Autonics SR2 Series User manual

-|Transparent Guide|-
TCD210095AB
2 / 3-Phase SSR with
Detachable / Integrated
Heatsink
SR2 / SR3 / SRH2 / SRH3 Series
PRODUCT MANUAL
For your safety, read and follow the considerations written in the instruction
manual, other manuals and Autonics website.
The specications, dimensions, etc. are subject to change without notice for product
improvement. Some models may be discontinued without notice.
Features
• Two mounting hole types and sizes
• Alarm function (overheat prevention)
: alarm indicator (red), disconnect output, alarm output
• Improved dielectric strength: 4,000 VACᜠ (some are 2,500 VACᜠ model)
• Rated input voltage : 4 - 30 VDCᜡ, 24 VACᜠ, 90 - 240 VACᜠ
• Rated load voltage : 24 - 240 VACᜠ, 48 - 480 VACᜠ
• Rated load current : 15 A, 30 A, 40 A, 50 A, 75 A
• High heat dissipation eciency with ceramic PCB and integrated heatsink
• Zero cross turn-on/Random turn-on models available
• Input indicator (green)
ᜢ ᜧ ᜫ
Safety Considerations
• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• symbol indicates caution due to special circumstances in which hazards may
occur.
Failure to follow instructions may result in serious injury or death.
01.
Failure to follow this instruction may result in personal injury, economic loss or re.
02.
Failure to follow this instruction may result in explosion or re.
03.
Failure to follow this instruction may result in re or electric shock.
04.
source.
Failure to follow this instruction may result in re or electric shock.
05.
Failure to follow this instruction may result in re.
06. Do not disassemble or modify the unit.
Failure to follow this instruction may result in re or electric shock.
Failure to follow instructions may result in injury or product damage.
01.
Failure to follow this instruction may result in re or product damage.
02.
Failure to follow this instruction may result in re or electric shock.
03.
into the unit.
Failure to follow this instruction may result in re or product damage.
04.
Failure to follow this instruction may result in electric shock.
• Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.
• 4 - 30 VDCᜡ, 24 VACᜠ model supply should be insulated and limited voltage/current or
Class 2, SELV power supply device.
• Attach a heat sink or install the unit in the well ventilated place.
To attach the heat sink, use Thermal Grease as below or that of equal specication.
- Thermal Grease: GE TOSHIBA (YG6111), KANTO-KASEI (FLOIL G-600), SHINETSU (G746)
• Ground the heatsink, panel, or DIN rail. Failure to follow this instruction may result in
electric shock.
• While supplying power to the load or right after turning o the power of the load, do not
touch the body and heat sink. Failure to follow this instruction may result in burn due to
high temperature of the surface.
• In order to protect the product from the short-circuit current of the load, use rapid fuse of
which I
2
t is under the 1/2 of SSR I
2
t. When short-circuited, replace the fuse to those of same
specication with the used rapid fuse.
• Install dummy resistance in parallel with the load, to keep the sum of current owing in the
load and dummy resistance being over SSR minimum load current.
• When using random turn-on model for phase control, install noise lter between the load
and the power of the load.
• Do not use near the equipment which generates strong magnetic force or high frequency
noise.
• This unit may be used in the following environments.
- Indoors (in the environment condition rated in ‘Specications’)
- Altitude max. 2,000 m
- Pollution degree 2
- Installation category III

-|Transparent Guide|-
• Product • Instruction manual
Dimensions
• Unit: mm, For the detailed drawings, follow the Autonics website.
AInput indicator (green) BAlarm indicator (red)
• When installing to the panel, tightening the detachable heatsink type screw with a
torque of 2.5 to 3 N m, in case of the integrated heatsink type screw, the tightening
torque with 1.35 N m.
109
97
92
32
47.6
75.5
4-Ø 5.2
4-5.2
A
B4-R2.6
32.2
• Rated load current 15 / 30 / 40 A
130
103
3.5 3.5
2-Ø 4.5
76
90
100
3.5
3.5
4.5 4.5
A
32.2
112.7
B
• Rated load current 50 A
132.2
132
144
65
80
2-4.5
2-2
B
2-Ø 4.5
A
• Rated load current 75 A
132.2
132
144
130
2-4.5
2-Ø 4.5
115
2-2
B
A
This is only for reference, the actual product does not support all combinations.
For selecting the specied model, follow the Autonics website.
SR
No mark: detachable heatsink
H: Integrated heatsink
2: 2-phase
3: 3-phase
1: 4 - 30 VDCᜡ
2: 24 VACᜠ
4: 90 - 240 VACᜠ
2: 24 - 240 VACᜠ
4: 48 - 480 VACᜠ
Number: rated load current (unit: A)
No mark: Zero cross turn-on
R: Random turn-on
While supplying power to the load or right after turning o the power of the load,
do not touch the body and heat sink. Failure to follow this instruction may result in
burn due to high temperature of the surface.
• When installing multiple SSRs, be sure to keep space between SSRs for heat radiation.
• When installing SSRs horizontally (input part and output part on the same height),
be sure to supply less than 50 % of the rated load current.
• Autonics does not provide or sell a cooling fan. Buy directly a cooling fan.
Size
m3/min CFM
30 / 40 A AC Fan 80 × 80 mm 0.68 24.0
DC Fan 1.25 44.0
50 / 75 A AC Fan 92 × 92 mm 1.13 40.0
DC Fan 1.80 63.5
01) The cooling fan should be over the rated air ow value.
• Be sure to ground the bolts for grounding.
Panel cut-out
• Detachable heatsink type • Integrated heatsink type
(rated load current 15 / 30 / 40 A)
97
92 8-M5
47.6
32
103 4-M4
7 7
90
• Integrated heatsink type
(rated load current 50 A)
• Integrated heatsink type
(rated load current 75 A)
132 4-M4
65
132 4-M4
115
• Rated load current 30 / 40 A • Rated load current 50 / 75 A
DIN rail bracket
4-Ø 3.2
71.5
71.5
4-Ø 3.4
82.5
82.5

-|Transparent Guide|-
Connections
• For DC signal input models, 8 and 10 terminals are connected inside.
• For AC signal input models, 8 and 10 terminals are insulated inside.
R S T
Rapid fuse
1/L1
2/T1
3/L2
4/T2
5/L3
7/A1+
8/A2-
9/AL+
10/AL-
6/T3
Input circuit
Overheating
detection
circuit
Load
Input power
(DC,AC)
Alarm out
(NPN open collector output)
Load +
-
+
-
• Delta connection (△ connection)
R S T
Rapid fuse
1/L1
2/T1
3/L2
4/T2
5/L3
7/A1+
8/A2-
9/AL+
10/AL-
6/T3
Input circuit
Overheating
detection
circuit
Load
Input power
(DC,AC)
Alarm out
(NPN open collector output)
Load +
-
+
-
• Star connection (Y connection)
Input circuit
Overheating
detection
circuit
R S T
Rapid fuse
1/L1
2/T1
3/L2
4/T2
5/L3
7/A1+
8/A2-
9/AL+
10/AL-
6/T3
Load
Input power
(DC,AC)
Alarm out
(NPN
open collector
output)
Load +
-
+
-
• Unit: mm, When connecting the wire to the terminal, use the round crimp terminal.
Size
a≥ 3.5 mm ≥ 5.0 mm
b≤ 7.0 mm ≤ 12.0 mm
a
b
4 - 32 VDCᜡ 19 - 26.4 VACrmsᜠ
(50/60 Hz)
85 - 264 VACrmsᜠ
(50/60 Hz)
25 mA 15 mA 25 mA
≥ 4 VDCᜡ ≥ 19 VACrmsᜠ ≥ 85 VACrmsᜠ
≤ 1 VDCᜡ ≤ 4 VACrmsᜠ ≤ 10 VACrmsᜠ
time
Zero cross
turn-on
≤ 0.5 cycle of load
power + 1 ms
≤ 1.5 cycle of load
power + 1 ms
≤ 1.5 cycle of load
power + 1 ms
Random turn-on ≤ 1 ms - -
≤ 0.5 cycle of load
power + 1 ms
≤ 1.5 cycle of load
power + 1 ms
≤ 1.5 cycle of load
power + 1 ms
24 - 264 VACrmsᜠ (50/60 Hz)
Rated
load current
Resistive load
(AC-51)01) 15 Arms 30 Arms 50 Arms 75 Arms
Min. load current 0.15 Arms 0.2 Arms 0.5 Arms 0.5 Arms
250 A 400 A 1000 A 1000 A
current (I2 340 A2s1000 A2s4000 A2s4000 A2s
600 V
≤ 10 mArms (240 VACᜠ/60 Hz)
≤ 1.6 V
500 V/μs
48 - 528 VACrmsᜠ (50/60 Hz)
Rated
load current
Resistive load
(AC-51) 01) 15 Arms 30 Arms 40 Arms 50 Arms 75 Arms
Min. load current 0.5 Arms
300 A 500 A 500 A 1000 A 1000 A
current (I2 350 A2s1000 A2s1000 A2s4000 A2s4000 A2s
1200 V (zero cross turn-on), 1000 A (random turn-on)
≤ 10 mArms (480 VACᜠ/60 Hz)
≤ 1.6 V
500 V/μs
01) AC-51 is utilization category at IEC60947-4-3.
≤ 30 VDCᜡ ≤ 30 VDCᜡ ≤ 30 VDCᜡ
Load current ≤ 100 mA ≤ 50 mA ≤ 50 mA
≤ 20 ms ≤ 40 ms ≤ 40 ms
• Overheat prevention function is when SSR internal temperature is overheated, the load output is cut o to
prevent internal device damage and also the alarm indicator and alarm output turn ON.

-|Transparent Guide|-
: 24-240 VACᜠ
Rated load current 15 / 30 A
- Between the charging part and the case
: 2500 VACᜠ 50/60 Hz for 1 min
Rated load current 50 / 75 A
- Between the charging part and the case
: 4000 VACᜠ 50/60 Hz for 1 min
: 48-480 VACᜠ
Between the charging part and the case
: 4000 VACᜠ 50/60 Hz for 1 min
Insulation resistance ≥ 100 MΩ (500 VDCᜡ megger)
(input-output, input/output-case)
Indicator Input indicator (green), alarm indicator (red)
Vibration 0.75 mm double amplitude at frequency of 10 to 55 Hz in
each X, Y, Z direction for 1 hour
0.5 mm double amplitude at frequency of 10 to 55 Hz in
each X, Y, Z direction for 10 min
Shock 300 m/s2 (≈ 30 G) in each X, Y, Z direction for 3 times
100 m/s2 (≈ 10 G) in each X, Y, Z direction for 3 times
-30 to 80 ℃ (in case of the rated input voltage 90 - 240
VACᜠ: -30 to 70 ℃), storage: -30 to 100 ℃
(no freezing or condensation)
Ambient humidity 45 to 85%RH, storage: 45 to 85%RH
(no freezing or condensation)
connection
≥ 1×0.5 mm2 (1×AWG 20),
≥ 1×1.5 mm2 (1×AWG 16) or ≤ 2×1.5 mm2 (2×AWG 16)
≥ 1×1.5 mm2 (1×AWG 16),
≥ 1×16 mm2 (1×AWG 6) or ≤ 2×6 mm2 (2×AWG 10)
0.75 to 0.95 N m
1.6 to 2.2 N m
ᜢ ᜧ ᜫ
01) Refer to the ‘SSR Derating Curve’ in the product manual because the capacity of the rated load current is dier
depending on the ambient temperature.
02) Connect the wire met the capacity of the load current to the output terminal.
≈ 275 g (≈ 365 g)
15 / 30 / 40 A ≈ 686 g (≈ 896 g)
50 A ≈ 1268 g (≈ 1508 g)
75 A ≈ 2064 g (≈ 2354 g)
• The heatsink of the curves is dedicated for the SRH2/SRH3.
• Install SR2 / SR3 Series on the metal plate (min. 130 × 120 mm).
• Be aware that the ambient temperature and the derating curve is dierent by the
rated input voltage when using the product.
• When installing multiple SSRs, be sure to keep space between SSRs for heat
radiation. When installing SSRs horizontally (input part and output part on the
same height), be sure to supply less than 50 % of the rated load current.
• SSR derating curves obtained approval from the UL certication authority.
1415 / 1415R / 2415
15
10
4
1.5
0010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
Load current [A]
With heatsink
Without heatsink
15
10
4
1.5
0010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
With heatsink
Without heatsink
Load current [A]
15
10
4
1.5
0010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
With heatsink
Without heatsink
Load current [A]
With heatsink
Without heatsink
15
10
4
1.5
0010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
Load current [A]
1430 / 1430R / 2430
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
30
20
14
15
10
5
4
1.5
0
With heatsink
With heatsink+Cooling fan
Without heatsink
Load current [A]
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
30
20
15
10
5
1.5
0
With heatsink+Cooling fan
Without heatsink
With heatsink
Load current [A]
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
With heatsink+Cooling fan
Without heatsink
With heatsink
30
20
15
10
5
4
1.5
0
Load current [A]
14
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
With heatsink
With heatsink+Cooling fan
Without heatsink
30
20
15
10
7
5
1.5
0
Load current [A]

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
-|Transparent Guide|-
1440 / 1440R / 2440
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
30
15
1.5
7
5
0
Load current [A]
With heatsink+Cooling fan
With heatsink
Without heatsink
19
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
With heatsink
Without heatsink
With heatsink+Cooling fan
1.5
30
15
7
5
0
Load current [A]
19
1250 / 1450 / 1450R / 2450
Without heatsink
With heatsink
With heatsink+Cooling fan
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
60
50
23
40
16
9
51.5
0
Load current [A]
With heatsink+Cooling fan
Without heatsink
With heatsink
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
1.5
60
50
23
40
16
9
5
0
Load current [A]
1275 / 1475 / 1475R / 2475
With heatsink
With heatsink+Cooling fan
Without heatsink
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
1.5
75
50
16
34
10
5
0
Load current [A]
With heatsink
With heatsink+Cooling fan
Without heatsink
010 20 30 40 50 60 70 80 90
Ambient temperature [℃]
1.5
75
50
16
34
10
5
0
Load current [A]
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19
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