Austral Lock YARRA DEADLOCK Series User manual

PLEASE TURN PAGE FOR INSTALLATION STEPS 5 - 8
(Pk0024) YV Instructions- YV Standard Outer Pull (Trade A4) R5.cdr
Install the Keyed Cylinder into the Outer Pull
Several pairs of Fixing Screws are provided to suit different door
thicknesses. Use the table below to identify which are the correct
length Fixing Screws.
NOTE: If using packer(s), add the total packing thickness to the door
thickness, then use this value in the table below.
Figure E
27.5 to 21.3mm
33.8 to 27.6mm
40.1 to 33.9mm
46.4 to 40.2mm
Interior
14.0 mm
41.0 mm
41.0 mm
Door Stile
Exterior
Door Jamb
Mark
Door Stile
9.0 mm
Mark and measure
from this edge
Figure A
For optimal installation, ensure the door is rolling smoothly and closing
parallel into the jamb by lubricating and adjusting the rollers. Close the
door and lightly mark the door stile at the edge of the overlapping jamb.
Prepare three 9.0mm holes in the door stile as dimensioned below in
Figure A. Ensure the holes are straight and free from burrs.
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If a cylinder is not being used in the Outer Pull, proceed to STEP4.
Use the table in Figure C below to determine the required Spindle length.
NOTE: If using packer(s), add the total packing thickness to the door
thickness, then use this value in the table below.
To remove a Cylinder Plug and install a Keyed Cylinder into the Outer Pull,
remove the Retaining Plate and remove the Cylinder Plug. (refer Figure B)
The Cylinder Plug can be discarded.
Use pliers or a vice to carefully break off the required number of pre-notched
portions of the Spindle to suit the door thickness.
Illustrated fitting instructions
Illustrated Fitting Instructions for Yarra Deadlock using:
YARRA DEADLOCK SERIES
YARRA VIEW
STANDARD OUTER PULL
Austral
Lock
These instructions describe the steps to install a Yarra View (or Yarra Ridge)
deadlock with a Yarra View Standard Outer Pull. Read through all instruction
steps before beginning installation. When replacing an old lock, modify the
existing installation holes in the door stile and jamb if necessary.
Total Width
(Door thickness + Packer thickness)
27.5 to 21.3mm
33.8 to 27.6mm
40.1 to 33.9mm
46.4 to 40.2mm
Spindle preparation
Break off ‘3’ portions
Break off ‘2’ portions
Break off ‘1’ portion
Break off ‘0’ portions
Retaining Plate
Cylinder Plug
Outer Pull
Figure B
Figure C
Discard
Notch
Spindle
Insert the Spindle through the hole in the Retaining plate, and re-assemble
the Retaining Plate into the Outer Pull. It may be necessary to rotate the
Spindle to find its position between the Drive Pins on the Cylinder.
Push the Retaining Plate in firmly so it will not come loose while assembling
the Outer Pull onto the door.
Keyed Cylinder
Screw selection
Total Width
(Door thickness + Packer thickness)
1” Fixing Screw
1 ¼” Fixing Screw
1 ½” Fixing Screw
1 ¾” Fixing Screw
Retaining Plate
Outer Pull
Spindle
Cylinder Drive Pins
Figure D

MAINTENANCE LOG
CARE & MAINTENANCE
Maintenance
Annually inspect the door to confirm that the door operates with the correct clearances, closes and
opens without obstruction. Confirm that the lock beaks engage easily with the catch plate when the
door is closed and the lever or key is turned - adjust the door if necessary.
Annually check that when the door is closed, the lock can be locked by key and by the lever.
NB : The lock assembly has been lubricated for life, and should not be disassembled by the user.
Cleaning Powder Coatings
Every six months, powder coated surfaces should be cleaned to protect the finish. However, in areas
where pollutants are more prevalent, especially in coastal or industrial regions, cleaning should be
carried out every two to three months.
To clean the powder coated surface:
1. Carefully remove any loose deposits with a wet sponge.
2. Use a soft brush (non abrasive) or cloth and a mild household detergent solution to
remove dust, salt and other deposits. Do not use steel wool, scrapers, scouring liquids or
powders to remove deposits as these permanently scratch the coating surface.
3. Rinse off with clean fresh water.
Cleaning Chrome, Satin Chrome, Gold and Brass Finishes
Plated finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water
vapour. All plated finishes should be coated with a non-abrasive furniture or car wax immediately after
installation. Plated finishes should be regularly wiped with a non-abrasive furniture or car wax, taking
care not to scratch any protective finishes that are employed to protect the surface and prevent
tarnishing.
In order to protect your warranty, record all maintenance activity in the following log:
Address of Building :
Name of Door :
Date Activity Signed
Installation
The product must be installed according to the instructions included in the product packaging and the
door should be apertured according to the door “cut-out” dimensions and tolerances shown.
Prior to fitting ensure that:
·Doors stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.
During fitting of the lock ensure that :
·No metal swarf or other contaminants enter the lock body.
·The fixing screws do not damage the product finish.
After installation of the door ensure that:
·The door is correctly adjusted with the correct clearances.
·The lock engages the catch plate correctly.
·The door is protected from building fall-out such as wet plaster, mortar, and paint.
If the door becomes contaminated:
·Do not paint the lock body or faceplate.
·Remove wet plaster, cement, mortar and other droppings immediately, using clean water
and a sponge or rag, to avoid permanent staining or scratching of the product finish. If
removal is delayed and scraping becomes necessary the surface finish may suffer.
Figure H
'Face Fix' Catch Screw (1”)'Front Fix' Catch Screw (3/8”)
Door Jamb
Catch Assembly
Front Fix
Slot
Face Fix Slot
Adjustment
Screw
Catch Plug
Grub Screw
Catch
Plug
‘Front Fix’
Catch Screw
Catch Plate
Screws from their fully ‘screwed-in’ position three (3) full turns with the
3.0mm Hex Key. Reverse the Catch Plug Grub Screws with the 2.0mm
Hex Key and remove the Catch Plugs using a small screwdriver.
To fix the Catch Assembly to the front of the jamb, reverse the Adjustment
the lock with a 1 to 2mm gap between the lock and Catch Assembly.
Mark the centre of the 'front fix' slots and drill the jamb with a 3.5mm drill.
Close the door and position the Catch Assembly on the jamb opposite
Tighten the 'Front Fix' Catch Screws, refit the Catch Plugs and tighten
the Catch Plug Grub Screws. Be careful not to over tighten these screws.
To fix the Catch Assembly to the face of the reveal, leave the
Catch Plugs in place, mark through the ‘face fix' slots, and use the
'Face Fix' Catch Screws instead.
Use the two 'Front Fix' Catch Screws provided to fit the Catch Assembly
lightly to the jamb. Gently close the door and operate the Lever to test
the Beak engagement. Move the Catch Assembly up and down and
adjust the Catch Plate in and out to achieve the best fit.
NOTE: If required use packers provided to align catch plate
assembly with interior handle assembly.
Interior Door
enters here
or
If the Beaks of the Interior Assembly are
extended, use the Lever to retract them.
Place the Exterior Assembly onto the exterior
face of the door stile. Rotate the protruding
Spindle into a vertical position.
Remove the Handle Screws and lift the Interior
Handle off the Interior Base, place them aside.
Pass the correct length Fixing Screws through
the Interior Base and screw firmly into the
Exterior Assembly.
NOTE: DO NOT OVER TIGHTEN FIXING SCREWS
To install a Keyed Cylinder into the Interior
Assembly, remove and discard the Cylinder Plug
from the underside of the Interior Pull.
Place the Interior Pull over the Interior Base.
It may be necessary to rotate the Lever to find its
correct orientation. Refit the two Handle Screws.
Install the Keyed Cylinder into the Interior Pull
as shown in Figure G.
Depress the Plunger and test the lock operation
by operating the Lever and Cylinder Key(s)
if applicable.
NOTE: Ensure the Beaks are in the retracted
position before closing the door.
While placing the Interior Base onto the interior
face of the door stile, note the following:
- Allow the protruding Spindle to enter the
receiving slot on the underside of the Interior Base.
- Locate the bosses on the underside of the
Interior Base into the holes in the door stile.
Fit Interior Pull
31 - 33 Alfred Street
Blackburn
VIC 3130 Australia
ph 13 14 18
fax 13 18 14
www.ausloc.com
A Division of
GAINSBOROUGH
Hardware Industries
Limited
Austral Lock
SPACERS
Some applications require spacers between
the door and lock as shown.
Interior
Spacer
Exterior
Spacer
Interior Base
Beak
OR
Interior
Slim Pull
Interior ‘D’ Pull
Cylinder Plug
Keyed Cylinder
Plunger
Fixing
Screw
Handle Screw
Figure G
Lever Lever