
2
500 Series
TABLE OF CONTENTS
Original instructions
Table of contents
Introduction..................................................................3
Safety instructions.........................................................4
Intended use............................................................4
Safety first...............................................................5
Handling of heavy loads...........................................6
Operation on gradients............................................8
Personal safety and protective equipment..............9
Safety frame (ROPS) and safety canopy (FOPS)......9
Electric system and handling the battery.................10
Fireprevention.......................................................10
Warranty...................................................................11
Description of the loader.............................................13
Loader identification..............................................13
Engine identification..............................................13
Main parts of the loader..........................................14
Signs and decals......................................................15
Technical specification...........................................19
Engine specification...............................................20
Fuel requirements.................................................20
Engine oil requirements........................................20
Tires....................................................................20
Auxiliary hydraulics oil flow....................................21
Tipping load..................................................................22
Tipping load..........................................................22
Load diagram.........................................................22
Rated operating capacity........................................23
Operating instructions................................................24
Operating controls................................................24
Control of loader boom, auxiliary
hydraulics and other functions...............................25
Dashboard.............................................................26
Indicator lights.......................................................26
Seat belt and seat adjustments................................27
Air Suspension seat................................................27
Battery disconnect switch.....................................28
Controls in the footwell........................................28
Installing of service support and frame lock..........28
Drive speed range selection switch.......................29
Drive release valve.................................................29
Parking brake switch.............................................29
Anti slip valve.........................................................29
Loader control.......................................................30
Telescopic boom...................................................30
Boom floating........................................................30
Self leveling boom.................................................31
Smooth drive.........................................................31
Tilt adapter............................................................31
Using the auxiliary hydraulics................................32
Joystick with auxiliary hydraulics control buttons...32
Attachment control switch pack...........................32
Extra auxiliary hydraulics outlets, front and rear.....33
Work light kit........................................................34
Headlight, beacon, blinker & reflector kit.............34
Warning beacon....................................................34
Trailer coupling......................................................34
Extra counterweights............................................34
Hydraulic lifting device in the rear...........................34
Starting the engine.................................................35
Engine block heater...............................................35
Stopping the engine...............................................36
Drive control.........................................................37
Steering of the loader.............................................38
Requirements for attachments..............................39
Coupling the attachments.....................................40
Hydraulic attachment coupling plate.....................40
Coupling the hydraulic hoses of the attachment....41
Releasing the pressure of hydraulic system...........41
Transporting instructions and tie down points......42
Installing of frame lock...........................................42
Towing...................................................................42
Lifting...................................................................43
Storage of the loader..............................................43
Cabs LX and DLX.................................................44
Maintenance and service............................................46
Safety instructions.................................................47
Maintenance of hydraulic systems..........................47
Daily inspections and Maintenance.......................48
Service, engine......................................................48
Service schedule....................................................49
Daily inspections and maintenance...........................50
Refueling...............................................................50
General condition of loader...................................50
Cleaning of the loader..........................................51
Greasing of the loader..........................................52
Hydraulic oil level..................................................54
Attachment and its locking
.......................................54
Engine oil level.......................................................55
Check coolant level...............................................55
Water in fuel..........................................................55
Air filter element...................................................55
Battery and electric cables....................................56
Drive control and steering.....................................56
Movements of boom.............................................56
Main fuses..............................................................57
Light bulbs.............................................................57
Hydraulic oil cooler fan fuse..................................57
Jump start and auxiliary power..............................57
Filters....................................................................58
Troubleshooting....................................................59
Service history..............................................................60
EC Declaration of Conformity....................................61