Auxx Lift 2400 Guide

Auxxlift 2400 and 2600
Auxxlift 1800
adjustment
(New Motor Head)
Design and Quality
AUXXLIFT of the USA
All rights reserved
US Patent
Release 07/2023/SW

Important information
The equipment is well-constructed and tested to safety
All parts will fit together
The motors are pre-adjusted for an easier adjustment
If one or more parts are altered we will void the warranty
The equipment is tested to the UL requirement for lifting cranes
Never cut the Wire rope
Never move the cable clamps on the tubes in a different position
After the install check all the screws and tightness
Don’t change any material
Never drill additional holes in any of the parts
Before you switch on the controller, check the wiring
If everything is working perfectly please switch on the DEADMAN (DM).
It is for your Safety!
ADJ
on DM on
off
on
Page 1

Remove the end beam
Place the ladder for adjustment
into this area
I. Adjustment (ADJ.) General
• Prepare the adjustment.
• Check your install
• You want to stand underneath the controller to adjust the settings
• For easier adjustment, remove the end beam.
Page 2

Power Cable
Bracket
Motor set-up
II. Adjustment (Adj.) General
• Check the location of the strut channel in relation to the motor
• Wire rope falling inward
Left Motor
Green Zip-tie
Strut channel position Controller
connection side
Motor
connection side
Hole for adjustment
screw
Shape of motors
600 lbs600 lbs
400 lbs400 lbs
Wire rope
routing
4 Grooves
6 Grooves
Page 3

Right
Motor
Left
Motor
120V -O
Power
ADJ DM Learn Max Time Delay Time
Left Motor Right Motor
Power
switch
Fuse 10A Fuse 1A
On
OFF
Outlet
Left Motor
Right Motor
Strut Channel
red green green red
Black
Red
White
Green
Red
Black
White
Green
Green
White
Black
III. Adjustment, checking your installation
• Controller position
• Wiring
• Electrical Wire routing
• Motor position (left and right) in relation to the control module
• Wire Rope position
• Power cord routing
Left Motor
Green zip-tie Right Motor
Red zip-tie
Page 4

Do not
tighten nuts
and set
screws yet
IV. Adjustment in Three steps
• Make sure the wire rope wraps are nicely and evenly
wrapped around the motor tubes
• No gaps, loops, overlays and tight
• Level the long beam on both sides with a level
• Don’t tighten the U-Bolts or the set screws yet.
• Motor adjustment
Step 1
Step 2
Step 3 Motor adjustment
Page 5

DL1
(Power)
SW1 S2 S3 PT1
ON
1 2
DL4 DL5 DL7 DL6
LED3 LED2 LED1 DL2 DL3

ON
1 2
Indicator LED
ON
1 2
*
Wire and Motor switch test
*No impact
Motor adjustment mode,
Deadman off
S2
Remote learn button
S3
Controller running
time learn button
10sec-1.5min
Default 1.5min
PT1
Delay time Default 5
Please control
Lift mode, DEADMAN active
ADJ DM
Lift activity Indicator LED
red green green red
Floor
1/8"
Stop floor adjustment
before the legs touch the floor!
V. Adjustment, Controller overview
• Don’t use S2, S3, PT1 for the Adjustment!
• During the adjustment the DeadMan (DM) is OFF!
• ADJ- Mode, indicating electrical wiring and status of motors (four
LED’s)
• Overheat advice
• Lowest point adjustment.
Overheat advice
It can happen that during the adjustment the motors overheated
The adjustment in this moment isn’t possible. Wait for the motors to cool off. It takes 10-15 minutes. Stop
adjustment!
You can see if it is overheated
Switch ADJ on E.g. two LEDs are off on one side (red and green) Overheating is still active. Wait until the LED
switches back on. Switch ADJ off
Page 6

Outside switch
Clockwise = +
Righty tighty
Inside switch
Clockwise = +
Righty tighty
VI. Adjustment switches
• Adjustment switches are Inside / Outside
• The location of Floor and Ceiling adjustment
• View is always in the direction of the ceiling
Floor
Adjustment
Ceiling
Adjustment
“ + ” extend the movement, bring the platform endpoints closer to the ceiling or floor
“▬ “reduce the movement, bring the platform more away from the ceiling or floor
Page 7

Outside switch
CCW = +
Lefty Loosy
Inside switch
CCW = +
Lefty Loosy
VII Adjustment switches for previous motors
• Adjustment switches, Inside / Outside
• Location of the Floor and Ceiling adjustment
• View always in direction ceiling
• This instruction shows only the newer motors.
Ceiling
Adjustment
Floor
Adjustment
“ + ” extend the movement, bring the platform closer to the ceiling or floor
“▬ “reduce the movement, bring the platform further away from the ceiling or floor
+
Left
Motor
+
+
Right
Motor
+ = CW
Outside
switch
Floor Adj. Inside switch
Ceiling Adj.
Outside
switch
Floor Adj.
-
+
-
+
-
+
-
+
+
Left
Motor
+
+
Right
Motor
+ = CCW
Outside
switch
Ceiling Adj. Inside switch
Floor Adj.
Outside
switch
Ceiling Adj.
-
+
-
+
-
+
-
+
New Motor head
Previous Motor head
Page 8

VIII. Adjustment
• Control the motor position
• All views in direction ceiling
• Location of the adjustment switch
• Direction for the adjusting
Wrong!
Right Motor on the left side Correct!
+
Left
Motor
+
+
Right
Motor
+ = CW
Outside
switch
Floor Adj. Inside switch
Ceiling Adj.
Outside
switch
Floor Adj.
-
+
-
+
-
+
-
+
Outside
switch!
Inside
switch
All Switches are working in
the same direction!
+ = Clockwise
- = Counter-clockwise
+ = CW
+-
Page 9

Extension stick 3', 1mExtension stick 3', 1m
With an extension stick you can easy adjust the motors from the floor!
Never use a drill for the adjustment!
If you feel or hear a mechanical clicking or the turning of the screw is showing resistance, stop
immediately turning in this direction!
Fix the problem:
Turn in direction + (plus=Clockwise), control the Motor wiring
Still the problem, please contact the service
Extension stick 3', 1m
Maximum Uncoil
2 complete rotations
IX. Adjustment
• Extension stick, not included
• Clicking during turning the switches
• Unwrapping and gap advice
Gap smaller
1/16"= 1mm
Unwrapping and Gap
Page 10

Adjustment Step 1
• Control the lift assembly
• All views is in direction Ceiling
• Switch on ADJ
Left Motor
(green zip- tie) Right Motor (red zip-tie)
Inside switch
Tools
Advice
Control
Floor ADJ Ceiling ADJ Floor ADJ
Ceiling ADJ
All LED’s on? No
Yes
Control the wire
connection and
cable connector
position
Switch ADJ off
(DeadMan off)
ADJ
on DM on
off
Cable
connector
position
on
ADJ
on DM on
off
on
Important:
Before you switch on ADJ
please stop the motors!
Avoid Controller Damage
Page 11

Adjustment Step 2
• Adjustment switches, Inside- and Outside Switches
• Position for Floor and Ceiling adjustment
• Indicator LED’s (Floor, Ceiling- ADJ on)
• View always in direction ceiling
Red
Inside Green Outside Green Outside Red Inside
Controller board
Motor switch and wiring. Check the indicator LEDs
ADJ=On, Motors are not running!
Each LED indicated the Motor switch and the motor wiring!
Left Motor,
green cable tie
Ceiling ADJ
Floor ADJ
Right Motor,
red cable tie
Ceiling ADJ Floor ADJ
+
ADJ
on
-
Page 12

Adjustment Step 3
• Adjustment only possible when white LEDs are on
• Turn in direction + / Clockwise/ Righty tighty
• Don’t turn in direction - / Counter-clockwise / lefty loosy
ADJ
on DM
on During the adjustment
ADJ (Adjustment)=off
DM (DeadMan)=off
Red DIP- Switch on the
controller board
on
off
STOP DOWN
UP
1 UP
2 Stop
3 Down
4 Learn
STOP DOWN
UP
Controller on
White LED on
Max running
Time 1.5min
SW1 S2 S3 PT1
LED3 LED2 LED1 DL2 DL3

ON
1 2
ADJ DM
Indicator LED
Controller off
White LED off
Controller Board
Desired adjustment
Press Up 1, lift stops here by itself
Press Down 3, lift stops here by itself
Page 13
Adjustment

Push UP and let the motors run until
motor stops by themelves at your desired
height or before?
(NO, open Basic setting)
Yes!
White LED’s on?
yes
no
Are the white LEDs off?
Activate the Controller
Button
Press Down 3
Let it run 2"
Press Stop 2
Press UP 1
Let lift run until
Lift stops by itself
(max Controller running
time 1.5min!)
Turn Inside switches (+)
a minimum of 3 turns
Is the motor turning?
No: You are turning in the wrong direction.
Bring both motors to the desired height
and level
Ceiling Adjustment
Left Motor,
green cable tie
Ceiling
ADJ
Floor
ADJ
Right Motor,
red cable tie
Ceiling
ADJ
Floor
ADJ
Page 14
STOP DOWN
UP
1 UP
2 Stop
3 Down
4 Learn

Turn outside switches (+)
a minimum of 3 turns
Is the motor turning?
No, you are turning in the wrong direction.
Bring both motors to the desired height
and level, stop 1/8" before legs touch the
floor!
Push Button DOWN and let the motors run.
Do the motors stop at their desired height or
before by themselves?
(NO, Lock Basic setting)
Yes!
White LED’s on? Are the white LED off?
Activated the Controller
Button
Press Up 1
Let it run 2"
Press Stop 2
Press Down 3
Let lift run until
Lift stops by itself
(max Controller running
time 1.5min!)
yes
no
Floor Adjustment
Left Motor,
green cable tie
Ceiling
ADJ
Floor
ADJ
Right Motor,
red cable tie
Ceiling
ADJ Floor ADJ
Page 15
STOP DOWN
UP
1 UP
2 Stop
3 Down
4 Learn

Troubleshooting: Ceiling Adjustment is too high
Desired adjustment
Ceiling Stop point
Desired adjustment
Ceiling Stop point
Desired adjustment
Ceiling Stop point
Scenario 1:
Platform is
even
Scenario 2:
Platform is uneven
Page 16

Red
Inside Green Outside
Green
Outside
Red
Inside
Controller board
Left Motor,
green cable tie
Ceiling ADJ
Floor ADJ
Right Motor,
red cable tie
Ceiling ADJ Floor ADJ
-
ADJ
on
-
Scenario Top limit is too high
• Push down and bring the platform to your desired height- stop
• If the platform is not leveled bring the higher side of the platform to you
desired height.
• Switch on ADJ
• Turn the inside switch in direction (minus) until the red LED switches off.
• Turn the same switch in direction + and switch the LED back on and stop
here
• Follow these instructions with the other motor in the same way
• Switch off ADJ
• Push the down button and let it run for 2"- stop and push up and let it run
until the motor stops by itself.
• Go to ceiling adjustment and follow the instruction
Page 17

Troubleshoot Floor Adjustment ( Platform is too low)
Desired adjustment
Floor Stop point
Desired adjustment
Floor Stop point
Page 18

Red
Inside Green Outside Green Outside Red Inside
Controller board
Left Motor,
green cable tie
Ceiling ADJ
Floor ADJ
Right Motor,
red cable tie
Ceiling ADJ Floor ADJ
-
ADJ
on
-
Adjustment: too low
• Push up and let the platform run until you have tension back on the
rope- stop
• Switch on ADJ
• Turn the outside switch in direction (minus) until the green LED
switches off
• Turn the same switch in direction + and switch the LED back on and stop
• Do this for the other motor in the same way.
• Switch off ADJ
• Push up for 2"- stop and push the DOWN button and let it run until the
motor stops by itself.
• Go to floor adjustment and follow the instruction
Page 19