Aumuller LKS S2 24V DC Training manual

according to Machinery Directive 2006/42/EC (annex VI)
LKS - S2 24V DC - RaCk anD Pinion DRiVeS foR winDowS
Assembly and Commissioning
Instructions

2
LKS - S2 24V DC
08
07
06
05
04
03
02
01
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
Safety Instructions
Data sheet LKS S2
Areas of application and Casement sizes
Explanations on the product label
Opening angle at direct operation
InstallatIon step 1: Inspection before the installation
InstallatIon step 2: Installation prerequisite and Installation preparation
InstallatIon step 3: Frame brackets and Casement brackets and Accessories
Application examples
InstallatIon step 4a:Assembly drive with frame bracket K29
InstallatIon step 4b:Assembly drive with adjustable clamping B7 and frame bracket K82
InstallatIon step 4c:Assembly drive with adjustable clamping B7 and frame bracket K5
InstallatIon step 4d:Assembly drive with frame bracket K29 and frame bracket K21K
InstallatIon step 5: Possibility of adjustment for the casement pressure
InstallatIon step 6: Electric connection
InstallatIon step 7: Supply lines of the Control Unit to the drives
InstallatIon step 8: Safety check and Test run
Troubleshooting, Service and Repair
Maintenance and Modication
Removal and Disposal
Liability
Warranty and After-Sales Service
3 - 8
9
10 - 11
12 - 13
14 - 15
16 - 21
21 - 22
23 - 24
Contents

3
LKS - S2 24V DC
01
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
SL snow load
opening direction
abbReViationS
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead
to damage to property.
waRning anD Safety SymbolS in theSe in-
StRuCtionS:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device operati-
on (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or
windows.
!
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!
DangeR
!
Caution
note
!
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(SHEVS) (smoke and heat exhaust ventilation system) and
natural ventilation via windows, who are knowledgeable
of operating modes as well as the remaining risks of the
system.
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking experience and / or
knowledge, unless they are supervised by a person who is
responsible for the safety or were instructed on the usage
of this equipment. Children should be supervised to ensure
that they are not playing with this device.
Cleaning and operator’s maintenance may not be per-
formed by children without supervision.
taRget gRouP
!
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RA
FL
FAB
FAH
BD
HSK
NSK
NSK
RAB
RAH
Once the assembly and commissioning
has been completed, the installer of a
machine „power-operated window“ shall hand these ins-
tructions over to the end-user.
The end-user shall store these instructions in a safe place
over the whole lifecycle and use it for further reference, if
required.
!
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Preliminary remark

4
LKS - S2 24V DC
01
By attaching the drive to a movable
element of the window and connecting
it to a power supply a so-called
“power-operated window” is created
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
Pay attention to possible hazards on
tilting or rotating windows, whose
side closing edges (NSK) are located
at less than 2,5 m installation height
above the oor, under consideration of
the Control Unit and usage!
note
!
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intenDeD uSe
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade or roof areas.
The main task of this product, in combination with
a window and a suitable external control unit, is to
evacuate hot smoke and combustion gases in case
of re, to safe human lives and protect material
assets. Furthermore, with the electromotive operated
window and a suitable external control unit, the natural
ventilation of the building can be ensured.
Intended use
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit
(e.g. from
aUMÜlleR
) released for its proper use at a
power-operated window for the following use:
• Application for natural ventilation

with an installation height of the drive and
the bottom side of casement of at least 2,5 m above
the oor, or
 with an opening width at the HSK of the driven
part of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
• Application as NSHEV (natural smoke and heat
exhaust ventilator(s) in accordance with EN12101-2
without dual purpose for ventilation.
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machinery
Directive 2006 / 42 / EG for the usage of the power-
operated window for natural ventilation is absolutely
necessary under the following conditions:
• the installation height of the drive and lower edge
of casement < 2,5 m above the oor
and one of the following conditions:
• the opening width at the HSK is > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
the protective measures in accordance with EN 60335-2-
103/2016-05.
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct inuence on the usage of our drives. Therefore,
as a precaution, we point out the following:
• The constructor or his agent (architect, specialist
planner) are obligated to evaluate the
hazards to persons, outgoing from the usage,
installation position, opening parameters and from the
external Control Unit of the power operated window,
already in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer of the machine
“power-operated window” must implement the
planned protective measures at the installation site
or, if not yet established, determine them by it´s
own responsibility and detect or minimize possible
remaining risks.
Preliminary remark

5
LKS - S2 24V DC
01
Preliminary remark
The casement measurements supplied
are only for orientation purposes.
It is imperative that the force-path
diagram of the drives are observed.
note
Casement data
Facade: bottom-hung window / top-hung win-
dow / side hung window
Roof: roof window / sky light
Opening direction: inward opening / outward opening
Prole material: aluminum, steel, plastic or wood.
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• additional loads: snow load / wind load
(suction / pressure),
• casement size (FAB x FAH),
• side ratio FAB / FAH,
• installation / inclination angle,
• required opening area (geometric / aerodynamic),
• crosswind inuences,
• driving force and stroke,
• mounting space at the window frame and casement
frame.
Hazard analysis according to DIN EN 60335-2-103
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
or
pressure mats
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
Keep people away during closing!
Declaration of Conformity
power operated window
+ CE label
!
CaUtIon
Protection devices
!
CaUtIon
Use of the drive
NSHEV according to
EN12101-2 without
dual purpose for ventilation
NSHEV according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
Yes
Yes
No
No
No
risc assessment
required
Observe danger at NSK
< 2,5 m above oor!
!
CaUtIon
Keep people away during closing!
!
CaUtIon
Environment with children /
vulnerable people
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
Risk analysis according to the
Machinery Directive required
Casement data
Facade: bottom-hung window
top-hung window
Roof: roof window, sky light
Opening direction: outward opening
Prole material: aluminum, steel, plastic or wood.

6
LKS - S2 24V DC
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
note
note
!
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!
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!
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
Mounting material
The required mounting material must to t with the drive
and occurring load and, if necessary, supplemented.
Installation
These instructions address expert and safety-conscious
electricians and / or qualied personnel knowledgeable in
electrical and mechanical drive installation.
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
All specications for installation must be checked indepen-
dently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
product lable) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and opera-
tion! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
Safety inStRuCtionS
It is important to follow these instruc-
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
sufcient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations!
Do not allow children to play with
this drive or its electric controls, including
the remote control!
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Before installing the drive, check whether
the casement is in good mechanical con-
dition, the weight in balance and whether
it opens and closes easily!
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!
safety instruCtions
01

7
LKS - S2 24V DC
!
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!
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Crush and shear points
To avoid injuries, crushing and shear points between
casement and frame must be secured against entrapment
up to an installation height of 2,5 meters above the
oor with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through cont-
act or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking.The opening
width of the safety scissors must be bigger than the drive
stroke.
Routing cables and electrical connection
Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensors at operating voltages and connections contrary
to the specications of the manufacturer.
All relevant national instructions shall be observed for
the installation.
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be
ensured for maintenance work.
Damaged mains supply lines of drives
with plug connectors may only be re-
placed by the manufacturer or qualied
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
The movable casement must be secured
against unintentional or independent
opening as well as falling down.
All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
24V DC drives may only be connected to
power supply sources that comply with SELV
specications.
Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window
proles must be protected by insulating
tubes with a sufcient temperature resistance.
Through holes shall be equipped with cable
sleeves!
safety scissors
In the case of tandem / multiple opera-
tion of drives connected in series, the
cross-section of the connection cable
must be checked autonomously, depen-
ding on the total current consumption of
the drive system.
note
safety instruCtions
01

8
LKS - S2 24V DC
safety instruCtions
note
Ambient conditions
The product may not be subjected to impacts or falls, or
to vibrations, moisture, aggressive vapors or other harmful
environments, unless the manufacturer released it for one
or more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +60°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
Observe temperature range during
installation!
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.
In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG
issued.
Commissioning, operation and maintenance
After the installation and after each modication in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be instructed in all important opera-
ting steps. If necessary, he must be advised of all remaining
risks / dangers.
The end-user shall be specically instructed that no
additional forces, except pushing and pulling forces in the
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive.
note
Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is clo-
sing!
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
!
Caution
!
Caution
!
Caution
During cleaning, maintenance work and while
exchanging parts the drive must be comple-
tely disconnected from the power supply and
secured against unintentional reactivation.
During the proper assembly of drives with mounting
elements at a window, and the connection to an external
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements
shall be observed.
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original spare parts of the manufacturer shall be used for
mounting elements or expansions.
!
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Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!
01

9
LKS - S2 24V DC
Technical Data
UNRated voltage 24V DC (19 V ... 28 V)
INRated current 0,6 A
IACut-off current 0,8 A
PNRated power 15 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min. / OFF: 7 min.)
Protection rating IP 54
Ambient temperature range -5 °C ... +60 °C
FZPulling force max. 550 N
FAPushing force max.
FHPullout force 3.000 N (fastening depended)
Rack stainless steel
Connecting cable non-halogen, grey 2 x 0,75 mm², ~ 1 m
vSpeed 6,0 mm/s 6,0 mm/s
sStroke 100 – 1.000 mm
LLength s + 163 mm (see order data)
Sound pressure level 70 dB (A)
Application: natural ventilation and smoke and heat exhausting systems (SHEV)
as single-drive
Internal load dependend cut-off switch S2
Options:
Drillings for front suspension
Monitored motion run of 2 drives up to s = 300 mm via USKM
Order data
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
100 263 LKS 100 S2 24V E6/C-0 1 513100.N
200 363 LKS 200 S2 24V E6/C-0 1 513200.N
300 463 LKS 300 S2 24V E6/C-0 1 513300.N
400 563 LKS 400 S2 24V E6/C-0 1 513400.N
500 663 LKS 500 S2 24V E6/C-0 1 513500.N
600 763 LKS 600 S2 24V E6/C-0 1 513600.N
750 913 LKS 750 S2 24V E6/C-0 1 513800.N
1000 1163 LKS 1000 S2 24V E6/C-0 1 513805.N
Data Sheet LKS S2 24V
200
0
600
400
300
500
400300 500
550
200100
s
(mm)
F
(N)
600 750 1000
Pull
Zug
/
/
Push
Schub
Data sheet
02
s
L
= s + 163 mm
45,5
16,5
30
40
83,5
156 28±7
Ø6
Ø6
83,5
113,5

10
LKS - S2 24V DC
i
-5°C
+60°C
aPPliCation aReaS anD CaSement SizeS
Snow load on roof windows
Example calculation: Establish snow loading based on national
standards /directives (EN 1991-3)
total weight = FG + snow load
total weight = (40 kg + 60 kg snow load) = 100 kg
Example:
snow load = 60 kg
(Casement area x
Typical snow
load) Example: FG = 40 kg
Top-hung casement and bottom-hung casement
outward opening Roof window
Total weight casement including snow load: max. 100 kg
PreParing assembly
Sky light
Total weight casement including snow load: max. 100 kg
note
exPlanationS on the PRoDuCt label
The product label provides information on the most import-
ant caracteristics, such as:
• manufacturer‘s address
• article reference number and name
• technical caracteristics
• date of manufacturing with rmware version
• serial number
• certications
Never install and operate damaged
products.
In the event of any complaints, please indicate the
product serial number (SN) (see product label).
serial number
symbols see
„Technical data“ article reference
number
certicationsProduct designation
Exemplary representation
date of manufacturing
with rmware version
03
Top-hung casement Bottom-hung casement Top-hung casement Bottom-hung casement
(Casement size max. 4 m - depending on the system)
FAH max. = 2500 mm
= 1200 mm / Solo
= 2500 mm / Tandem
= 2500 mmFAB max. FAH max.= 2500 mm= 1200 mm / Solo
= 2500 mm / Tandem
= 1200 mm / Solo
= 2500 mm / Tandem
FAH max.FAB max.
FAB max.

11
LKS - S2 24V DC
Planning the opening angle for direct operation
This diagram is a general guide to help establish the most appropriate drive stroke for the opening
width required. The specice installation conditions are to be observed.
The opening angle for direct operating drives on the main closing edge (HSK) depends on:
• distance: in between hinges (BD) and activation point of drive
• stroke or opening width at the activation point of drive
• casement height
0
10
20
30
40
50
60
70
80
90
400600800100012001400160018002000220024002600
Abstand: Antrieb - Band
Öffnungswinkel [°]
2
1
3
4
5
6
7
8
9
10
1Hublänge 100 mm
2Hublänge 200 mm
3Hublänge 300 mm
4Hublänge 400 mm
5Hublänge 500 mm
6Hublänge 600 mm
7Hublänge 700 mm
8Hublänge 800 mm
9Hublänge 900 mm
10
Hublänge 1000 mm
oPening angle at DiReCt oPeRation (outwaRD oPening winDow)
[a]
Application at the following activation
Activation on HSK - frame bracket on frame Activation on HSK - frame bracket on the transom
PreParing assembly
03
3630
B7
F10.6
K82 LKS
Hinge "BD"
Drive "A"
F10.6 B7 LKS
stroke1 100 mm
stroke2 200 mm
stroke3 300 mm
stroke4 400 mm
stroke5 500 mm
stroke6 600 mm
stroke7 700 mm
stroke8 800 mm
stroke9 900 mm
stroke10 1000 mm
opening angle
Distance: drive - hinge [a]
on-site
K5

12
LKS - S2 24V DC
PreParing assembly
InstallatIon step 1: inSPeCtion befoRe the inStallation
Test kit for drives
Order number:
Application:
Supply voltage:
Drive types:
Drive current:
Display:
Ambient temperature:
Plastic housing:
Weight:
Feature / equipment:
533981
Test kit to check running direction and
communication of drives 24V DC or
230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge
-5 °C ... + 40 °C
250 x 220 x 210 mm
approx. 3,6 kg
Control elements: 2 switches + 1 button
note
We recommend the use of our test kit for
the inspection of drives with the rated
voltage 24V= / 230V~ (see table below).
Damaged products may not be operated
under any circumstance.
It is imperative that the sufciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
!
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame prole. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window prole.
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the integrated position encoder.
Inspection of the intended use
The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
• do not connect 24 V DC drives to a 230 V AC mains
voltage,
• observe synchronous run and sequence control by drives
with multiple interconnection (if existing),
• use drives only indoors,
• avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
• the support surface and the prole static for the load
transmission is sufcient,
• a support construction for the secure fastening of the
drives is required,
• cold bridges (thermal separation) are avoidable at
action points,
• there is sufcient space for the swivel movement of the
drive.
If not, counter measures must be taken!
!
Caution
!
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Important instructions for a safe instal-
lation. Observe all instructions, wrong
installation may result in serious injury!
Ubatt
fmot
Imax
Imot
__________
__________
__________
__________
_________
Imp/s
Umot
A
A
V
V
___ _ ______
A
=
=
=
=
_________
%
00
A24 V =
B
230 V ~
Lι
Lιι
N
PE
Prüfkoffer / Test Kit
24 V = / 230 V~
OFF
A B
ON
24 V = 230 V ~
Spannung
voltage
Taster
push button
Schalter
switch
0404

13
LKS - S2 24V DC
Tools required
• Marker,
• Grains,
• Hammer,
• Screwdriver (slotted-head, cross or Torx)
size by site conditions,
• Hexagonal wrench size 3 / 4 / 5 / 6,
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts (size 6).
InstallatIon step 2: inStallation PReReQuiSite anD inStallation PRePaRation
The following conditions must be fullled for the instal-
lation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window prole; the
prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
• Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
a= Distance of action point to hinges
F= Drive force
s= Stroke
weight) [kg] [m] [m] [mm] frame
share
glass-
density
G (Casement = FAB *FAH *Glass thickness * 2,5 *1,1
F[N] =
Facade Roof
F[N] =
5,4 *G[kg] *s[m] 5,4 *G[kg] *FAH [m]
a[m] a[m]
Wood windows
Wood screws:
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type
steel, stainless steel,
aluminum windows
Self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
plastic windows
Screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
round head with cross, external hex head,
Torx
Recommendation:
if possible, screw
through two cavity
webs
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
a
a
a
G
G
s
s
s
FAH
G
F
F
F
FAH
FAH
a
a
a
G
G
s
s
s
FAH
G
F
FF
FAH
FAH
a
a
a
G
G
s
s
s
FAH
G
F
F
F
FAH
FAH
PreParing assembly
04
Positioning of the drives at the HSK
One drive Two drive - stroke max. 300 mm
HSK
1/2 FAB 1/2 FAB
1/2 FAB 1/4 FAB1/4 FAB
Tools required
• Marker,
• Grains,
• Hammer,
• Screwdriver (slotted-head, cross or Torx)
size by site conditions,
• Hexagonal wrench size 4 / 5
• Fork wrench for SW 13, SW 14
• Torque wrench,
• Power drill,
• Threadlock adhesive,
• possibly a tool for blind rivet nuts (size 6).
Accessories: LKS
Assembly Instructions
Warning sign sticker
„Risk of entrapment“
LKS- S2 24V DC
2
LKS- S2 24V DC
1LKS- S2 24V DC 4LKS- S2 24V DC 6
LKS- S2 24V DC
3LKS- S2 24V DC 5
~60
30
43,5
~73
LKS Part.-No. L (mm)
LKS 100S2 24V DC 513100 263
LKS 200S2 24V DC 513200 363
LKS 300S2 24V DC 513300 463
LKS 400S2 24V DC 513400 563
LKS 500S2 24V DC 513500 663
LKS 600S2 24V DC 513600 763
LKS 750S2 24V DC 513800 913
LKS1000 S2 24V DC 513805 1163
F1 F10.6
K82 K5
B7 K21K
K29
HSK HSK
1
2
LKS
BN +
-
BU
-
+
+
+
-
-
Polarityreversal
OPEN
CLOSE
3
5
4
Video-Linkto the detailed assembly instructions
20
46
18
Ø6
60
27
Ø6,5
x2
40
70
1
5
Ø
12,5
40
50
Ø6,5
x4
50
30
40
Ø6,5
Ø12,5
x6
68
30
45
82
12,5
17,5
43,5 20
76
60
56
31
Ø12
max.10 Nm
15
70
50
40
60
1713
10
30
Ø6,5
x7
40
40
66
15
9
40
37
7
40
LKS
BN
BU
K29
K82
s
L
= s + 163 mm
45,5
16,5
30
40
83,5
156 28±7
Ø6
Ø6
83,5
113,5
F1 F10.6
LKS
LKS
1515
40
parallel
46
parallel
1/2
1/2
1/2
1/2
F1
K29
LKS
LKSLKS
1/2
1/2
parallel
K82
F10.6
M6
M6
LKS
B7
LKS
K82
B7
F10.6
F10.6
LKS
LKS
8
35
30
20
15
6
Ø6,5
6
Ø6
Notethe safety instructions!
Linksto safety instructions, assembly instructions,
andmanufacturer statements: Please scan in the QR
codeand follow the link to the AuMüLLer homepage.
Sicherheitshinweisebeachten!
Linkszu Sicherheitshinweise, Montage-Anweisungen
undHersteller-Erklärungen: Bitte QR-Code einlesen
undLink zur AuMüLLer-Homepage verfolgen.
Respectezles consignes de sécurité!
Liensvers les consignes de sécurité, instructions de
montageet les explications du fabricant: Veuillez
scannerle code QR et suivre le lien vers la page d’ac-
cueilde AuMüLLer.
请遵守安全说明！
关于装配说明的链接 和制造商声明
请读取 QR码并跟踪 AuMüLLer 主页的链接。
Соблюдайте правила техники
безопасности!
Сылки на инструкции по монтажу и
декларации производителя: Пожалуйста,
считайте QR-код и перейдите по ссылке на
главную страницу AuMüLLer.
Przestrzegaćwskazówek bezpieczeństwa!
Linkdo instrukcji montażu i uruchomienia:
Proszęzeskanować kod QR i otworzyć stronę
AuMüLLer.
Veiligheidsinstructiesin acht nemen!
Linksnaar veiligheidsinstructies, montage-instructies
enfabrikantenverklaringen: Gelieve QR-code in te
lezenen link naar de AuMüLLer-homepage te volgen.
eN
De
ru
Fr
PL
NL
CN
Assembly InstructIon
lKs (Rack and pinion drives)
accordingto Machinery Directive
2006/42/EG (annex VI)
Rackand PiniondRive foR windows
9000028511_V0.1_KW50/19
www.aumueller-gmbh.de
AUMÜLLERAUMATICGMBH
Gemeindewald11
86672Thierhaupten
Tel.[phone]
Fax[phone]
[email protected]
1/2 1/2
parallel
F1
K29
M6
20
16
parallel
15
40
B7
M8(no.4)
M8(SW13)
K82
F10.6
max.15 Nm
G1/8“/SW14
B7
max.10 Nm
M6(no.5)

14
LKS - S2 24V DC
Casement braCkets / frame braCkets / aCCessories
InstallatIon step 3: CaSement bRaCketS anD fRame bRaCketS anD aCCeSSoRieS
05
Dimensions and Drill holes
Casement bracket F1
Suspension with bore Ø 6 mm
Casement bracket F10.6
Suspension with bore Ø 6 mm
Frame bracket K82
for swivelling suspension
Frame bracket K5
for swivelling suspension
Adjustable clamping B7
Mounting with K5 or K82
Frame bracket K21K
For moving the mounting level
from the horizontal to the vertical position.
Frame bracket K29
for swivelling suspension
8
35
30
20
15
6
Ø6,5
6
Ø6
20
46
18
Ø6
60
27
Ø6,5
x2
40
70
1
5
Ø
12,5
40
50
Ø6,5
x4
50
30
40
Ø6,5
Ø12,5
x6
68
30
45
82
12,5
17,5
43,5 20
76
60
56
31
Ø12
10 Nm
max. 15
70
50
40
60
1713
10
30
Ø6,5
x7
40
40
66
15
9
40
37
7
40

15
LKS - S2 24V DC
aPPliCation examPles
Frame assembly at the HSK (Main closing edge) - Application examples
Roof window outwards opening
Frame assembly - HSK
Top-hung casement outwards opening
Frame assembly - HSK
View on aluminium window View on PVC window
Roof window outwards opening
Frame assembly - HSK
Roof window outwards opening
Frame assembly - HSK
View on aluminium window View on wood window
~60
30
43,5
max. 73
40 6
1713
3630
05
aPPliCation examPleS
F10.6
LKS
K21K
K5 B7
B7
F10.6
K82
LKS
F10.6
LKSK29
F1
K82
B7
LKS

16
LKS - S2 24V DC
assembly
1/2
1/2
parallel
60
F1
K29
20
15
40
Screw the casement bracket F1 onto the casement
(M6).
Screw the frame bracket K29 onto the window
frame (M6).
Make sure they are parallel to casement edge.
„Casement bracket“ center and „rack“ must
be in line.
Determine fastenings for casement bracket F1 and
frame bracket K29 .
Produce drill holes with appropriate cross-section (for
mounting dimensions see drill holes „InstallatIon stepe 3"
or project-specic documents and drawings).
note Screws - for mounting on the window - are to
be provided by the customer!
Frame bracket
K29
2x grub screws
M8
2x nuts M8
1/2
1/2
1/2
1/2
±7
InstallatIon step 4a:
On the window frame - main closing edge - outward openinge windows
Attach drive LKS to the casement bracket F1 .
Insert the associated bolt 6 of the casement
brackets F1 into the eyebolt of LKS .
Optionally adjust the pressure ball - of the casement
bracket F1 - with grub screw and the spring.
Adjust casement pressure - using of the nut M8 (SW13)
of the drive LKS (see „InstallatIon stepe 5").
Bolt - of the casement bracket F1 -
needs to slot in securely. The snap is audible.
!
Casement
bracket F1
1x bolt 6
1x pressure ball
1x grub screw
1x spring
F1 2
6 7
M6
3
2
reference
edge
on-site
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Secure fasteners against loosening;
e.g. by applying removable thread-locking compound
such as “Loctite”.
Place the pre-drilled holes of the drive LKS 
in the frame bracket K29 .
Connect the drive LKS and the frame bracket
K29 - with the associated grub screws M8 (no. 4) 
and nuts M8 (SW13) .
LKS
K29
K29 3
5 4
F1
2
1
F1
LKS
4
5
3
M8(no. 4)
M8(SW13)
M8(SW13)
2
8
aSSembly DRiVe with fRame bRaCket k29
06
1

17
LKS - S2 24V DC
Screw the casement bracket F10.6 onto the case-
ment (M6).
Screw the frame bracket K82 onto the window
frame (M6).
Make sure they are parallel to casement edge.
„Casement bracket“ center and „rack“ must
be in line.
Determine fastenings for casement bracket F10.6 
and for frame bracket K82 .
Produce drill holes with appropriate cross-section (for
mounting dimensions see drill holes „InstallatIon stepe 3"
or project-specic documents and drawings).
note Screws - for mounting on the window - are to
be provided by the customer!
Adjustable
clamping B7
2x cylinder head
screws M6 x 50
2x collar screws
M8
InstallatIon step 4b:
On the window frame - main closing edge - outward openinge windows
Untighten the cylinder head screws M6 of the
adjustable clamping B7 .
Slide the adjustable clamping B7 gently on the
drive body LKS by hand (do not force).
Screw the cylinder head screws M6 of the adjustable
clamping B7 and tighten to a maximum of 10 Nm.
Remove the collar screws of the adjustable clamping
B7 .
Attach drive LKS and the adjustable clamping
B7 to the frame bracket K82 .
Screw in collar screws of the adjustable clamping
B7 and tighten to a maximum of 15 Nm.
30
40
46
1/2
1/2
parallel
K82
F10.6
K82
F10.6
LKS
max. 15 Nm
G1/8" (SW14)
06
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Secure fasteners against loosening;
e.g. by applying removable thread-locking compound
such as “Loctite”.
3
2
M6
reference
edge
on-site
LKS
B7
max. 10 Nm
5
6
4
1
6
4
5
B7
4
1
6
3
2
M6(no. 5)
aSSembly DRiVe with ClamPing b7 anD fRame bRaCket k82
assembly

18
LKS - S2 24V DC
assembly
46
1/2 FAB
InstallatIon step 4c:
RA
parallel
FL
Reference edge
2
F10.6
K82
B7
F10.6
F10.6
LKSLKS
Attach drive LKS to the casement bracket F10.6 .
Screw in bolt M6 - of the casement bracket F10.6 .
Adjust casement pressure - using of the nut M8 (SW13)
of the drive LKS (see „InstallatIon stepe 5").
±7
Screw the casement bracket F10.6 onto the case-
ment (M6).
Screw the frame bracket K21K onto the window
frame (M6).
Screw the frame bracket K5 onto the frame bracket
K21K (M6).
Make sure they are parallel to casement edge.
„Casement bracket“ center and „rack“ must
be in line.
Determine fastenings for casement bracket F10.6 ,
frame bracket K21K and for frame bracket K5 .
Produce drill holes with appropriate cross-section (for
mounting dimensions see drill holes „InstallatIon stepe 3"
or project-specic documents and drawings).
note Screws - for mounting on the window - are to
be provided by the customer!
On the window frame - main closing edge - outward openinge windows
aSSembly DRiVe with ClamPing b7 anD fRame bRaCket k5
M6
on-site
1/2 FAB 1/2 FAB
parallel
40
13
on-site
on-site
3
F10.6
M6
M6K21K
8 3
1 1
7
2
2
4
4
2
K5
M8(SW13)
06

19
LKS - S2 24V DC
assembly
LKS
B7
max. 10 Nm
6
7
1
5
M6(no. 5)
Attach drive LKS and the adjustable clamping
B7 to the frame bracket K5 .
Screw in collar screws of the adjustable clampings
B7 and tighten to a maximum of 15 Nm.
M8(SW13)
06
Attach drive LKS to the casement bracket F10.6 .
Screw in bolt M6 - of the casement bracket F10.6 .
Adjust casement pressure - using of the nut M8 (SW13)
of the drive LKS (see „InstallatIon stepe 5").
B7
M6
F10.6
K21K
K5
5
1
9
3
4
2
8
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Secure fasteners against loosening;
e.g. by applying removable thread-locking compound
such as “Loctite”.
Adjustable
clamping B7
2x screws
M6 x 50
2x collar screws
M8
7
5
6
max. 15 Nm
SW14
F10.6 K5
K21K
42
3 7
B7
5
LKS
LKS
Untighten the cylinder head screws M6 of the
adjustable clamping B7 .
Slide the adjustable clamping B7 gently on the
drive body LKS by hand (do not force).
Screw the cylinder head screws M6 of the adjustable
clamping B7 and tighten to a maximum of 10 Nm.
Remove the collar screws of the adjustable clamping
B7 .

20
LKS - S2 24V DC
assembly
InstallatIon step 4d:
Mount the frame bracket K29 - with the associated
grub screws M8 (no. 4) and nuts M8 (SW13) - in
the bores of the drive LKS .
Screw the frame bracket K29 - with 2 on-site screws
M6 - onto the frame bracket K21K .
On the window frame - main closing edge - outward openinge windows
aSSembly DRiVe with fRame bRaCket k29 anD k21k
20
13
25
25
parallel
Screw the casement bracket F1 onto the casement
(M6).
Screw the frame bracket K21K onto the window
frame (M6).
Make sure they are parallel to casement edge.
„Casement bracket“ center and „rack“ must
be in line.
Determine fastenings for casement bracket F1 , for
frame bracket K21K and for frame bracket K29 .
Produce drill holes with appropriate cross-section (for
mounting dimensions see drill holes „InstallatIon stepe 3"
or project-specic documents and drawings).
note Screws - for mounting on the window - are to
be provided by the customer!
Attach drive LKS to the casement bracket F1 .
Insert the associated bolt 6 of the casement
brackets F1 , until it snaps into place.
The snap is audible!
06
LKS
K29
K21K
K29
K29
F1
K21K
F1
RA
2
74
3
FL
M6
F1
M6K21K
parallel
RA
Reference edge
23
FL
on-site
on-site
M6
on-site
4
4
5
6
3
8
2
LKS
Frame bracket
K29
2x grub screws
M8
2x nuts M8
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Secure fasteners against loosening;
e.g. by applying removable thread-locking compound
such as “Loctite”.
5
6
4
Adjust casement pressure - using of the nut M8 (SW13)
of the drive LKS (see „InstallatIon stepe 5").
M8(SW13)
M8(no. 4)
M8(SW13)
9
06