Automatic Systems ClearLock User manual

Security Booth
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
Security Booth
ClearLock
TECHNICAL MANUAL
Rev. A

2
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
Document Revision
Rev.
Date Written by Checked by Subject
A 2011-06-28 MFy MLB + JB First version

3
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
Table of Contents
1. SAFETY WARNINGS.....................................................................................................................................4
2. DESCRIPTION................................................................................................................................................5
2.1. COMPONENT LOCATION ...............................................................................................................................................................5
3. INSTALLATION..............................................................................................................................................7
3.1. SITE PREPARATION WORK............................................................................................................................................................7
3.2. STORAGE BEFORE INSTALLATION ................................................................................................................................................7
3.3. REQUIRED TOOLS........................................................................................................................................................................7
3.4. PACKING LIST..............................................................................................................................................................................8
3.5. EQUIPMENT ASSEMBLY (IF DELIVERED UNASSEMBLED)...............................................................................................................11
3.5.1. BASE ........................................................................................................................................................................11
3.5.2. UPRIGHTS .................................................................................................................................................................11
3.5.3. CANOPY....................................................................................................................................................................12
3.5.4. SIDE GLASS PANELS ..................................................................................................................................................14
3.5.5. MOBILE OBSTACLES ..................................................................................................................................................15
3.5.6. CEILING MOUNT.........................................................................................................................................................16
3.5.7. INSIDE COLUMN .........................................................................................................................................................17
3.5.8. METAL DETECTOR (OPTIONAL) ...................................................................................................................................18
3.6. EQUIPMENT INSTALLATION (ASSEMBLED)...................................................................................................................................19
3.7. ELECTRICAL CONNECTIONS .......................................................................................................................................................20
3.7.1. CONNECTIONS REQUIRED WHEN THE BOOTH IS DELIVERED UNASSEMBLED...................................................................20
3.7.2. EXTERNAL BOOTH CONNECTIONS ...............................................................................................................................22
3.8. START-UP .................................................................................................................................................................................24
4. OPERATION.................................................................................................................................................25
4.1. OPERATING PRINCIPLE ..............................................................................................................................................................25
4.2. PASSAGE AUTHORIZATION.........................................................................................................................................................26
4.3. MECHANICAL DRIVE SYSTEM......................................................................................................................................................26
4.4. OBSTACLE LOCKING AND UNLOCKING........................................................................................................................................27
4.5. EVACUATION MODE (EMERGENCY STOP) ....................................................................................................................................27
4.6. POWER FAILURE........................................................................................................................................................................27
4.7. SAFETY PHOTOCELLS................................................................................................................................................................27
4.8. NCD² CONTROL CONSOLE .........................................................................................................................................................28
4.8.1. CONSOLE DESCRIPTION.............................................................................................................................................29
4.8.2. CONSOLE PARAMETER PROGRAMMING .......................................................................................................................31
4.8.3. ALARM MESSAGES.....................................................................................................................................................33
4.8.4. OBSTACLE INITIALIZATION ..........................................................................................................................................34
4.9. PICTOGRAM ..............................................................................................................................................................................36
4.10. HEATER (OPTIONAL)................................................................................................................................................................36
5. MAINTENANCE............................................................................................................................................37
5.1. PREVENTIVE MAINTENANCE .......................................................................................................................................................37
5.2. PROBLEMS AND TROUBLESHOOTING (ALARMS) ..........................................................................................................................40
5.3. RECOMMENDED TIGHTENING TORQUES ......................................................................................................................................44
5.4. FIXED OBSTACLE REPLACEMENT................................................................................................................................................44
5.5. MOBILE OBSTACLE REPLACEMENT.............................................................................................................................................44
5.6. DOOR CLOSED POSITION ADJUSTMENT.......................................................................................................................................44
5.7. OBSTACLE LOCK ADJUSTMENT ..................................................................................................................................................45
5.8. SAFETY PHOTOCELL ADJUSTMENT (SEE ITEM 68 IN SECTION 2.1)................................................................................................45
5.9. ADJUSTMENT OF THE PRESENCE DETECTOR LOCATED INSIDE THE BOOTH ...................................................................................46
5.10. LEFT OBJECT DETECTOR ADJUSTMENT (OPTIONAL)..................................................................................................................46
5.11. NCD² CONSOLE CONFIGURATION.............................................................................................................................................47
5.12. SINGLE-PRESENCE DETECTION ADJUSTMENT (OPTIONAL).........................................................................................................48
5.13. METAL DETECTOR ADJUSTMENT (OPTIONAL)............................................................................................................................50
5.13.1. PROGRAMMING .......................................................................................................................................................52
5.14. PROLONGED STOP /DISPOSAL.................................................................................................................................................58
6. TECHNICAL SPECIFICATIONS..................................................................................................................59
7. DIMENSIONS ...............................................................................................................................................60
8. IMPLEMENTATION DRAWINGS.................................................................................................................61
9. WIRING DIAGRAM ......................................................................................................................................64
10. TERMINAL AND INPUT/OUTPUT ALLOCATION....................................................................................65

4
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
1. SAFETY WARNINGS
A number of safety precautions must be taken during the installation and
use of a Security Booth.
User safety
Do not cross the path of moving glass obstacles. The Security Booth is equipped with an unattended
operation feature. The glass obstacles could move unexpectedly.
DO NOT ENTER WHEN THE RED PICTOGRAM APPEARS. Only enter when you see the GREEN
PICTOGRAM.
Due to risk of injury, unaccompanied children must not be allowed to access the booth:
Children could place their hands on the obstacle before it is fully opened or has begun to open, and their
hands could be dragged along the obstacle and become pinched in the narrow gap of the unit.
Pets should not go through the booth.
Technical staff safety
Do not connect the equipment to a power source until instructed to do so. The Security Booth must be
installed with permanent wiring in accordance with the local code.
All equipment operations must be performed by qualified personnel. All operations that are not authorized
or that are carried out by an unqualified technician shall automatically and legally void the manufacturer’s
warranty and liability.
Ensure that the circuit breaker is turned off first before opening the housing of the Security Booth.
Keep the circuit breaker turned off for any work that does not require the motor or the programmable logic
controller to be turned on.
KEEP YOUR SECURITY BOOTH PROPERLY MAINTAINED as per manufacturer recommendations.
When servicing, keep the area around the Security Booth secured to avoid injuries from moving parts.
TO AVOID RISKS OF ELECTRICAL SHOCK, ensure that the Security Booth access panels are closed at
all times and only opened by trained personnel.
All internal elements that may be powered up or that may move must be handled with care.
Any modifications to the parameters must be performed by experienced and qualified personnel.
Automatic Systems is in no way responsible for any modifications made to the equipment. (Note: the
Security Booth is factory configured in “minimal risk” mode for its users.)
IMPORTANT SAFETY INSTRUCTIONS
TO REDUCE THE RISK OF INJURY OR DEATH, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS BEFORE INSTALLING, OPERATING OR SERVICING THE SECURITY
BOOTH. SAVE THESE INSTRUCTIONS!

5
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
2. DESCRIPTION
2.1. Component location
61
Canopy containing the
control electronics and
the motorization
devices
67
Mobile obstacles (2)
(sliding doors)
62
Side glass panels (2)
64
Base
68
Safety photocells on
each side of the
obstacles
63
Button inside the booth
to unlock the entry door
(optional)
65
Intercom
(optional)
66
Function
pictogram
72
Lifting eye bolts
Non Secured Area (NSA)
(=Entry side)
Secured Area (SA)
(=Exit side)
71
Metal detector
(optional)

6
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
81
Infrared presence
detector inside the
booth 84
Left object detector
(optional)
83
Single-presence
volumetric detectors
(8)
(optional)
82
Keyed locking device to
lock the obstacle on the
entry side (NSA)
(optional)
80
LED lighting
94
Main board VB3406
96
Single-presence
detection
(optional)
95
Metal detector
(optional)
93
Obstacle motor
90
Electrical power supply
91
Backup batteries (2)
92
Speaker for voice
synthesizer
Non-secured area
Secured area 97
Door closed detector

7
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
3. INSTALLATION
3.1. Site preparation work
Prior to installation, preparation work must be performed in accordance with the implementation drawing (see
Chapter 8). The following requirement in particular must be met:
Booth installation and canopy maintenance require sufficient floor-to-ceiling height.
The ground must be able to sustain the pressure exerted by the equipment.
The ground must be perfectly flat (smooth).
The maximum tolerated floor inclination in all directions is 0.3% (¼ in over 6 ft 6 in [6 mm over 2 m]).
The slope must be constant (no direction change).
3.2. Storage before installation
Before installation, protect equipment from impact and store it in its original packaging in a dry area protected
from dust, heat and the weather.
Store between -22°F (-30°C) and 176°F (80°C).
3.3. Required tools
WARNING: Because the various components are heavy—the side glass panels, the doors and the canopy all
weigh more than 110 lb (50 kg) each—a minimum of 2 persons are required to assemble the equipment.
Device capable of lifting 880 to 2200 lb (400 to 1000 kg), if the equipment is delivered assembled
Lift truck to install the canopy (220 lb [100 kg]), if the equipment is delivered unassembled
10-ft (3-m) straps (2) or vacuum discs (4) to handle the glass panels
Safety footwear, gloves, helmet and goggles
Percussion drill and drill bit set (1/8 to 3/8-in [3 mm to 10 mm])
Flat, Phillips and Torx screwdriver sets
Step ladder (6 ft [2 m] high)
Metric 13-mm open-end wrench
Metric Allen key set
Pry bar
Flat file
Cutter
Flat nose pliers (8 in [200 mm])
Wire cutter
Caulking gun (silicone cartridge included)
Bubble level (12 in [30 cm] long)
Vacuum
Window cleaner
Stainless steel cleaner
Toweling paper
Masking tape

8
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
3.4. Packing list
If the booth is delivered unassembled:
Ref.
Qty Description Location (most of the screws are on the specified
component or assembly)
1 1 Base
2 1 Right upright NSA
3 1 Left upright NSA
4 1 Right upright SA
5 1 Left upright SA
6 1 Canopy
6a: Canopy with electronics
6b: Canopy cover – section 1
6c: Canopy cover – section 2
7 1 Ceiling mount with detectors
8 1 Right-side glass panel
8e: Glass panel bracing
8i: Glass panel bracing
9 1 Left-side glass panel
9e: Glass panel bracing
9i: Glass panel bracing
10 1 Mobile obstacle NSA
11 1 Mobile obstacle SA
12 1 Inside column
30 4 #5-M8 x 20 Flat socket cap screw 2, 3, 4, 5
31 8 #3-M5 x 10 Button socket cap screw 6a, 6b, 6c
32 4 #5-M8 x 20 Flat socket cap screw 6a, 2, 3, 4, 5
33 4 Ring 6a, 2, 3, 4, 5
34 sq Plastic shims 6a, 8, 9
35 3 Gray silicone cartridge 8, 9
36 12 M8 x 35 Hex cap screw (13-mm wrench) 6a, 10, 11
37 12 M8 Lock washer 6a, 10, 11
38 12 Nylon washer 6a, 10, 11
39 8 #4-M6 x 16 Button socket cap screw 6a, 7
40 10 #2.5-M4 x 10 Button socket cap screw 12
41 4 #4-M5 x 16 Socket cap screw 1, 6a, 12b
42 4 M5 Flat washer 1, 6a, 12b
43 4 M5 Lock washer 1, 6a, 12b
1 2
3
45
6a
6c
6b
7
8
9
10
11
8i
8e
12
9i
9e

9
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
Accessory box
50 Control console
2 keys (ref. APEM A126)
2 keys (ref. APEM 601)
160-ft (50-m) cable and 2 connectors
51 Intercom
160-ft (50-m) cable and a connector
52 Connector for standard power cable
115/230 VAC–24 VDC
53 Display for volumetric single-presence
detection
configuration (optional)

10
Technical Manual
NAM-CLEAR-MT-EN-A
The information contained in this document is the property of Automatic Systems
and is confidential. The recipient shall refrain from using it for any purpose other
than for the use of the products or the execution of the project to which it refers
and from communicating it to third parties without prior written agreement from
Automatic Systems. The document is subject to change without notice.
54 Metal detector programming terminal
Key
(optional)
55 Keys to manually lock the exterior obstacle
(optional)
4 lifting eye bolts