Autonics ARIO Series User manual

Thank you for purchasing an Autonics product.
This user manual contains information about the product and its proper use,
and should be kept in a place where it will be easy to access.
www.autonics.com
Instruction manual
Field Network Devices
ARIO Series
MOO-ARIOS-V1.1-2007US

© Copyright Reserved Autonics Co., Ltd. iii

ii © Copyright Reserved Autonics Co., Ltd.

Preface
© Copyright Reserved Autonics Co., Ltd. iii
Preface
Thank you for purchasing Autonics product.
Please familiarize yourself with the information contained in the Safety Considerationssection beforeusingthis
product.
This user manual containsinformationabout the porduct and its proper use,and shouldbe kept ina place where it will
beeasytoaccess.

Instruction Manual Guide
iv © Copyright Reserved Autonics Co., Ltd.
Instruction Manual Guide
Pleasefamiliarizeyourselfwiththeinformationinthismanualbeforeusingtheproduct.
Thismanualprovidesdetailedinformationontheproduct'sfeatures.
Itdoesnotofferanyguaranteeconcerningmattersbeyondthescopeof thismanual.
Thismanualmaynotbeeditedorreproducedineitherpartorwholewithoutpermission.
Thismanualisnotprovidedaspartoftheproductpackage.
Pleasevisitourwebsite(www.autonics.com)todownloadacopy.
Themanual'scontentmayvarydependingonchangestotheproduct'ssoftwareandotherunforeseendevelopments
withinAutonics,andissubjecttochangewithoutpriornotice.Upgradenoticeisprovidedthroughourhomepage.
Wecontrivedtodescribethismanualmoreeasilyandcorrectly.However,ifthereareanycorrectionsorquestions,please
notifyustheseonourwebsite

Instruction Manual Symbols
© Copyright Reserved Autonics Co., Ltd. v
Instruction Manual Symbols
Symbol
Description
Supplementaryinformationforaparticularfeature.
Failuretofollowinstructionscanresultinseriousinjuryordeath.
Failuretofollowinstructionscanleadtoaminorinjuryorproductdamage.
An example of the concerned feature’s use.
※1
Annotationmark.

Safety Considerations
vi © Copyright Reserved Autonics Co., Ltd.
Safety Considerations
Pleaseobserveallsafetyconsiderationsforsafeandproperproductoperationtoavoidhazards.
Safety considerations consist of ‘warning’ and ‘caution. The following symbols represent cautionduetoparticular
circumstancesinwhichhazardsmayoccur.
Warning
Failuretofollowinstructionscanresultinseriousinjuryordeath.
Caution
Failuretofollowinstructionscanleadtoaminorinjuryorproductdamage.
Fail-safedevicemustbeinstalledwhenusingtheunitwithmachinerythatmaycauseseriousinjuryorsubstantial
economicloss.(e.g.nuclearpowercontrol,medicalequipment,ships,vehicles,railways,aircraft,combustionapparatus,
safetyequipment,crime/disasterpreventiondevices,etc.)
Failuretofollowthisinstructionmayresultinpersonalinjury,economiclossorfire.
Donotusetheunitintheplacewhereflammable/explosive/corrosivegas,highhumidity,directsunlight,radiantheat,
vibration,impact,orsalinitymaybepresent.
Failuretofollowthisinstructionmayresultinexplosionorfire.
Donotdisassembleormodifytheunit.
Failuretofollowthisinstructionmayresultinfire.
Donotconnect,repair,orinspecttheunitwhileconnectedtoapowersource.
Failuretofollowthisinstructionmayresultinfire.
Check ‘Connections’ before wiring.
Failuretofollowthisinstructionmayresultinfire.
Usetheunitwithintheratedspecifications.
Failuretofollowthisinstructionmayresultinfireor shorteningthelifecycleoftheproduct.
Useadryclothtocleantheunit,anddonotusewaterororganicsolvent.
Failuretofollowthisinstructionmayresultinfireorelectricshock.
WhenconnectingthepowerinputandI/Owiring,useAWG22~16cable.
Aftercheckingtheconnectingandremovingthewire,usethecrimpterminal.
Failuretofollowthisinstructionmayresultinfireormalfunctionduetocontactfailure.
Keep the product awayfrommetal chip, dust,and wire residuewhich flowintotheunit.
Failuretofollowthisinstructionmayresultinfireorproductdamage.
Donotcutoffpowerordisconnectconnectors(orterminals)whileoperatingtheunit.
Failuretofollowthisinstructionmayresultinfireorproductdamage.
※Thespecificationsanddimensionsofthismanualaresubjecttochangewithoutanynotice

Caution during Use
© Copyright Reserved Autonics Co., Ltd. vii
Caution during Use
Follow instructions in ‘Caution during Use’. Otherwise, it may cause unexpected accidents.
ABUSpowerandI/O power shouldbeinsulatedbytheindividuallyinsulatedpowerdevice.
Powersupplyshouldbeinsulatedandlimitedvoltage/currentorClass2,SELVpowersupplydevice.
Usetheratedstandardcablesandconnectors.Donotapplyexcessivepowerwhenconnectingordisconnectingthe
connectorsof the product.
Keepawayfromhighvoltagelinesorpowerlinestopreventinductivenoise.
Incaseinstallingpowerlineandinputsignallineclosely,uselinefilterorvaristoratpowerlineandshieldedwireatinput
signalline.Forthestableoperation,useshieldwireandferritecore,whenwiringcommunicationwire,powerwire,or
signalwire.
Donotuseneartheequipmentwhichgeneratesstrongmagneticforceorhighfrequencynoise.
Donottouchthemodulecommunicationconnecterpartofthebase.
Donotconnectorremovethebasewhileconnectedtoapowersource.
Forremovingtheterminal,bodyorbase,donotoperateunitsforalongtimewithoutit.
Thisunitmaybeusedinthefollowingenvironments.
①Indoors
②Altitudemax.2,000m
③Pollutiondegree2
④InstallationcategoryII

Table of Contents
viii © Copyright Reserved Autonics Co., Ltd.
Table of Contents
Preface ...................................................................................................................................................... iii
Instruction Manual Guide ........................................................................................................................ iv
Instruction Manual Symbols .................................................................................................................... v
Safety Considerations.............................................................................................................................. vi
Caution during Use.................................................................................................................................. vii
Table of Contents.................................................................................................................................... viii
1Reference manuals............................................................................................................ 9
2Overview......................................................................................................................... 10
3ARIO system.................................................................................................................... 11
3.1 Unit configuration ....................................................................................................................11
3.2 System power supply and distribution..................................................................................12
3.3 Insulation...................................................................................................................................12
4Installation...................................................................................................................... 13
4.1 Environmental condition.........................................................................................................13
4.2 Installation positions................................................................................................................14
4.3 Unit configuration ....................................................................................................................14
4.4 DIN rail mounting & removing ................................................................................................14
5Wiring.............................................................................................................................. 18
5.1 Cautions for communication cable........................................................................................18
5.2 Install ferrite core......................................................................................................................19
5.3 Connector specifications.........................................................................................................19
5.4 Wire ferrule specifications .......................................................................................................20
5.5 Connecting & removing ...........................................................................................................20
6Earthing and shielding..................................................................................................... 21
6.1 Earthing......................................................................................................................................21
6.2 Shield connecting system .......................................................................................................22
6.3 Possible shielding connection ................................................................................................22
7Maintenance ................................................................................................................... 23
7.1 Component part of the module..............................................................................................23
7.2 Body-Terminal disassembly & assembly...............................................................................24
7.3 Base-Body disassembly & assembly......................................................................................24
7.4 DIN rail-Base disassembly & assembly ..................................................................................24
8Operation........................................................................................................................ 25
8.1 Workflow....................................................................................................................................25
8.2 Monitoring .................................................................................................................................26
9DAQMaster functions....................................................................................................... 27
10 Appendix......................................................................................................................... 28
10.1 Glossary......................................................................................................................................28

1 Reference manuals
© Copyright Reserved Autonics Co., Ltd. 9
1Referencemanuals
Refer to thefollowingmanuals to use the ARIO system stably and safely.
Instructionmanual
ItdescribesanoverviewofARIOsystem,installationenvironment,andmaintenance,etc.
Couplermanual
Itdescribestheoverviewofeachcommunication,specifications,dimensions,memorymapand
troubleshooting.
Modulemanual
Itdescribesthedimensions,specifications,andconnectionsofeachmodule.
DAQMaster
user manual
Youcanusemodulesetting,real-timecontrolofinput/outputsignal,andmonitoring/diagnosis
function(exceptARIO-C-PNandARIO-C-PB)viaDAQMaster.Also,thevirtualmodeand
recommendedsortingprovidesanarrangementthecouplerandmodules.

2 Overview
10 © Copyright Reserved Autonics Co., Ltd.
2Overview
SupportI/ObasedontheindustrialEthernet/FieldbusserialcommunicationforSmartFactory
SequentialmultipleI/OdistributioncontrolviaPLC,IndustrialPC,etc
Coupler:Supportsvarious communications.(EtherCAT,CC-Link,ProfiNet,ProfiBus,Ethernet/IP,DeviceNet,
ModbusTCPcompatible,ModbusRTUcompatible)
Module:Variousinput/outputmodules,powermodules:
BUSandI/Opower,digitalinput/output(4/8CH),analoginput/output(2/4CH),TC/RTDinput(4CH)
Up to64modulescanbeextended(dependingoncommunicationanduserconfiguration)
Hot-swapfunction:Thesettingscanberestoredautomaticallybyreplacingterminalandbodyduringoperation,and
easymaintenance
Push-inconnection:Easywire connectionwithouttools,helpingtoreducetheworkload
ImproveduserconveniencewithDAQMaster,adeviceintegrationmanagementprogram
-Modulesettings,real-timecontrolofinput/outputsignal,monitoring,anddiagnosisfunction
-Productselectionandplacementthroughvirtualmode,offeringrecommendedsorting

3 ARIO system
© Copyright Reserved Autonics Co., Ltd. 11
3ARIOsystem
3.1 Unitconfiguration
1. Coupler(ARIO-C)
2. Module(ARIO–S,ARIO-P)
3. Endmodule
Mainfeatures
Mainfeatures
Mainfeatures
-Fieldnetworkcommunication(Slave)as
insulated
-Managesmemorymapandsetsmodules
-24VDCcouplerpowerasexternalnon-
insulated
-I/Omodule:DigitalandAnalogsignals
-Powermodule:ProvidingBUSandI/Opower
-Specialmodule:Temperature/Counter/
Pulseinputandmore
-Hot-swapavailable
※The base of I/O and powermodule has a
differentshape. Beware of that when
youinstall theproductortheHot-swap
condition.
-Thelastmoduleofsystem
-Preventsbasefromthesystemexposure
Endplate (soldseparately)
Main featues:Fixing the unitmounted on the DINrail (recommendedinstallation height: ≤15mm)

3 ARIO system
12 © Copyright Reserved Autonics Co., Ltd.
3.2 Systempowersupplyanddistribution
Name
Terminalinput(external)
Basedistribution(internal,ABUS)
SupplyPower
BypassPower
Cut-OffPower
PowerType
Coupler
ABUSPower,
I/OPower
donotcare
ABUSPower,
I/OPower
VDC
Powermodule
(BUSpower)
ABUSPower
I/OPower
ABUSPower
VDC
Powermodule
(I/Opower)
I/OPower
ABUSPower
I/OPower
VDC, VAC
※The affectingpower rangewhen removingthebody and terminal of the module.
3.3 Insulation
Insulation
Circuit
Description
Insulated
Innerandexternalcommunicationcircuits
CommunicationterminalforFieldnetwork–
Innercontrolcircuit
ExternalABUSpowercircuit–
ExternalFieldpowercircuit
Betweenpowercircuitswithexternalinput
Non-insulated
ExternalABUSpowercircuit–Innercontrolcircuit
ABUSpowersupplywithexternalinput–
(internal)controlcircuit
ExternalABUSpowercircuit–
Externalcontrolcircuit
I/Opowersupplywithexternalinput–
(external)controlcircuit
InnerBUSpowercircuit–Innercontrolcircuit
(internal)BUSpowersupply–(internal)control
circuit

4 Installation
© Copyright Reserved Autonics Co., Ltd. 13
4Installation
Thefunctionsthattheproductprovidescanbelimiteddependingontheinstallationenvironment.
Besuretoreadeachmanual carefullybeforeyoustarttheinstallationThereispossibletogenerate
heat while the product is operating. It doesn’t have any impact on the operation if a particularcase
doesnotoccur.
4.1 Environmentalcondition
Besuretofollowtheclimaticenvironmentalconditionslistedonthespecificationsfromthecouplerandmoduleuser
manual.
Installthetemperatureinputmoduleinaplaceoutofthedirectwind.
Considertheinstallationpositionsanddesignforsufficientventilation.Ithastopulltheheatfromthelowerparttothe
upperpartof theproduct.Installanairexhaustfaninthetop.
Tominimizetheinterferenceandimpactofproducts,wire,andperipheraldevices,besuretoinstalltheARIOtomeet
installationdistance.

4 Installation
14 © Copyright Reserved Autonics Co., Ltd.
4.2 Installationpositions
Thehorizontal,vertical,top,andbottompositionsareavailable.
Werecommendthatinstallthetemperatureinputmoduletobethetoporbottomposition.
4.3 Unitconfiguration
YoucanusethevirtualmodeviaDAQMasterfortheconnectionmethod.
Followtheregulationsbelow toconfigurethemodules.
- The number of connected modules:up to 32 or 64 modules
- The Length of connection: 768 mm (includethepower module andexcept the coupler/end modules)
- 8 digital I/O modulesand 4 analog/special modules can be connected toARIO-P-Bor ARIO-P-F1.
- Do not connect the temperatureinput moduleat the left and right side of the power module.
- If you have difficultywith this configuration, place the I/O module (word type) first. And then put a bit or 1-byte
typemodulenext toit.
4.4 DINrailmounting&removing
(1) Preparationsformounting
Preparea non-conductive flathead(−) screw driver(tip width: ≤3 mm) and thelayout of the unitwith an
intendedconfiguration.
Unit: mm, install theDIN rail that meets the sizesbelow.

4 Installation
© Copyright Reserved Autonics Co., Ltd. 15
(2) Mounting
Inset the productsfromleft to right, in order from the coupler to the module.
Wheninserting the module, be sure to engage the tongue and groove jointsof adjacent modules.
The position of the DIN rail fixing device (Rail Lock) islike the figure below.
1st HookthepreparedscrewdrivertothebottomRailLockofthecouplerandpullitdown.
2nd PlacethetopRailLock ofthecouplerontheDINrail.

4 Installation
16 © Copyright Reserved Autonics Co., Ltd.
3rd PlacethemoduleontheDINrailinthesamewayasthecouplerandslideittothedirectionofthecoupler.
4th Mount the endmoduleonthesideofthelastmodule.
5th PushupallRailLocksusingthescrewdrivertomounttheunit.
※YoucanattachtheEndplate(soldseparately)totheunit'sleftandrightsidetofixitfirmly.

4 Installation
© Copyright Reserved Autonics Co., Ltd. 17
(3) Removing
If another module is connected atthe right side of the moduleto be removed,the base may not be removed.
ARIO seriesmust beremovedas the reverse of installation order:
End plate →End module →Module →Coupler.
1st HookthescrewdrivertotheRailLock andpull itdown.
2nd Lifttheproductandremoveitfromthe DINrail.

5 Wiring
18 © Copyright Reserved Autonics Co., Ltd.
5Wiring
UsetheULandKCcertifiedoreachfieldnetworkassociationcertifiedcables.
Usethecopper-conductorwirewiththetemperatureclass60℃.
Donotconnectordisconnectcablesfromtheterminalwhiletheproductisoperating.
Bewareofthesafetyaccidentswhenthehot-swapisactivated.Itmayresultinseriouspersonalinjury
andeconomicloss.
Forwiring,useonlytoolsmadeofnon-conductivematerialsexceptforpinholeterminals.
Dependingontheproduct'sconnectionandoperatingconditions,itmayresultinseriouspersonal
injuryandeconomicloss.
Carefullyorganizeandarrangethecablestominimizestress.
5.1 Cautionsforcommunicationcable
Requirements
Description
Usestandardizedproducts
Useaccessories,suchasconnectorsandcables,thatarecertifiedbythefieldnetworkassociations.
Complywithnodespace
(Thelengthof
communicationcable)
Installthecablesin accordancewiththeminimumandmaximumdistancesineachtransferrate
allowedbythefieldnetworkassociations.
Observetheminimumcableconnectionintervalsdefinedbythefieldnetworkassociations.
(Itnormallyhas1mapart.)
DonotT-shapedbranch
DonotuseT-shapedbranchorcableextension,whichmaycausecommunicationnoise.
Incaseofadaisychain,incorrectcouplingcancauselinebreaksandmakenoise.
Donotannular
arrangement
Makethecablearrangementinsmoothway.
(Incaseof1mcable,thefirst1/4pointandthelast1/4pointshouldcontactwitheachother.)
Donotarrangethecablesintheformofannular,8typeand0type.
Detachsegment
Separatesegmentsbyfunction.
Separatethecontrolareaoftheproducttolimitthepropagationwhenproblemsoccur.
Whenconnectingthemaximumnodeofasingletrunkdefinedbythefieldnetworkassociations,
separatethesegment(16nodesor32nodesunits,differentfromeachfieldnetwork)byconsidering
thenoiseoncommunicationlines.
Besuretoinstallonerepeaterpersegmentintheserialcommunication.
Useahub
Itisrecommendedtouseahuborswitchhub(availableforcollision,loadbalancing,etc.)
whenextendingthecommunicationcable.
Installferritecores
Installferritecoresapprox.10cmawayfromthepower,I/Oterminalsandcommunication
connectorstoprotectagainstenvironmentalnoise.

5 Wiring
© Copyright Reserved Autonics Co., Ltd. 19
5.2 Installferritecore
Installferritecoreapprox.10cmawayfromthepower,I/Oterminalsandcommunicationconnectorstoprotectagainst
environmentalnoise.
UsetheLaird's28A5776-0A2ortheproductthatmeetsthefollowingperformance
※Impedance (Z)
Frequency
25MHz
100MHz
300MHz
Normal(REF)
115Ω
210Ω
360Ω
Minimum
-
168Ω
-
5.3 Connectorspecifications
Based on the user’s environment, nonrated (e.g., solid wire) wire can be used.
However,itmayresultinpersonalinjuryoreconomicloss.
Wiringmethod:Screwless
Connectiontype:Pinconnector,pinterminal
Lengthofconnection:8to12 mm (ratedlength:10 mm)
Wiregauge:AWG22-16 (ratedgauge:AWG18)
Current:Max.2,000mA(1terminal)
Voltage:Max.230VAC(1terminal)