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Avantco B105 User manual

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B105/B155/B230
Hydraulic breaker
Table of contents
2
hydraulic breaker
TABLE OF CONTENTS
OPERATION .......................................................................................................................3
1.FOREWORD............................................................................................................................................................4
1.1 IMPORTANT SAFETY INFORMATION ...........................................................................................................4
1.2 WARRANTY ......................................................................................................................................................5
1.3 SPARE PART ORDERS.......................................................................................................................................5
2. MACHINE NUMBERS............................................................................................................................................6
2. 1 MODEL AND SERIAL NUMBER......................................................................................................................6
3. PRODUCT INTRODUCTION ..............................................................................................................................7
3.1 OVERVIEW ........................................................................................................................................................7
3.2 REMOVAL FROM PACKA E ............................................................................................................................7
3.3 LIFTIN INSTRUCTIONS ................................................................................................................................7
3.4 MAIN PARTS......................................................................................................................................................9
4. SAFETY .................................................................................................................................................................10
4.1 ENERAL SAFETY ..........................................................................................................................................10
4.2 SAFETY INSTRUCTIONS ...............................................................................................................................10
5. OPERATION.........................................................................................................................................................18
5.1 OPERATIN INSTRUCTIONS .......................................................................................................................18
5.2 DAILY OPERATION ........................................................................................................................................19
5.3 MOUNTIN AND DISMOUNTIN THE HAMMER....................................................................................24
5.4 MOVEMENT....................................................................................................................................................25
5.5 SPECIAL CONDITIONS OF USE ...................................................................................................................25
5.6 STORA E ........................................................................................................................................................26
LUBRICATION..................................................................................................................27
1. HAMMER TOOL REASIN ...............................................................................................................................28
1.1 RECOMMENDED REASES...........................................................................................................................28
1.2 MANUAL REASIN ......................................................................................................................................28
2. CARRIER HYDRAULIC OIL..................................................................................................................................30
2.1 REQUIREMENTS FOR HYDRAULIC OIL.......................................................................................................30
2.2 OIL COOLER...................................................................................................................................................32
MAINTENANCE ...............................................................................................................33
1. ROUTINE MAINTENANCE ................................................................................................................................34
1.1 OVERVIEW ......................................................................................................................................................34
1.2 INSPECTION AND MAINTENANCE BY THE OPERATOR .........................................................................34
1.3 INSPECTION AND MAINTENANCE BY THE DEALER ...............................................................................35
1.4 MAINTENANCE INTERVALS IN SPECIAL APPLICATIONS .........................................................................35
1.5 OTHER MAINTENANCE PROCEDURES......................................................................................................36
2. REMOVAL OF TOOL...........................................................................................................................................37
3. LOWER TOOL BUSHIN ...................................................................................................................................39
4. TROUBLESHOOTIN .........................................................................................................................................41
4.1 THE HAMMER DOES NOT START................................................................................................................41
4.2 THE HAMMER OPERATES IRRE ULARLY BUT THE BLOW HAS FULL POWER ......................................42
4.3 THE HAMMER OPERATES IRRE ULARLY AND BLOW HAS NO POWER ................................................42
4.4 IMPACT RATE SLOWS DOWN ......................................................................................................................43
4.5 THE HAMMER DOES NOT STOP OR HAS RUNON ...................................................................................43
4.6 OIL OVERHEATS.............................................................................................................................................44
4.7 RECURRENT TOOL FAILURE........................................................................................................................44
4.8 FURTHER ASSISTANCE..................................................................................................................................45
SPECIFICATIONS.............................................................................................................47
1.HAMMER SPECIFICATIONS.................................................................................................................................48
1.2 MAIN DIMENSIONS .......................................................................................................................................49
2.TOOL SPECIFICATIONS ......................................................................................................................................50
OPERATION
3
Operation
hydraulic breaker
1. FOREWORD
1.1 IMPORTANT SAFETY INFORMATION
Basic safety precautions are outlined in the "Safety" section of this manual
and in the description of operations where hazards exist. Warning labels have
also been put on the machine to provide instructions and to identify specific
hazards which if not observed could cause bodily injury or death to you or
other persons. hese warnings in the guide and on the machine labels are
identified by the warning symbol.
o use the attachment correctly, you must also be a competent operator of
the carrier machine. Do not use or install it if you can not use the carrier
machine properly. he attachment is a powerful tool. If used without proper
care, it can cause damage.
Do not rush when you are learning to use the product. ake your time and
most importantly, take it safely. Do not guess. If there is anything you do not
understand, ask your local dealer. He will be pleased to advise you.
Improper operation, lubrication or maintenance of this machine can be
dangerous and could result in injury.
Do not operate this machine until you read and understand the instructions
in this manual.
Do not perform any lubrication and maintenance on this machine until you
read and understand the instructions in this manual.
Foreword
4
hydraulic breaker
1.2 WARRANTY
A complete warranty claim for a hydraulic breaker attachment includes at
least the following information.
- Model and serial number
- Carrier model
- Working hours and service history
- Installation: Oil flow, operating pressure and return line pressure if known
- Application
Providing this information makes it easy to handle the warranty claim prop-
erly and swiftly.
1.4 SPARE PART ORDERS
When you need spare parts or some information concerning maintenance
to your machinery, please contact your local dealer. Quick deliveries are en-
sured by exact orders.
Required information:
1. Name of customer, contact person
2. Order number (when available)
3. Delivery address
4. Mode of delivery (air mail, etc.)
5. Required delivery date
6. Invoicing address
7. Model and serial number of product
8. Name, number and required amount of spare parts
5
Warranty
hydraulic breaker
INSTALLATION INSPECTION
An installation inspection must be carried out after the product has been
installed on the carrier. In the installation inspection certain specifications
(operating pressure, oil flow, etc.) are checked so that they are within given
limits. See Hammer specifications on page 48.
2. MACHINE NUMBERS
2.1 MODEL AND SERIAL NUMBER
he equipment serial number is stamped on the valve body. he model and
serial number are also located on the CE marking. Check that the model cor-
responds to the one given on the cover of this manual.
It is important to make correct reference to the serial number of the attach-
ment when making repairs or ordering spare parts. Identification of the serial
number is the only proper means of maintaining and identifying parts for a
specific product.
Machine numbers
hydraulic breaker
3. PRODUCT INTRODUCTION
3.1 OVERVIEW
he product is a hydraulically operated breaker. It can be used on all AVAN -carriers
which meet the necessary hydraulic and mechanical installation re-
quirements. he unit functions by repeatedly raising a steel piston and
driving it down onto the head of a removable breaking tool.
No additional pressure accumulators are necessary since the integrated
pressure accumulator absorbs hydraulic pressure peaks. he impact ener-
gy of the hammer is almost constant and independent of the carrier's hy-
draulic system.
3.2 REMOVAL FROM PACKAGE
Remove all the steel belts from the package. Open the package and remove
all plastics covering the product. Recycle all package materials (steel, plas-
tic, wood) properly.
Check that the product is in good condition and that there is no visible dam-
age. Check that all ordered parts and accessories have been enclosed with
the product. Some options may be provided by your local dealer like installation
kits; including hoses and mounting bracket.
3.3 LIFTING INSTRUCTIONS
Use a hoist when lifting components which weigh 23 kg or more, to avoid
back injury. Make sure all chains, hooks, slings etc., are in good condition
and are in the correct capacity. Be sure hooks are positioned correctly. Lift-
ing eyes are not to be side loaded during a lifting operation. Do not use the
hammer's tools for lifting.
7
Product introduction
hydraulic breaker
Lifting devices must safely carry the working weight of the product. See
Hammer specifications on page 48. Place chains or slings, as shown by
the illustration, to lift the product.
SAFETY INSTRUCTIONS FOR LIFTING
Below are some common safety instructions concerning lifting operations.
In addition to this, the local, national standards for machines and lifting-tack-
les must always be strictly observed. Please note that the list below is not
all inclusive, you must always ensure the procedure you choose is safe for
you and others.
lDo not lift load over people. No one shall be under the hoisted load.
lDo not lift people and never ride the hoisted load.
lKeep people clear from lift area.
lAvoid side pull of the load. Make sure you take up the slack slowly. Start
and stop carefully.
lLift load a few centimeters and verify it before proceeding. Make sure the
load is well balanced. Check for any loose items.
lNever leave the suspended load unattended. Maintain load control at all
times.
lNever lift the load over the rated capacity (see product's operating
weight from specification page).
lInspect all lifting equipment before use. Do not use twisted or damaged
lifting equipment. Protect lifting equipment from sharp corners.
lObey all local safety instructions.
Product introduction
8
hydraulic breaker
3.4 MAIN PARTS
he main parts of the hammer are shown below.
A. Side plates
B. Mounting flange
C. Accumulator
D. Hammer mechanism
E. Hose connections
F. Grease nipples
9
Product introduction
hydraulic breaker
4. SAFETY
4.1 GENERAL SAFETY
All mechanical equipment can be hazardous if operated without due care or
correct maintenance. Most accidents involving machine operation and
maintenance are caused by failure to observe basic safety rules or precau-
tions. An accident can often be avoided by recognizing potentially hazard-
ous situations before an accident occurs.
Because it is impossible to anticipate every possible circumstance that
might involve a potential hazard, the warnings in this guide and on the ma-
chine are not all inclusive. If a procedure, tool, working method or operating
technique not specifically recommended by manufacturer is used, you must
satisfy yourself that it is safe for you and others. You should also ensure that
the product will not be damaged or made unsafe by the method of operation
or maintenance procedures you choose.
Safety is not just a matter of responding to the warnings. All the time you are
working with your attachment you must pay attention to what hazards there
might be and how to avoid them. Do not work with the product until you are
sure that you control it. Do not start any job until you are sure that you and
those around you will be safe.
War i g! Read the followi g war i g messages carefully. They tell
you of differe t hazards a d how to avoid them. If proper precautio s
are ot take you or others could be seriously i jured.
4.2 SAFETY INSTRUCTIONS
MANUALS
Study this manual before installing, operating or maintaining the product. If
there is anything you don't understand, ask your employer or your local deal-
er to explain it. Keep this manual clean and in good condition.
Safety
10
hydraulic breaker