Aumuller KS15 User manual

Note the detailed assembly instructions!
Links to safety instructions, detailed assembly
instructions, and manufacturer statements:
Please scan in the QR code and follow the link to
the
Aumüller
homepage.
Ausführliche Montageanleitung beachten!
Links zu Sicherheitshinweisen, ausführlichen Montage-
Anweisungen und Hersteller-Erklärungen:
Bitte QR-Code einlesen und Link zur
Aumüller
-
Homepage verfolgen.
Respectez les instructions de montage détaillées !
Liens vers les consignes de sécurité, détaillée instruc-
tions de montage et les explications du fabricant:
Veuillez scanner le code QR et suivre le lien vers la
page d’accueil de
Aumüller
.
请遵守安全说明!
关于装配说明的链接 (详细的) 和制造商声明
请读取 QR 码并跟踪
Aumüller
主页的链接。
Соблюдайте подробную инструкцию по
сборке!
Сылки на инструкции по монтажу и
декларации производителя: Пожалуйста,
считайте QR-код и перейдите по ссылке на
главную страницу
Aumüller
.
Przestrzegać szczegółowej instrukcji
montażu!
Link do szczegółowy instrukcji montażu i
uruchomienia:
Proszę zeskanować kod QR i otworzyć stronę
Aumüller
.
Montage-instructies in acht nemen!
Links naar veiligheidsinstructies, gedetailleerd
montage-instructies en fabrikantenverklaringen:
Gelieve QR-code in te lezen en link naar de
Aumüller
-homepage te volgen.
KS15 24 V DC
KS15 230 V AC
2
KS15 24 V DC
KS15 230 V AC
1KS15 24 V DC
KS15 230 V AC
4
KS15 24 V DC
KS15 230 V AC
3KS15 24 V DC
KS15 230 V AC
5
9000033011_V0.1_KW32/21
www.aumueller-gmbh.de
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
86672 Thierhaupten
Tel. +49 8271 8185-0
Fax +49 8271 8185-250
info@aumueller-gmbh.de
eN
De
ru
Fr
Pl
Nl
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F 54 + K 154 1
90°
waistband of
chain-adapter
serves as a stop
25 16
26
11,5
~ 132 ~ 60
49 ~ 61
80 110
60
56
14
40 40
waistband of
chain-adapter
serves as a stop
25 16
44,5
12
90°
2
F 54 + K 153F 54 + K 154
Stroke A B C
800 800 773 321,5
1000 920 893 381,5
max. 4 Nm
KS15
K154
K154
F54
1
min. FAB [mm]
Stroke
[mm]
800 875 875
1000 1000 1000
Total weight casement - including snow load -
is ≤ max. 220 kg
F 54 +
K 154
F 54 +
K 153
m4
1 2
30
56
6
10 80110
60
K 154
KS15
K153
KS15F 54
KS15
F54
K154
K 154
on-site facade
To increase the prole statics,
equip the window with
additional stiffening elements.
Stroke A B C
800 800 773 321,5
1000 920 893 381,5
2525 80
22
26
21,521,5
A
B
C C
1/2 FAB
12
56
44,5
16 25 10 40 40
14
25
55
6,5
16
10
56
32,5
12
70
110
36,5 17
86
Ø6,5x14,5 Ø8
Ø5,5 (2x)
10
7,5
Ø6,5x11,5
4
20
14
18,5
115
15 15
80
Ø5,5
Ø10 (t=6)
25
55 6,5
16
10
49
26
11,5
50
79
Ø6,5x10,5
4
2525 80
22
50
min. 17,5
21,5 21,5
A
B
C C
1/2 FAB
11,5
49
37,5
16 25
K154
m5
m5
m5
m6
m5
m5
KS15
F54K154
K154
K153
KS15
m5
m5
Symbol:
Center of the window
10
145
80
10
7,5
11,5
22
35
Ø5,5
Symbol:
Center of the window
10
145
80
10
7,5
11,5
22
35
Ø5,5
The assembly of the F54
takes place during
the drive assembly.
The assembly of the F54
takes place during
the drive assembly.
F54
F54
K153
K154
K154
max. 4 Nm
K153
K153
K15
m4
m5
m6
K153
F54
FAB
To increase the pro-
le statics, equip the
window with additional
stiffening elements.
K154 (F54 included) - Part.-No. 524085 - Raico FRAME+100/120 RI
K153 (F54 included) - Part.-No. 524080 - Schüco AWS 57 RO
Assembly InstructIon Ks15
according to Machinery Directive
2006/42/EG (annex VI)
Chain Drive for winDows

KS15 24 V DC
KS15 230 V AC
7
KS15 24 V DC
KS15 230 V AC
6KS15 24 V DC
KS15 230 V AC
9
KS15 24 V DC
KS15 230 V AC
8KS15 24 V DC
KS15 230 V AC
10
+
+
-
-
Polarity reversal
OPEN
CLOSE OPEN CLOSE
KS15 230 V KS15 230 V
Master Slave
WH
GY
BU
GN / YE
BK
BN
L-OPEN L-CLOSE PEN
+
+
-
-
Polarity reversal
OPEN
CLOSE
BN
BU
WH
GN
VT
No electrical
connection possible !
24 V KS15
BN
BK
GN / YE
BU
= PE
= N
GY
WH
230 V KS15
No electrical
connection possible !
M-COM
FVUx 24 V
FVUx 24 V
WH
BN
BU
WH
BN
BU
24 V DC
(SELV)
No electrical
connection
possible !
24 V
KS15
No electrical
connection
possible !
24 V
KS15
FVUx 24 V
FVUx 24 V
No electrical
connection possible !
24 V
KS15
Master
No electrical
connection possible !
24 V
KS15
Slave
WH
BN
BU
WH
BN
BU
24 V DC
(SELV)
GY / WH: data communication - don‘t apply
external voltage! Risk of damage!
Requires factory programming or customer
programming with UniPC USB interface!
WH: data communication - don‘t apply
external voltage! Risk of damage!
Requires factory programming or customer
programming with UniPC USB interface!
WH: data communication - don‘t apply
external voltage! Risk of damage!
(*) Either feedback contact (version „KSA-Z“)
or constant control (synchronous control „KSA“)
WH: data communication - don‘t apply
external voltage! Risk of damage!
GN / VT: without function WH / GY: data communication - don‘t apply
external voltage! Risk of damage!
Assembly InstructIon Ks15
according to Machinery Directive
2006/42/EG (annex VI)
Chain Drive for winDows
9000033011_V0.1_KW32/21
www.aumueller-gmbh.de
AUMÜLLER AUMATIC GMBH
Gemeindewald 11
86672 Thierhaupten
Tel. +49 8271 8185-0
Fax +49 8271 8185-250
info@aumueller-gmbh.de
24 V DC 230 V AC
S12
S12
S12
S12
Note the detailed assembly instructions!
Links to safety instructions, detailed assembly
instructions, and manufacturer statements:
Please scan in the QR code and follow the link to
the
Aumüller
homepage.
Ausführliche Montageanleitung beachten!
Links zu Sicherheitshinweisen, ausführlichen Montage-
Anweisungen und Hersteller-Erklärungen:
Bitte QR-Code einlesen und Link zur
Aumüller
-
Homepage verfolgen.
Respectez les instructions de montage détaillées !
Liens vers les consignes de sécurité, détaillée instruc-
tions de montage et les explications du fabricant:
Veuillez scanner le code QR et suivre le lien vers la
page d’accueil de
Aumüller
.
请遵守安全说明!
关于装配说明的链接 (详细的) 和制造商声明
请读取 QR 码并跟踪
Aumüller
主页的链接。
Соблюдайте подробную инструкцию по
сборке!
Сылки на инструкции по монтажу и
декларации производителя: Пожалуйста,
считайте QR-код и перейдите по ссылке на
главную страницу
Aumüller
.
Przestrzegać szczegółowej instrukcji
montażu!
Link do szczegółowy instrukcji montażu i
uruchomienia:
Proszę zeskanować kod QR i otworzyć stronę
Aumüller
.
Montage-instructies in acht nemen!
Links naar veiligheidsinstructies, gedetailleerd
montage-instructies en fabrikantenverklaringen:
Gelieve QR-code in te lezen en link naar de
Aumüller
-homepage te volgen.
eN
De
ru
Fr
Pl
Nl
CN
Function DIN IEC 757
OPEN / CLOSE BU - blue
OPEN / CLOSE BN - brown
Data WH - white
Rel: NO VT - violet
Rel: NO GN - green
Function DIN IEC 757
L1 (OPEN) BN - brown
L2 (CLOSE) BK - black
NBU - blue
PE GN / YE - green / yellow
(*)GY - grey
(*)WH - white
Openings for releasing
the locking hooks
Push locking hook inwards -
and depress simultaneously
230 V AC
24 V DC
24 V DCS12 Master / Slave
S12
230 V AC
Master / Slave
S12
S12
Individual
conguration
Individual
conguration
Individual
conguration
24 V DC
S12 m-COm
S12

according to Machinery Directive 2006/42/EC (annex VI)
KS15 S12 24V DC / KS15 S12 230V AC - ChAin DriVe for winDowS
Assembly and Commissioning
Instructions

2
Assembly Instruction
KS 15 S12
Contents
08
07
06
05
04
03
02
01
InstallatIon step 7: Cable routing
InstallatIon step 8: Electric Connection
InstallatIon step 9: Supply lines of the Control Unit to the drives
InstallatIon step 10: Soft run mode
InstallatIon step 11: Safety check and Test run
Troubleshooting, Service and Repair
Maintenance and Modication
Removal and Disposal
Liability
Warranty and After-Sales Service
Abbreviations
Target Groups
Warning and Safety Symbols
Intended Use
Safety Instructions
Data sheet KS15 S12 24V
Data sheet KS15 S12 230V
Explanations on the product label
Areas of application and Casement sizes
InstallatIon step 1: Inspection before the installation
InstallatIon step 2: Installation prerequisite and Installation preparation
InstallatIon step 3: Frame brackets and Casement brackets (Application examples)
InstallatIon step 4: Hole layout for frame bracket and casement bracket
InstallatIon step 5: Assembly frame bracket
InstallatIon step 6: Assembly casement brackets and the drive
3 - 8
9 - 11
12
13 - 14
15 - 17
18 - 20
21 - 25
26 - 29

3
Assembly Instruction
KS 15 S12
Preliminary remark
Once the assembly and commissioning
has been completed, the installer of a
machine „power-operated window and
door“ shall hand these instructions over
to the end-user. The end-user shall store
these instructions in a safe place for fur-
ther reference and use, if required.
wArning
Index of abbreviations
These abbreviations are used consistently throughout these assembly
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance
with DIN ISO 2768-m.
A drive
AK connection cable / drive cable
AP cover cap
BD hinge
Fxxx casement bracket
FAB overall width of casement
FAH overall height of casement
FG casement weight
FL casement
FÜ casement overlap
HSK main closing edge
Kxxx frame bracket
L construction lenghth of drive
MB central hinge
NRWG NSHEV – natural smoke and heat exhaust ventilation
NSK side closing edge
RA frame
RAB overall width of frame
RAH overall height of frame
RWA SHEV – smoke and heat exhaust ventilation
SL snow load
opening direction
AbbreViAtionS
Failure to comply with the warning notes results
in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in irreversible injuries or death.
Failure to comply with the warning notes can re-
sult in minor or moderate (reversible) injuries.
Failure to comply with the warning notes can lead
to damage to property.
wArning AnD SAfety SymbolS in theSe in-
StruCtionS:
The symbols used in the instructions shall be strictly observed and have
the following meaning:
Caution / Warning
Danger due to electric current.
Caution / Warning
Risk of crushing and entrapment during device
operation (is provided as a sticker with the drive).
Attention / Warning
Risk of damage to / destruction of drives and / or
windows.
wArning
DAnger
CAution
note
These instructions are intended for trained personnel
and operators of systems for natural smoke ventilation
(NRA / RWA) (natural smoke exhaust system / smoke and
heat exhaust system) and natural ventilation via windows,
who are knowledgeable of operating modes as well as the
remaining risks of the system.
This device is not intended for use by per-
sons (including children) with physical,
sensory or mental limitations or lacking
experience and / or knowledge, unless
they are supervised by a person who is
responsible for the safety or were instruc-
ted by him on the usage of this equip-
ment. Children should be supervised to
ensure that they are not playing with this
device.
Cleaning and operator’s maintenance
may not be performed by children with-
out supervision.
tArget group
wArning
RA
FL
FAB
FAH
BD
HSK
NSK
NSK
RAB
RAH
01

4
Assembly Instruction
KS 15 S12
01
By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
which, according to the Machinery
Directive 2006 / 42 / EG, represents a
machine.
Pay attention to possible hazards on
tilting or rotating windows, whose
secondary closing edges are located
at less than 2,5 m installation height ab-
ove the oor, under consideration of the
Control Unit and usage!
note
wArning
intenDeD uSe
Area of application / Scope of application
This drive is intended for the electromotive opening and
closing of windows in facade and roof areas.
The main task of this product
, in combination with
a window and a suitable external control unit,
is to
evacuate hot smoke and combustion gases in case
of re
, to safe human lives and protect material
assets. Furthermore, with the electromotive operated
window and a suitable external control unit,
the natural
ventilation
of the building can be ensured.
Intended use according
The drive is intended for stationary installation and
electrical connection at the window as part of a building.
The drive is in combination with an external Control Unit
(e.g. from aumüller
) released for its proper use at a
power-operated window for the following use:
•
Application for natural ventilation
with an installation height of the drive and
the bottom side of sash of at least 2,5 m above
the oor,
or
with an opening width at the HSK of the driven
part of < 200 mm by a simultaneous speed of
< 15 mm/s at the HSK in closing direction.
•
Application as NRWG (natural smoke and heat
exhaust ventilator(s) for ventilation without dual
purpose for ventilation in accordance with EN12101-2.
The need for a risk assessment at the installation site
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machine-
ry Directive 2006 / 42 / EG
for the usage of the power-
operated window
for natural ventilation is absolutely
necessary under the following conditions:
•
the installation height of the drive and lower edge
of casement < 2,5 m above the oor
and one of the following conditions:
• the opening width at the HSK > 200 mm, or
• the closing speed at the HSK is > 15 mm/s, or
• the opening speed at the HSK is > 50 mm/s, or
• the closing force at the HSK is > 150 N
The following ow chart can be applied, which also includes
the protective measures in accordance with EN 60335-2-
103/2016-05.
We as manufacturers are well aware of our duties and
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have
no direct inuence on the usage of our drives. Therefore,
as a precaution, we point out the following:
• The constructor or his agent
(architect, specialist
planner) are obligated
to evaluate the
hazards to persons
, outgoing from the usage,
installation position, opening parameters and from the
external Control Unit of the power operated window,
already
in the planning phase and to establish
necessary protective measures.
• The constructor / manufacturer
of the machine
“power-operated window” must implement
the
planned protective measures
at the installation site
or, if not yet established, determine them
by it´s
own responsibility and detect or
minimize possible
remaining risks.
Preliminary remark

5
Assembly Instruction
KS 15 S12
01
Preliminary remark
The casement measurements supplied
are only for orientation purposes.
It is imperative that the force-path
diagram of the drives are observed.
note
Casement data
Facade: bottom-hung window / top-hung win-
dow / side hung window
Roof: roof window / sky light
Opening direction: inward opening / outward opening
Prole material: aluminum, steel, plastic or wood.
When inspecting the drives for conformity with on-site
requirements the following items must be observed:
• total weight of casement (glass + frame),
• additional loads: snow load / wind load
(suction / pressure),
• casement size (FAB x FAH),
• side ratio FAB / FAH,
• installation / inclination angle,
• required opening area (geometric / aerodynamic),
• crosswind inuences,
• driving force and stroke,
• mounting space at the window frame and casement
frame.
Hazard analysis according to DIN EN 60335-2-103
Contact-free anti-trap protection
(20.ZAA.8.1)
Passive infra-red and active light sensors
or
pressure mats
Contact-based anti-trap protection
(20.ZAA.8.2)
Pressure-sensitive safety switch strips
or
Motor current monitoring systems
(internal and external)
Hold-to-run switch:
stops movement at HSK < 20 mm
at a closing force of > 150 N at HSK
(20.ZAA.5)
Operating element in
direct range of vision:
a.) Key switch or
b.) other switch,
then: installation > 1,5 m,
inaccessible for public
(7.12.1)
Keep people away during closing!
Declaration of Conformity
power operated window
+ CE label
cAUtion
Protection devices
cAUtion
Use of the drive
NRWG according to
EN12101-2 without
dual purpose for ventilation
NRWG according to
EN12101-2 with
dual purpose for ventilation
(1.Z.109)
Natural ventilation
Installation height of drive and lower
edge of casement: > 2,5 m above oor
(ZAA.20.2)
Opening at HSK: < 200 mm and
Speed at HSK:
CLOSE <15 mm/s / OPEN < 50 mm/s
(20.ZAA.2)
Yes
Yes
No
No
No
risc assessment
required
Observe danger at NSK
< 2,5 m above oor!
cAUtion
Keep people away during closing!
cAUtion
Environment with children /
vulnerable people
The information in the brackets
refer to the chapters of DIN EN 60335-2-103.
Risk analysis according to the
Machinery Directive required
Casement data
Facade: bottom-hung window,
top-hung window.
Roof: roof window / sky light.
Opening direction: outward opening.
Prole material: aluminum, steel, plastic or wood.
The casement measurements supplied
are only for orientation purposes.
note

6
Assembly Instruction
KS 15 S12
01
safety instruCtions
Danger spots by crush and shear points
Side-hung Bottom-hung Roof windows / skyskylight domes Louvre windows
Danger spots: crush and shear points according to DIN EN 60335-2-103
note
note
wArning
wArning
All devices must be permanently protected
from dirt and moisture, if the drive is not
explicitly suitable for use in wet areas (see
technical data).
Area of application
The drive shall only be used according to its intended use.
For additional applications consult the manufacturer or his
authorized dealer.
Mounting material
The required mounting material must to t with the drive
and occurring load and, if necessary, supplemented.
Installation
These instructions address expert and safety-conscious
electricians and / or qualied personnel knowledgeable in
electrical and mechanical drive installation.
Always check whether the system complies with current
regulations. Special attention must be paid to the opening
width, the opening area, the opening time and the opening
speed of the window, the temperature range of the drives /
external devices and cables as well as the cross section of
the connecting cables as function of the cable length and
power consumption.
All specications for installation must be checked inde-
pendently and, if necessary, adjusted at the installation site.
The connection assignment, the electrical supply data (see
product lable) and performance limits (see technical data)
as well as the mounting and installation instructions of the
drive must be strictly observed and adhered to!
Do not reach into the window rabbet or the operating
element (chain or spindle) during installation and opera-
tion! Ensure that, based on the installation position and
the opening movement of the casement, persons cannot
be trapped between the driven part of the window and
surrounding xed components (e.g. wall).
SAfety inStruCtionS
It is important to follow these instruc-
tions for the safety of persons. These
instructions shall be kept in a safe place
for the entire service life of the products.
Risk of crushing and entrapment!
Window can close automatically!
The integrated load cut-off stops the
drive during closing and opening when
the drive is overloaded.
The compressive force is absolutely
sufcient to crush ngers in case of
carelessness.
Do not misuse the drive for other lifting
operations!
Do not allow children to play with
this drive or its electric controls, including
the remote control!
The safe operation, avoidance of injury to
persons and damage to property, as well
as risks, is only guaranteed by proper
installation and setting according to
these installation instructions.
Before installing the drive, check whether
the casement is in good mechanical con-
dition, the weight in balance and whet-
her it opens and closes easily!
Never connect 24 V DC drives to 230 V AC
mains voltage!
Danger to life!

7
Assembly Instruction
KS 15 S12
01
safety instruCtions
wArning
wArning
Crush and shear points
To avoid injuries,
crushing and shear points between
casement and frame must be secured
against entrapment
up to an installation height of 2,5 meters above the
oor
with appropriate measures. This can be achieved e.g.
by using contact-based or contactless protective devices
against entrapment, which stop the motion through con-
tact or through interruption by a person. At a force higher
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element
must indicate this clearly.
Unintentional or independent opening or falling
Casements are to be hinged or secured such way that in
case one of the mounting elements fails it will not crash /
slam down or move in an uncontrolled manner by e.g. using
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The
safety scissors must be adjusted to the opening stroke of
the drive (see technical data) to avoid blocking.The opening
width of the safety scissors must be bigger than the drive
stroke.
Routing cables and electrical connection
Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensors at operating voltages and connections contrary
to the specications of the manufacturer.
All relevant national instructions shall be observed for
the installation.
The types of cable, cable lengths and cross-sections shall
be selected in accordance with the manufacturer’s technical
data. If necessary, the cable types shall be coordinated with
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may
not be ush-mounted. Freely suspended cables shall be
equipped with strain reliefs.
Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be
ensured for maintenance work.
Damaged mains supply lines of drives
with plug connectors may only be re-
placed by the manufacturer or qualied
service / maintenance personnel!
Power cables which are xed to the drive
casing cannot be replaced. If the cable is
damaged the device must be scrapped!
The movable casement must be secured
against unintentional or independent
opening as well as falling down.
All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or
external Control Unit for the drive.
The mains supply lines 230 V / 400 V AC shall
be protected separately!
24V DC drives may only be connected to
power supply sources that comply with SELV
specications.
Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window
proles must be protected by insulating
tubes with a sufcient temperature resistance.
Through holes shall be equipped with cable
sleeves!
safety scissors
In the case of tandem / multiple opera-
tion of drives connected in series, the
cross-section of the connection cable
must be checked autonomously, depen-
ding on the total current consumption of
the drive system.
note

8
Assembly Instruction
KS 15 S12
01
safety instruCtions
note
note
• Transport / Storage:
Storage temperature: -5°C … +40°C
Relative humidity: < 60%
Accident prevention regulations and workmen’s
compensation insurance guidelines
For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.
Declaration of Conformity and of Incorporation
The drive is manufactured and inspected in accordance with
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.
In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG
issued.
Commissioning, operation and maintenance
After the installation and after each modication in the set
up all functions shall be checked with a trial run. It shall
be ensured that drive and casement are set correctly and
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be instructed in all important opera-
ting steps.
If necessary, he must be advised of all remaining
risks / dangers.
The end-user shall be specically instructed that no
additional forces, except pushing and pulling forces in the
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive.
note
Post warning signs!
Other persons must be kept away from
the casement when a hold-to-run switch
(pushbutton) is operated or when a
window, which has been opened by a
smoke and heat exhaust system, is clo-
sing!
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart
from moving elements. If the switch is
not a key-operated switch it must be
installed at a minimum height of 1,5 m
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices
and keep remote controls out of reach
for children!
Observe temperature range during
installation!
We recommend the use of wind and rain
sensors in order to avoid weather-related
damages to drives, windows and buil-
dings thru open window sashes.
CAution
CAution
CAution
During cleaning, maintenance work and while
exchanging parts the drive must be comple-
tely disconnected from the power supply and
secured against unintentional reactivation.
During the proper assembly of drives with mounting
elements at a window, and the connection to an external
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements
shall be observed.
Replacement parts, fasteners and controls
The drive shall only be operated with control devices from
the same manufacturer. There is no liability, warranty or
customer service if third-party parts are used. Exclusively
original spare parts of the manufacturer shall be used for
mounting elements or expansions.
Ambient conditions
The product may not be subjected to impacts or falls, or to
vibrations, moisture, aggressive vapors or other harmful en-
vironments, unless the manufacturer released it for one or
more of these environmental conditions.
• Operation:
Ambient temperature: -5 °C … +60°C
Relative humidity: < 90% less 20°C;
< 50% less 40°C;
no formation of condensation
wArning
Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!

9
Assembly Instruction
KS 15 S12
Data sheet
DAtA Sheet KS15 S12 24V
■Application: natural ventilation, RWA, ferralux®-NRWG
■Symmetrical chain output
■Internal Intelligent Control Electronics S12
■Feedback limit position „CLOSE“ (max. 24 V, 500 mA)
■Integrated plug solution
■Options
■Programmable special functions
■Programmable feedback limit position „OPEN“ (max. 24 V, 500 mA)
■M-COM for automatic synchronised run of multi drive systems and automatic sequence
control with locking drives (S3 / S12)
TECHNICAL DATA
UNRated voltage 24V DC (19 V ... 28 V)
INRated current 3,75 A
IACut-off current 5 A
PNRated power 90 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 20
Ambient temperature range -5 °C ... +60 °C
FZPulling force max. • 300 N to 1.500N freely adjustable
• preset 1500N, soft run 300 N
FAPushing force max. 1.500N, to 1.000mm linear
FHPullout force 5.000 N (fastening depended)
Chain High-quality, robust and nickel-plated steel chain
Connecting cable non-halogen, 9 mm, grey
5 x 1 mm², ~ 3 m
vSpeed • 6,0 mm/s to 17 mm/s, freely adjustable
• preset 17 mm/s
sStroke 250 – 1000 mm
LLength see order data
Feedback contact limit position „CLOSE“ (max. 24V, 500 mA)
Sound pressure level ≤70 dB (A)
S
L
1/2 L21,5
120
60
1/2 L
No electrical
connection possible
Connection
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
Drives
800 800 KS15 800 S12 24V E6/C-0 1 525380
1000 920 KS15 1000 S12 24V E6/C-0 1 525400
Set: Frame bracket and casement bracket (kit)
Set: Frame bracket unit KS15 Schüco AWS 57 RO K153: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524080
Set: Frame bracket unit KS15 Raico FRAME+100/120 RI K154: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524085
02

10
Assembly Instruction
KS 15 S12
02
■Application: natural ventilation, RWA, ferralux®-NRWG
■Symmetrical chain output
■Internal Intelligent Control Electronics S12
■Parallel connection up to 8 drives in one group
■Integrated plug solution
Options
■Programmable synchronised run (max. 4 drives) and special functions
■Programmable feedback limit position „OPEN“ (max. 24 V, 500 mA)
TECHNICAL DATA
UNRated voltage 230 V AC (50 Hz)
INRated current 0,45 A
IACut-off current 0,60 A
PNRated power 103 W
DC Duty cycle 5 cycles (ED 30 % - ON: 3 min./OFF: 7 min.)
Protection rating IP 20
Ambient temperature range -5 °C ... +60 °C
FZPulling force max. • 300 N to 1.500N freely adjustable
• preset 1500N, soft run 300 N
FAPushing force max. 1.500N, to 1.000mm linear
FHPullout force 5.000 N (fastening depended)
Chain High-quality, robust and nickel-plated steel chain
Connecting cable non-halogen, 9 mm, grey,
6 x 0,75 mm², ~ 3 m
vSpeed • 6,0 mm/s to 17 mm/s, freely adjustable
• preset 17 mm/s
sStroke 250 – 1000 mm
LLength see order data
Sound pressure level ≤70 dB (A)
S
L
1/2 L21,5
120
60
1/2 L
No electrical
connection possible
Connection
230V AC
Data sheet
ORDER DATA
s [mm] L [mm] Version Finish PU / pcs. Part.-No.
Drives
1000 920 KS15 1000 S12 230V E6/C-0 1 495170
Set: Frame bracket and casement bracket (kit)
Set: Frame bracket unit KS15 Schüco AWS 57 RO K153: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524080
Set: Frame bracket unit KS15 Raico FRAME+100/120 RI K154: Stainless steel, vibratory grinding
F54: Aluminium, E6/C-0
1524085
DAtA Sheet KS15 S12 230V

11
Assembly Instruction
KS 15 S12
OPTIONS
Special model PU / pcs. Part.-No.
Drive housing painted/powder coated in other RAL colours
Lump sum for coating 516030
Specify at order stage:
1 – 20 516004
21 – 50 516004
51 – 100 516004
from 101 516004
Plug solution:
aumüller-Click plug solution - 5 m – non-halogen, grey – 5 x 1,0 mm² (for 24 V DC) 501290
aumüller-Click plug solution - 5 m – silicone – non-halogen, grey – 6 x 0,75 mm² (for 230 V AC) 501292
Microprocessor programming S12
Electronic stroke reduction 24V S12 524190
Programming drives 24V / 230V S12 524180
Programming synchronised multi-drive systems 230V S12 (each drive) 495588
Electronic stroke reduction 230V S12 495590
OPTIONAL ACCESSORIES PU / pcs. Part.-No.
M-COM Conguration module for synchronised multi-drive systems (for 24 V DC) 1 524177
i
-5°C
+60°C
Data sheet

12
Assembly Instruction
KS 15 S12
PreParing assembly
Roof window
FAB min. = L + 100 mm
FAB > 1,80 meter = 2 drives
total weight casement including snow load
KS15 800 mm stroke ≤ max. 220 kg
KS15 1000 mm stroke ≤ max. 220 kg
Areas of application and casement sizes:
Top-hung casement and bottom-hung casement
outward opening
FAB min. = L + 100 mm
FAB > 1,80 meter = 2 drives
Snow load on roof windows for RWA-systems
Example calculation: Establish snow loading based on national
standards /directives
(in Germany according to EN 1991-3)
total weight = FG + snow load
total weight = (100 kg + 100 kg snow load) = 200 kg
Example:
snow load = 100 kg
(Casement area x
Typical snow load)
Example: FG = 100 kg
AreAS of AppliCAtion AnD CASement SizeS
top-hung casementtop-hung casement bottom-hung casementbottom-hung casement
02
To increase the prole statics, equip the window
with additional stiffening elements.

13
Assembly Instruction
KS 15 S12
PreParing assembly
InstallatIon step 1: inSpeCtion before the inStAllAtion
It is imperative that the sufciently
mechanical stiffness of the fastener type
as well as of the swivel range of the drive
is observed.
If this is not guaranteed another type of
fastening or another type of drive must
be selected.
The support surface of the frame brackets or
casement brackets must rest completely on
the window or frame prole. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window prole.
Storage of drives at the construction site
Protective measures against damages, dust, moisture or
contamination shall be taken. Store drives intermediately
only in dry and well ventilated rooms.
Inspection of drives before installation
Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily.
The casement must run smoothly and the weight must be
in balance.
The test procedure of drives may only be performed on a
non-slip and secured mat or a test xture. During the test
run the test element must not be interfered with. The test
my only be conducted by or under the supervision of expert
personnel.
For testing chain drives the chain must be extended and
retracted at an angle of approx. 90°. The spindle tubes of
spindle drives in round housing tubes must be secured
against independent spinning before starting the test to
avoid deviations in the integrated position encoder.
Inspection of the intended use
The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability
and warranty claim expires.
Predictable misuse
It is imperative that foreseeable misuse of drives is avoided!
Here are a few examples:
•
do not connect 24 V DC drives to a 230 V AC mains
voltage,
•
observe synchronous run and sequence control by drives
with multiple interconnection (if existing),
• use drives only indoors,
•
avoid additional force inuences, e.g. transverse forces.
Testing mechanical requirements
Prior to the start of the installation check whether :
•
the support surface and the prole static for the load
transmission is sufcient,
•
a support construction for the secure fastening of the
drives is required,
•
cold bridges (thermal separation) are avoidable at
action points,
•
there is sufcient space for the swivel movement of the
drive.
If not, counter measures must be taken!
CAution
wArning
Important instructions for a safe instal-
lation. Observe all instructions, wrong
installation may result in serious injury!
04

14
Assembly Instruction
KS 15 S12
Scope of delivery:
Prior to assembly, check items quantity in the delivery for
completeness.
Tools required
•
Marker,
•
Grains,
•
Hammer,
•
Screwdriver (slotted-head, cross or Torx)
size by site conditions,
•
Hexagonal wrench size 3 / 4 / 5 / 6,
•
Torque wrench,
•
Power drill,
•
Threadlock adhesive,
•
possibly a tool for blind rivet nuts (size 6).
InstallatIon step 2: inStAllAtion prereQuiSite AnD inStAllAtion prepArAtion
The following conditions must be fullled for the instal-
lation of the drives so they can be properly assembled with
other parts and constructed to a complete machine at the
window without impairing the safety and health of persons:
1. The design of the drive must fulll the requirements.
2. The fastening accessories (casement brackets or
frame brackets) must t the window prole; the
prole-dependent hole lay-out must be complied with.
3. The space required for the installation of the drive on
the frame and casement prole must be sufcient.
4. The window must be in perfect mechanical condition
before the installation. It should open and close easily.
5. The fastening material for the installation of the drive
must t the window material (see table).
Check window data on site
• Measure FAB and FAH.
• Check / calculate weight of casement.
If unknown, it can be determined approximately with
the following formula:
•
Check / calculate the required drive force and compare
with drive data . If unknown, it can be determined
approximately with the following formula:
a= Distance of action point to hinges
F= Drive force
s= Stroke
weight) [kg] [m] [m] [mm] frame
share
glass-
density
G (Casement = FAB *FAH *Glass thickness * 2,5 *1,1
F[N] =
Facade Roof
F[N] =
5,4 *G[kg] *s[m] 5,4 *G[kg] *FAH [m]
a[m] a[m]
a
a
a
G
G
s
s
s
FAH
G
F
F
F
FAH
FAH
a
a
a
G
G
s
s
s
FAH
G
F
FF
FAH
FAH
a
a
a
G
G
s
s
s
FAH
G
F
F
F
FAH
FAH
Wood windows
Wood screws:
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type
steel, stainless steel,
aluminum windows
Self-tapping screws, thread screws,
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx),
Phillips head or external hex head
blind rivet nut
plastic windows
Screws for plastic
i.e. DIN 95606, DIN 95607, ISO 7049,
ISO 7085, DIN 7500
round head with cross, external hex head,
Torx
Recommendation:
if possible, screw
through two cavity
webs
04
PreParing assembly
Accessories: chain drive KS15
Assembly and
Commissioning Instructions
1x german
1x english
1x Warning sign sticker
„Risk of entrapment“
Information

15
Assembly Instruction
KS 15 S12
InstallatIon step 3: frAme brACKetS AnD CASement brACKet (Set: schüco + raIco)
Screws - for mounting on the window -
are to be provided by the customer!
Frame brackets (different frame brackets for Schüco and Raico)
Frame bracket (Set: Schüco) Frame bracket (Set: Raico)
Casement bracket (the same casement bracket for Schüco and Raico)
10
145
80
10
7,5
11,5
22
35
Ø5,5
25
55 6,5
16
10
49
26
11,5
50
79
Ø6,5x10,5
Casement bracket F54
1x Baseplate
2x Bearing block
4x Screw M5x30
1x Chain-adapter
1x Cylinder head screw M5x30
Frame bracket K153 (for Schüco)
1x Frame bracket - part left
1x Frame bracket - part right
Frame bracket K154 (for Raico)
1x Frame bracket - part left
1x Frame bracket - part right
1x Mounting block
8
9
note
for screws M6
3
25
55
6,5
16
10
56
32,512
70
110
36,5 17
86
Ø6,5x14,5 Ø8
Ø5,5 (2x)
10
7,5
Ø6,5x11,5
9
8
for screws M6 11
10
14
20
18,5
15 15
115
80
Ø10 (t=6)
Ø5,5
11
11
7
6
5 4
4
3
10
11
for screws M5 11
Symbol: center
casement bracket
The assembly of the
casement bracket F54
takes place gradually,
during the drive assembly.
frame braCkets anD Casement braCket (set)
05

16
Assembly Instruction
KS 15 S12
Outward opening roof window - frame mounting - Schüco AWS 57RO
A
Outward opening roof window - frame mounting -
Raico FRAME+100/120RI
Top-hung outward opening - frame mounting
(Mounting universal for facade)
30
60
56
6
10 80110
B
~ 132 ~ 60
49 ~ 61
80 110
6056
K154
K154
To increase the prole statics,
equip the window with additi-
onal stiffening elements.
Ks15
F 54
K153
reference edge
on-site roof
connection
F 54
on-site facades
connection
To increase the prole statics, equip the window
with additional stiffening elements.
reference
edge
A
reference edge
K154
F54
on-site
aPPliCation examPles
AppliCAtion exAmpleS
0605

17
Assembly Instruction
KS 15 S12
Roof window outward opening - hole layout - frame mounting
Roof window outward opening - hole layout - frame mounting
See:
InstallatIon step 5 - 7
A
hole layout for frame braCkets anD Casement braCkets
05
InstallatIon step 4: hole lAyout for frAme brACKetS AnD CASement brACKetS
723 (800 Hub) / 843 (1000 Hub)
321,5 ( 800 Hub)
381,5 (1000 Hub)
1/2 FAB 1/2 FAB
800 (800 Hub) / 920 (1000 Hub)
25
25
80
321,5 ( 800 Hub)
381,5 (1000 Hub)
22
50 min. 17,5
21,521,5
843 (800 Hub) / 963 (1000 Hub)
723 (800 Hub) / 843 (1000 Hub)
321,5 ( 800 Hub)
381,5 (1000 Hub)
1/2 FAB1/2 FAB
800 (800 Hub) / 920 (1000 Hub)
25
25
80
321,5 ( 800 Hub)
381,5 (1000 Hub)
22
min.
85
41,5
min. 17,5
26
21,5 21,5
843 (800 Hub) / 963 (1000 Hub)
Ks15
Ks15
F54
Kxxx
Kxxx
F54
To increase the prole statics, equip the window
with additional stiffening elements.
To increase the prole statics, equip the window
with additional stiffening elements.
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
(1000 stroke)
( 800 stroke)
( 800 stroke)
( 800 stroke)
( 800 stroke)
(1000 stroke)
(1000 stroke)
(1000 stroke)
(1000 stroke)

18
Assembly Instruction
KS 15 S12
assembly
Determine fastenings for frame brackets Kxxx .
Produce drill holes with appropriate cross-section.
InstallatIon step 5: ASSembly frAme brACKet
Carefully clear away drilling swarfs to prevent
seals from being damaged.
Avoid surface scratches, for example by using
masking tape.
Mout the frame brackets Kxxx - with on-site screws
(M6) - on the frame.
Make sure it is parallel to casement edge.
Secure fasteners against loosening;
i. e. by applying removable thread-locking compound
such as “Loctite”.
Hole layout - frame bracket Kxxx
25 104 16
6,5
10,5
2611,5
4930
note Screws - for mounting on the window - are to
be provided by the customer!
Screws and rivet nuts
provided on-site
25723
843
1/2 L 1/2 L
25
note
For further mounting dimensions, please refer
to the hole layouts „inStAllAtion Step 3 AnD 4“
or project-specic documents and drawings.
Kxxx
Kxxx
Kxxx
Kxxx
m6
Example:
Schüco
ra
ra
Fl
Fl
(bei Hub 800)
(bei Hub 1000)
K153
Ks15
11
1
( 800 stroke)
(1000 stroke)
0706
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