Austro Flamm Integra II User manual

MANUAL
INTEGRA II
ENGLISH
Freestanding
Insert

TABLE OF CONTENTS
AUSTROFLAMM INTEGRA II
FREESTANDING
Austroflamm: An Overview 3
Safety Precautions 4,5
Labels 6,7
Main Control Board 8
Parts Illustration 9,10
Specification/Capacity 11
Automatic Safety Functions 12
Assembly 13
Installation Instructions 14,15,16
A New Heating Philosophy 17
What Are Pellets? 18
Storing Pellets 19
Basic Operation 20
Starting Procedure 21,22
Maintenance and Cleaning 23,24,25
Faults/Causes/Solutions 26,27
Key Word Abbreviations 28
Warranty 29
Warranty Registration 30
PELLETS / GENERAL
OPERATING INSTRUCTIONS/FEATURES
MAINTENANCE / CLEANING
QUALITY / WARRANTY
2
SAFETY NOTICE
IF THIS WOOD PELLET STOVE
IS NOT PROPERLY INSTALLED,
A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOL LOW THE
IN STALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR
FIRE OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN
YOURAREA.
PLEASE READ THIS ENTIRE
MANUAL BEFORE INSTALLATION
AND USE OF THIS WOOD PELLET
FUEL-BURNING ROOM HEATER.
FAILURE TO FOLLOW THESE IN-
STRUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY
INJURY OR EVEN DEATH.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE
INSTALLATION AND ASSEMBLY
This stove is not intended for
use in commerical installations.
This stove should be installed
by a certified service technician.
WARNING

50
pellet stove.
Congratulations on your purchase of
a quality Austroflamm wood pellet stove
made by Rika. You are now a member
of a group of over 100,000 Rika owners.
a
Europe. State of the art processes,
such as; robotic welding, laser cutting,
and complete micro-processor control
Free
leading stove manufacturer in
standing fireplaces and water heater
units.
3
in the industry.
3
Rika before your
purchase, please
RIKA was founded over
50 years ago in
Micheldorf, Austria by
Karl Riener and his family.
We appreciate quality
and feel that our company manufac-
turers some of the finest pellet and
wood burning stoves available in
today’s marketplace. From a small
company, specializing in hand made
wrought iron products, grew a large,
well known company known today as
Rika Metallwarengesellschaft.
Unique designs and emphasis on
quality, performance and superior
workmanship have made us a
leading stove manufacturer in
we feel is unequalled.

4
4
READ THESE SAFETY
PRECAUTIONS BEFORE
INSTALLING OR USING STOVE
The Austroflamm Integra II Insert
wood pellet stove must be properly
installed in order to prevent the
possibility of a house fire. For your
own safety, you must adhere strictly
to the installation instructions. Con-
tact your local building officials to
obtain a permit and information on
any installation restrictions and
inspection requirement in your area.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
The word “stove”, as used in this manual,
means the Austroflamm Integra II Insert
wood pellet stove
The stove’s exhaust system works with
negative combustion chamber pressure and
a slightly positive chimney pressure. It is
therefore imperative that the air intake
and exhaust system be air tight and
installed correctly.
BURN WOOD PELLET FUEL ONLY!
NEVER BURN ANY OTHER FUEL
SUCH AS PAPER, SOLID WOOD
OR CHARCOAL!
WARNING
When operated properly, the stove
cannot be over fired. However,
continuous operation at maximum burn
may shorten life of the electrical com-
ponents and is not recommended.
a regular basis.
4
Do not use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid or
similar liquids to start or “freshen up” a
fire in this stove. Keep these flammable
liquids well away from this stove when it is
in use.
Build-up of dust, soot, or creosote in the
chimney connector and in the exhaust vent can
cause a house fire. Although this will be
minimal with correct operation, it is advisable
to inspect the chimney connector and exhaust
vent on a regular basis and clean if necessary.
Ashes removed from the stove may be
hot. Ash must be deposited in a metal
container with a tight fitting lid. The
closed ash container should be placed on
a non-combustable surface and the ash
should be cold pending final disposal.
7’ to 8’
100

OMNI Labs in OR.
AustroflammIntegraFreestanding
55
Austroflamm Integra II Insert stoves have
been independently tested and listed
with OMNI Labs in Beaverton, OR., an
accredited testing laboratory, in
Avoid direct contact with
stove while in use as sur-
faces are hot and may
cause burns.
Never let unsupervised
children around stove while
in use as children may
contact hot stove surfaces,
which may cause burns.
Do not cook food, hot
beverages or place any-
thing on top of stove.
the combustion air as required.
.
The auger may start at any time
when the stove is running! Keep
hands and fingers away from
auger at all times as contact with
auger may cause personal injury.

OMNI SAMPLE LABEL FOR AUSTROFLAMM INTEGRA II
Insert
6

7
OMNI SAMPLE LABEL FOR AUSTROFLAMM INTEGRA II
Insert

Diagram A
8
MAIN CONTROL BOARD
4
A Bus 1
B Bus 2
C Bus 3
a Fine-wire fuse
b Capacitor
1. HAL-RG-fan
2. Control board
3. Tele/Pellet-Control
4. Air sensor
5. UTB
6. OTB
7. FKY 1
8. FKY 2
9. Alarm
I. Network 230VAC 50Hz
II. RG-fan
III Cross flow fan
IV Ignition element
V Auger motor
VI Circulating pump
VII Reserve
MAIN CONTROL BOARD
123456789VII VI VIV III II I
yellow/green
blue
brown
PE
N
L
a
b
PE yellow/green
ABC
Fig. 6
Hall IC combustion motor
Low limit sensor
Open
Open
Open
User board
Thermostate
High limit sensor
Open
110V power cord
Combustion motor
Convection fan

Fig. 2
2
Parts Descriptions (1-12):
Fiqure 2
1. Ceramic Side Glass
2. Ceramic Front Glass
3. Cast Iron Door
4. Door Handle Bolt
5. Door Handle
6. Auger Cover
7. Heat Shield
8. Rear Heat Exchanger Access Plate
9. Auger
10. Auger End Plate
11. Auger Motor
12. Rear Cover Plate
9
Parts Illustration
Fig. 1

Parts Illustration
3
Fig. 3
Fig. 4
27
28
Parts Descriptions (13-28):
Fiqure 3
15. Hopper Cover
16. Air Sensor
17. Top Grill
18. Ash Pan
19. Burn Pot
21. Lower Cast Wall
22. Lower Cast Wall Gasket
23. Upper Cast Wall
24. High Limit switch
25. Adjustable Door Latch
27. Main Circuit Board
28. Tele-Control (Europe Only)
Parts Descriptions (29-40):
Fiqure 4
29. Power Cord
30. Flue Adapter
31. Connecting Band
32. Low Limit Switch
33. Low Limit Gasket
34. Combustion Motor Housing
35. Combustion Motor
36. Covection Fan
37. Upper Door Hinge
38. Lower Door Hinge
39. Ignitor Element
40. Ignitor Bracket
10

11
Shroud Sizes
S 29” x 42”
L 32” X 46”
1-1/2” 25 3/4”
27 1/4”
13 3/4”
2 1/4”
7 1/2”
28 1/2”
Specification/Capacity
11
37 1/2”
25 3/4”
Exhaust Outlet
Hopper
Power
28 1/2”
(Front)
(Front)
(Total)
Rear Height
Rear Depth into Fireplace
Rear Width
19 3/4”
27 1/4”
11 1/2”
258 lbs.
7,000 - 44,000
99

12
AUTOMATIC SAFETY FUNCTIONS
1. AFTER A POWER FAILURE OPERATION MODES
In the case of a brief power failure, the stove resumes the same operating functions that were set before the
power failure occured.
ON-Mode (Manual mode):
The control switches into ST (Start Phase) and the stove then goes into ON mode.
TM-Mode (Automatic mode):
The control switches into ST (Start Phase) and the stove then continues to run in TM-mode.
SB-Mode (Standby mode):
The control switches into SB-Mode after approximately 2 seconds.
In the case of any power failure, a small quantity of smoke can escape from the stove. This should not last
longer than three to five minutes.
2. OVERHEATING
If the stove overheats, an excess temperature switch (Hi-Limit) will shut-off the stove fuel feed.
After the stove has cooled down, the stove defaults back to the original control program. However, heating only
continues if there are embers in the burn pot. If the stove does not re-ignite when fuel is fed again, then the
shut-down process (cleaning, after-running phase) is carried out.
ATTENTION: If overheating has occured then maintenance, cleaning and inspection must be carried out
by an authorized service technician.
3. LOW TEMPERATURE SWITCH OFF
If the stove cools down below minimum temperature, then the stove will go into automatic shut down mode.
4. AUGER MOTER
When the hopper lid is raised, the auger motor will stop feeding pellets, this safety feature is installed
to protect from potential injury from the auger shaft.
*Please note this stove will only operate with the hopper lid closed.

SIDE CLADDING
1. Place the sidepieces on the mounts pro-
vided on the base.
2. Push the side against the furnace until it
is stood vertically.
3. Then fasten at the top in the pellet con-
tainer using two screws.
Repeat this procedure on the other side of
the furnace.
During assembly do not drop any items (screws)
etc. into the fuel container - they can block the
conveyor helix and damage the furnace.
CONTROL AND CONTROL BOARD
The INTEGRA II pellet furnace has an elec-
tronic control fitted internally in the furna-
ce and a control board that is fitted to fur-
nace cladding.
The control (main board) and the control
board may only be altered by trained speci-
alist dealers or the service department.
Improper handling of these parts leads to
the warranty becoming null and void.
ATTENTION! Only work on the fire when the
mains plug has been removed from the socket.
Your furnace must be switched off and have
cooled down before carrying out any work on it.
GENERAL
ATTENTION! Only work on unit when the power
cord has been unplugged from the wall.
stove
During assembly do not drop any items
(screws) etc. into the hopper. Foreign items
will block the auger and damage the unit.
Then, fasten inside the hopper at the
top, using two (2) screws.
stove.
stove
control fitted internally in the stove
and a control board that is fitted to unit
cladding.
ASSEMBLY
13
stands vertically.
The control (main board) and the control
board may only be altered by specially
trained dealers or service department.
Improper handling of these parts will lead
to the warranty becoming null and void.
stove

The stove must be connected to an approved
3” or 4” pellet vent chimney.
14
Before installing, contact your local
building or fire officials about
resrictions and installation inspection
requirements in your area.
Manufacturer and distributor have no
control over the installation of the stove
and assume no responsibility for any
special, incidental or consequential
damages.
DO NOT INSTALL A FLUE
DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT!
DO NOT CONNECT THIS UNIT TO
A CHIMNEY FLUE SERVING
ANOTHER APPLIANCE!
ELECTRICAL CONNECTION
The stove is supplied with an approx. 7’ to 8’
long connecting cable. This cable is to be connected
to a normal 110 V, 60 Hz electrical connection. The
average power consumption is approx. 100 watts.
During the ignition process (duration 10 minutes)
approx. 300 watts. The connection cable must be
run so that any contact with hot or sharp-edged
external surfaces on the stove is avoided.
COMBUSTION AIR
Each combustion process requires oxygen or air. As a rule,
the combustion air is taken from the living area in the
house. The air taken from the living area must be reintro-
duced. In modern homes, very tight fitting windows and
doors mean too little air flows into the house for proper
combustion. This situation becomes problematic due to
additional ventilation in the house (e.g. in the kitchen and
bath exhaust fans). Outside air is recommended, but not
required, except in mobile home installation.
The total length of the horizontal vent must not
exceed 30 feet. The “PL” vent exhaust system
must be installed and sealed with 3 screws per
joint. The chimney manufacturer’s installation
procedures must be followed. In addition,
pipe connections, joints, and all pipe seams
within the home should be sealed with high-
temperature silicone sealer, (RTV) aluminum
tape.
INSTALLATION INSTRUCTIONS INTEGRA II INSERT
29” x 42”
The exit terminal must be located no less
than 60 inches from any opening through
which combustion products could enter the
building (i.e. windows and doors), no less
than 24 inches from an adjacent building,
and no less than seven foot above grade,
when located adjacent to public walkways.
It must be arranged so that exiting flue
gases will not be a hazard to people,
overheat combustible structures, or enter
the building.

INSTALLATION
INTEGRA II INSERT
15

16
INSTALLATION
INTEGRA II INSERT
Below 2,500 ft. altitude, a
three inch or four inch diameter is
appropriate.

17
A NEW HEATING PHILOSOPHY

18
WHAT ARE PELLETS?
association of the Pellet Fuel
Institute,

19
Pellet Fuel Institute
1601 N. Kent Street, Suite 1001
Arlington, VA 22209
Phone: [phone]
cause

20
The fire must only be started when fully fitted.
Your pellet furnace is exclusively for burning
pellets made from wood of a controlled quality.
Non-pelletised solid fuels (straw, maize, chop-
ped matter etc.) are not permitted. Failure to
adhere to these guidelines will make all gua-
rantee and warranty claims null and void and
could have a negative effect on the safety of
your fire.
When run correctly your pellet furnace cannot
overheat. Improper operation can however shor-
ten the life expectancy of the electric furnace
components (fan, motors and electric control)
and is not permitted.
CONTROL AND INTERNAL CONTROL
UNIT - FUNCTION
(Fig. 5, Part 45)
BASIC INFORMATION
Your pellet furnace is fitted with a modern
programmable microprocessor control.
The user can preset the individual equip-
ment functions via the internal control unit
(keypad with operating display) fitted on
the right hand rear wall.
The control (main board) and the control
board may only be altered by trained speci-
alist dealers or the service department.
Improper handling of these parts leads to
the guarantee and warranty becoming null
and void.
„MENU“ key
„MINUS“ key
„ON/OFF“ key
Display box
„ENTER“ key
„PLUS“ key
Internal control unit
All settings and functions can be regulated
via this unit.
Fig. 1 Internal control unit, key assignment
DISPLAY BOX:
Displays the operating modes in illuminated
letters.
MENU:
Navigation in and to the different sub-
menu levels.
ENTER:
Navigation in the main menus (SB; ON; TM)
and confirming user entries.
MINUS/PLUS:
Lowering or increasing user values.
ON/OFF:
Switching the fire on or off.
See the APPENDIX page 26 for a graphic
display of the menu driven operation.
BASIC OPERATION
DO NOT start your stove until the
venting installation is complete!
stove
stove and its
adhere to these guidelines could void
your warranty.
Your pellet stove is equipped with a modern
stove will not
Your Austroflamm pellet stove is equipped with an electronic ignition
start-up system. Starter fluids or gels are not necessary. Simply push
the start button and the unit will ignite within a ten minute period.