Austral Lock HD16H plus User manual

Figure 3
Tolerance +/- 2 mm
HD16Lplus
HD16Pplus
HD16Splus
HD16Hplus
Product code
313 mm
313 mm
766 mm
610 mm
[A]
331mm
1079 mm
634 mm
790 mm
[B]
Figure 4
COUPLER
Door Cutout (Figure 1)
1Prepare the cutouts in the section using the diagram and chart.
NOTE: ADHERE TO THE DIMENSION TOLERANCES
Installing the BOTTOM Lock (Figures 2 & 3)
1Attach the bottom lock assembly drive box to the HD8 centre
lock, ensure the coupler fits over the location pins (Figure 2).
NOTE: place a support directly beneath the couple and slide.
Fasten the coupler in place doing both or either of the following:
a) Fit the #6x6mm screw supplied (if applicable).
b) Firmly rivet over both location pins.
2Unlock the lock by pressing on the rocker arm and pulling the
slide down from the centre lock until it stops (Figure 3).
NOTE: to assist in preventing locking while assembling, retract
the main beak.
3Select the bottom lock/centre lock assembly. Slide it down into
the section via the centre lock cutout, leaving the centre lock out of
the section.
Installing the TOP Lock (Figures 4 & 5)
1While holding the centre lock aside, slide the top lock into the
section and hook the drive wire into the remaining wire hole in
the drive box coupler (Figure 4).
2Carefully guide the whole assembly into the section, then using a
screwdriver, clip the collar lugs into the drive box. (Figure 5
over page)
NOTE: Ensure that the collar lugs are firmly in place.
Figure 1
46 mm
46 mm
[B] +/- 2mm
75 mm
75 mm
Æ10 mm
Æ10 mm
[A] +/- 2mm
HOOK THE DRIVE BOX
ONTO THE LOCK BODY
PUSH LOCK TO THE SIDE WHEN
FITTING THE TOP REMOTE
FIT THE TOP REMOTE
DRIVE WIRE TO THE
REMAINING WIREHOLE
SLIDE THE BOTTOM LOCK
ASSEMBLY INTO THE
SECTION FIRST
PULL THE
SLIDE DOWN
RETRACT MAIN BEAK
TO ASSIST INSTALLATION
PRESS THE ROCKER
ARM DOWN
Figure 2
BOTTOM LOCK ASSEMBLY
HD8 CENTRE LOCK
COUPLER/SLIDE LOCATION PIN X 2
COUPLER FIXING SCREW
MAIN BEAK
DRIVE BOX
HD16 Plus Instructions 04.cdr
HD16 PLUS
Fitting instructions

Fitting the Levers and Face Plates
1Fit and secure the face plates to the remote locks using the
#8x13 blunt point screws supplied.
2Fit the HD8 levers & cylinder as per the supplied HD8
instructions.
3Using the cylinder and the snib lever, test that the remote locks
unlock and lock smoothly and lively.
Fitting the HD8 Centre Lock Strike Plates
1Fit the HD8 strike plate as per supplied HD8 instructions (STEP 7).
Fitting the HD16 Remote Lock Strike Plates (Figure 6)
1Ensure the lock is unlocked and the remote beaks are retracted.
2Pencil mark the door jamb at the same height as the remote beak
cutout (refer to indicator lines, figure 6).
3Centre the strike plate square cutout over the pencil marks on
the door jamb. Ensure the strike plate is orientated as shown in
figure 6. The broken edge of the strike plate must be facing the
outside of the building.
4Pencil mark through the screw holes, square cutout and the two
recess holes BENEATH the square cutout.
5Pilot drill the screw holes if necessary.
6Remove the timber 15mm deep with a chisel between the TOP of
the square cutout, and the two recess holes BENEATH the
square cutout.
7Secure the strike plate to the door jamb with the two #8x25mm
screws supplied.
8Repeat the process for the remaining remote strike plate.
9Test the fit between the main beak / remote beaks and the strike
plates / door jamb to ensure there is adequate clearance around
all sides.
HD16 PLUS
Fitting instructions continued...
USING A SCREWDRIVER, SECURELY CLIP
THE COLLAR LUGS INTO THE DRIVE BOX
Figure 5
DOOR SECTION
COLLAR LUG
Figure 6 - Fitting Remote Strike Plates
CHISEL TIMBER
15mm DEEP
FACE PLATE
INDICATOR LINES
REMOTE BEAK
BROKEN EDGE
RECESS HOLES
REMOTE
STRIKE PLATE
SCREW HOLE
DOOR JAMB

Installation
The product must be installed according to the instructions included in the product packaging and
the door should be apertured according to the door “cut-out” dimensions and tolerances shown.
Prior to fitting ensure that:
·Doors stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.
During fitting of the lock ensure that :
·No metal swarf or other contaminants enter the lock body.
·The fixing screws do not damage the product finish.
After installation of the door ensure that:
·The door is correctly adjusted with the correct clearances.
·The lock engages the strike plate correctly.
·The door is protected from building fall-out such as wet plaster, mortar, paint and welding splatter.
If the door becomes contaminated:
·Do not paint the lock body or faceplate.
·Remove wet plaster, cement, mortar and other droppings immediately, using ample clean water and a sponge or
rag, to avoid permanent staining or scratching of the product finish. If removal is delayed and scraping becomes
necessary the surface finish may suffer.
Maintenance
Annually inspect the door to confirm that the door operates with the correct clearances, closes and opens without obstruction and
confirm that the lock tongue slides easily up the strike plate wing to freely enter the strike plate aperture when the door is closed -
adjust the door if necessary.
Annually check that when the door is closed, the lock can be locked by key and by the snib lever.
Quarterly wipe the strike plates with a soapy rag to remove built up debris and to lubricate the strike plate (To prevent bouncing of
the door).
NB : The lock assembly has been lubricated for life, and should not be disassembled by the user.
Cleaning Powder Coatings
Every six months, powder coated surfaces should be cleaned to protect the finish. However, in areas where pollutants are more
prevalent, especially in coastal or industrial regions, cleaning should be carried out every two to three months.
To clean the powder coated surface:
1. Carefully remove any loose deposits with a wet sponge.
2. Use a soft brush (non abrasive) or cloth and a mild household detergent solution to remove dust, salt and other
deposits. Do not use steel wool, scrapers, scouring liquids or powders to remove deposits as these permanently scratch
the coating surface.
3. Rinse off with clean fresh water.
Cleaning Brass Finishes
Brass finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water vapour. All brass finishes
should be coated with a non-abrasive furniture or car wax immediately after installation. Brass finishes should be regularly wiped
with a non-abrasive furniture or car wax, taking care not to scratch any protective finishes that are employed to protect the surface
and prevent tarnishing.
Hd16 Plus - CARE & MAINTENANCE
In order to protect your warranty, record all maintenance activity in the following log:
Name of Door :
Address of Building :
Date Activity Signed
Austral Lock
PO Box 52 South Melbourne Victoria 3205
ph ([phone] fax [phone] ausloc.com
Hd16 Plus - MAINTENANCE LOG