Automatic Systems ClearLock 645 User manual

CL 645
(English Version)
Rev 00

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 2 / 28
00 11/2015 SLU FIRST EDITION

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 3 / 28
1. INTRODUCTION................................................................................................................................... 4
1.1. ..................................................................................................................................................... 4
1.2. .................................................................................................................................................. 4
1.3. .............................................................................................................................................. 4
1.4. ....................................................................................................................... 5
1.5. .............................................................................................................................................. 5
1.6. ............................................................................................................................................... 5
2. FUNCTIONS AND USE ......................................................................................................................... 6
2.1. ................................................................................................................................. 6
2.2. .............................................................................................................................. 6
2.3. ........................................................................................................................... 9
3. SYSTEM INSTALLATION ..................................................................................................................... 12
3.1. ................................................................................................................................... 12
3.2. .................................................................................................................................................. 12
3.3. .................................................................................................... 13
3.4. .............................................................................................................................. 14
3.5. ....................................................................................................................... 15
3.6. ....................................................................................................................................................... 16
3.7. ....................................................................................................................................................... 19
3.8. ................................................................................................................ 19
4. MAINTENANCE.................................................................................................................................. 20
4.1. ...................................................................................................................................... 20
4.2. .................................................................................................................................... 22
4.3. .............................................................................................................................. 23
4.4. ......................................................................................................................................................... 23
4.5. ................................................................................................................................ 24
5. GRAPHIC REPRESENTATIONS ........................................................................................................... 25
................................................................................................................... 25
.............................................................................................................. 25
................................................................................................................... 26
............................................................................................................... 26
..................................................................................................................... 27

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 4 / 28
1.
up are described in the technical handbooks. You can request them at Automac Systems
1.1.
Automac Systems
1.2.
1.3.

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 5 / 28
1.4.
Automac Systems maintenance service.
1.5.
1.6.

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 6 / 28
2.
2.1.
2.2.

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 7 / 28
Figure 1A serial control console
CONSOLE OPERATING KEY
ON - Console enabled
OFF - Only the funcons "Manual
working" and "Reset for one passage
are enabled
1 - ON/OFF key to enable the console
2 -
3 - Check (Metal Detector)
4 - Reset
5 - Emergency
6 - Block
7 - Booth1, booth 2, booth 3
8 -
entrance
9 -
10 - External door
11 - Internal door
12 - Intercom handset
1
2
3
6
7
8
9
10
11
5
CONTROLLO
RESET
EMERGENZA
BLOCCO
AUTOMATICO
MANUALE
BIDIREZIONALE
MONOUSCITA
OFF ON
PORTA
INTERNA
12
4
NIGHT
FUNCTION
CHECK
EMERGENCY
BLOCK INTERNAL
DOOR
EXTERNAL
DOOR
AUTOMATIC
MANUAL
BOOTH 1
BOOTH 2
BOOTH 3
BIDIRECTION.
UNIDIR.EXIT
UNIDIR.ENTR.
Bidireconal/unidireconal exit/unidireconal
Starng - Night funcon
Automac/Manual

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 8 / 28
ON- Console enabled OFF-console disabled
Led on= funcon enabled Led o= standard funcon
Check
Led on= check enabled Led o= check disabled
Reset
Led on= reset for one passage Led o= standard working
Led on= simultaneous opening of the doors Led o= standard working
Led on= block of the doors Led o= standard working
colour led.
Green led= unidireconal entrance Yellow led= unidireconal exit
Yellow/Green led = bidireconal
Red led= external door open Green led= external door closed
Internal door
Red led= internal door open Green led = internal door closed

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 9 / 28
Intercom
2.3.
1)
door opens.
2) Enter in the booth.
3)
4)

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 10 / 28
1)
2)
the
.
the

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 11 / 28
seconds and then turn it on again.

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 12 / 28
3.
3.1.
Automac Systems
3.2.
Automac Systems

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 13 / 28
Automac Systems
3.3.
1) mechanical disturbances
2) electric disturbances.
A-
C-
D-

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 14 / 28
A-
3.4.
1.
Figures 7A-7B booth movements
2.
Fig.7A Fig.7B
FIGURES 7A-7B BOOTH MOVEMENTS
FIGURE 8 STOPPING FEET
12
34
Rollers

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 15 / 28
3.
Figure 8 stopping feet
4.
5.
3.5.
Figure 10 lateral frames applicaon
Fig.7A Fig.7B
FIGURES 7A-7B BOOTH MOVEMENTS
FIGURE 8 STOPPING FEET
12
34
Rollers
FIGURE 10 LATERAL FRAMES APPLICATION
FIGURE 13 EXAMPLES OF INSTALLATION
Area where the
booth can be
anchored to the
plugging structure

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 16 / 28
1)
2)
3)
4)
5)
Figure 13 examples of installaon
3.6.
1.
grounding is good.
FIGURE 10 LATERAL FRAMES APPLICATION
FIGURE 13 EXAMPLES OF INSTALLATION
Area where the
booth can be
anchored to the
plugging structure

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 17 / 28
Figure 11 wiring
2.
.
3.
Automac Systems.
4.
5.
FIGURE 11 WIRING
GROUNDING
CONNECTION
STRUCTURE
N.1 CAVO 3 x 2,5 mm DIFFERENZIALE 0,03A
220V + T
ILOPITLUMOVAC1.N
CONSOLLE
BUSSOLA
DIFFERENZIALE 0,03A + 3 PRESE
BOOTH
CONSOLE
N.1 MULTIPOLAR
CABLE
CABLE
entrance
DIFFERENTIAL GEAR 0,03A + N.3 OUTLETS
SERIAL CONSOLE : CABLE AWG CAT.5 4 COUPLES.
Ø32
Ø32
2400
1050

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 18 / 28
Figure 12 booth pre-starng
A - Nut to adjust the height of the
weighed basket
B - Check nut to block the weighed
basket
C - Door lock rod
FIGURE 12 BOOTH PRE-STARTING
A
B
C
A - Nut to adjust the height of the
weighed basket
B - Check nut to block the weighed
basket
C - Door lock rod
FIGURE 12 BOOTH PRE-STARTING
A
B
C

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 19 / 28
6.
7.
3.7.
Metal detector alarm.
Check the signal lights.
Automac Systems
3.8.

The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using this information for any purpose other
than the use of the products or the execution of the project to which it refers and from communicating it to third parties without prior written agreement of Automatic Systems.
The document is subject to change without notice.
ClearLock 645-UM-EN p. 20 / 28
4.
4.1.
CHECK THERE ARE NO LIQUIDS FILTERED THROUGH
CONTROL CONSOLE CHECK THE COMMUTATORS
CHECK THE LEDS
METAL DETECTOR
LAMP
CHECK THE LIGHT SIGNALS
ACCIDENT PREVENTION
EMERGENCY RELEASE TESTS
CHECK THE SENSITIVITY OF THE ACCIDENT PREVENTION SENSORS
MOTORIZATION CHECK THE CLEANING CONDITION OF THE SLIDES AND WHEELS
TIGHTENED
CONDITION
PARTS IN DYNAMIC CONDITION
CHECK THE MOTOR AND CINEMATIC NOISE
CHECK THE SLIDING SURFACE AND THE WEAR CONDITIONS
OF THE CARRIAGES WHEELS
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