP 5 - 7
A
INSTALLATION STEP 4: HOLE LAYOUT FOR FRAME BRACKETS AND CASEMENT BRACKETS
0605
723 (800 Hub) / 843 (1000 Hub)
321,5 ( 800 Hub)
381,5 (1000 Hub)
1/2 FAB 1/2 FAB
800 (800 Hub) / 920 (1000 Hub)
25
25
80
321,5 ( 800 Hub)
381,5 (1000 Hub)
22
50 min. 17,5
723 (800 Hub) / 843 (1000 Hub)
321,5 ( 800 Hub)
381,5 (1000 Hub)
1/2 FAB1/2 FAB
800 (800 Hub) / 920 (1000 Hub)
2525
80
321,5 ( 800 Hub)
381,5 (1000 Hub)
22
min.
85
41,5
min. 17,5
26
KS 15
KS 15
F54
KXXX
KXXX
F54
To increase the prole statics, equip the window
with additional stiffening elements.
To increase the prole statics, equip the window
with additional stiffening elements.
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
( 800 stroke)
( 800 stroke)
( 800 stroke)
(1000 stroke)
(1000 stroke)
(1000 stroke)
(1000 stroke)

17
Assembly Instruction
KS 15 S12 24V DC
ASSEMBLY
Determine fastenings for frame brackets Kxxx .
Produce drill holes with appropriate cross-section.
INSTALLATION STEP 5: ASSEMBLY FRAME BRACKET
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Mout the frame brackets Kxxx - with on-site screwn
(M6) - to the frame.
Make sure it is parallel to casement edge.
Secure fasteners against loosening;
i. e. by applying removable thread-locking compound
such as “Loctite”.
Hole layout - frame bracket Kxxx 
25 10416
6,5
10,5
2611,5 4930
NOTE Screws - for mounting on the window - are to
be provided by the customer!
Screws and rivet nuts
provided on-site
25723
843
1/2 L 1/2 L
25
NOTE
For further mounting dimensions, please refer
to the hole layouts „INSTALLATION STEP 3 AND 4“
or project-specic documents and drawings.
06
KXXX
KXXX
KXXX
KXXX
M6
Example:
Schüco
RA
RA
FL
FL
(bei Hub 800)
(bei Hub 1000)
K153
KS 15
11
1
( 800 stroke)
(1000 stroke)

18
Assembly Instruction
KS 15 S12 24V DC
INSTALLATION STEP 6: ASSEMBLY CASEMENT BRACKETS AND THE DRIVE
Make sure it is parallel to casement edge.
Center of the casement bracket F54 and
center of the drive KS 15 must be in line.
Hole layout
Baseplate of casement brackets F54 
Determine fastenings for casement brackets F54 .
Produce drill holes with appropriate cross-section.
NOTE
NOTE
For further mounting dimensions, please refer
to the hole layouts „INSTALLATION STEP 3 AND 4“
or project-specic documents and drawings.
Fit the baseplate
of the casement bracket F54 
at casement.
ASSEMBLY
Note from the chain the rigid-backed stiff-
ness and from the chain-adapter
the
waistband side of the casement bracket
F54 !
At the position of the rst bearing block 
the waistband of the chain-adapter
has
to be considered.
This waisband serves as a stop when moun-
ting the chain-adapter .
Connect control voltage of the drive KS 15 (e.g. using a
tester).
Move out the chain of drive KS 15 approx. 100 to
150 mm.
Insert the chain-adapter
of the casement bracket
F54 into the rst chain-part of the drive KS 15.
Secure the chain with screw M5x25 .
NOTE
For multi-drive operation actuate all drives
KS 15 together.
(see chapter: ELECTRIC CONNECTION)
Mount the rst bearing block
of the casement
bracket F54 on the baseplate - with screws .
waistband of
chain-adapter 
serves as a stop
rigid-backed side
of chain
waistband of
chain-adapter 
rigid-backed side of chain
KS 15
6
7
F54
KXXX 1
3
4
5
1/2 L
1/2 L
10
145
80
10
7,5 11,5
22 35
Ø5,5
Screws - for mounting on the window - are to
be provided by the customer!
1
0706
KXXX
KXXX
1
1
3
Symbol: center
casement bracket

19
Assembly Instruction
KS 15 S12 24V DC
ASSEMBLY
The drive KS 15 - including connection cable -
should freely swivel between the frame
brackets Kxxx .
Insert the two mounting bolts
of the drive KS 15
in the frame brackets Kxxx .
Turn the two mounting bolts of the drive KS 15 by
90°.
Tighten the pin screw - of the mounting bolts -
(max. 4 Nm).
Insert the mounting bolts in the frame brackets
Note the cable routing!
(see chapter: CABLE ROUTING)
Note the softlauf modus!
(see chapter: SOFT RUN MODE)
Check swiveling area! (see chapter:
SAFETY CHECK AND TEST RUN).
Insert the chain-adapter in the rst bearing block .
Mount the second bearing block on the base plate
- with screws .
Retract the chain of the drive KS 15 so far, that the two
mounting bolts
are at the same height as the
casement brackets Kxxx .
KS 15
KXXX 1
RARA
8
KS 15
1
1
1
8
KXXX
KXXX
RA
8
9
KS 15
KS 15
7
54
3
4KS 15
F54
max. 4 N/m
F54
6
4
3
KS 15
F54
8
06
DIP-Schalter1:Verriegelungs-Hub
17
1mmwirdeingestellt
DIP-Schalter2:EinstellungderLauf-Richtung
DIP-Schalter1:Verriegelungs-Hub
36
2mmwirdeingestellt
DIP-Schalter2:EinstellungderLauf-Richtung
DIP-Schalter1:Verriegelungs-Hub
17
1mmwirdeingestellt
DIP-Schalter2:EinstellungderLauf-Richtung

20
Assembly Instruction
KS 15 S12 24V DC
Cable in the window frame Cable in glued cable duct
Drill hole for cable Ø 9 in the window frame
(cable bushing protects against damage to cable).
Glued cable duct
(in addition secured with countersunk screws against
breaking away).
Connection cable routing on the window frame:
• The drive and its connection cable are swivelling.
As a consequence, foresee cable routing with a loop.
• Cable must be protected against damage (shearing-off, kinking, splitting) -
i.e. by using cable protection hose or cable bushings.
Upon removal of the glazing bead is the
danger that the glass may fall.
INSTALLATION STEP 7: CABLE ROUTING
CABLE ROUTING
0707
KS 15 KS 15RA RAAK AKCable duct