Avantco e5 User manual

English
Operator's Manual
2017-
A423110 2017 1 EN 2017-
www.avanttecno.com
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Avant e5 2017 1
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TABLE OF CONTENTS
INTRODUCTION ....................................................... 3
Foreword ................................................................................... 3
Make sure all relevant manuals are available..................... 4
Intended use .............................................................................. 5
Avant warranty ......................................................................... 7
SAFETY FIRST............................................................ 8
General safety instructions.................................................... 8
Operation on uneven surfaces, gradients, and near
excavations ................................................................................ 11
Personal safety and protective equipment......................... 12
Electric system and handling of the battery pack............. 14
DESCRIPTION OF THE LOADER............................ 17
Identification of the loader .................................................... 17
Main parts of the loader ......................................................... 18
Signs and decals ........................................................................ 19
Technical specifications .......................................................... 22
General specifications ............................................................. 23
Auxiliary hydraulics oil flow .................................................. 24
Tyres............................................................................................ 25
Wheel spacers .......................................................................... 25
Tipping load ............................................................................... 27
Tipping load - load chart ........................................................ 28
Rated operating capacity ........................................................ 29
CONTROLS AND OPTIONS OF THE LOADER.... 30
Dashboard.................................................................................. 31
Control of loader boom, auxiliary hydraulics and
other functions ......................................................................... 32
Parking brake switch ............................................................... 35
Multi-function display .............................................................. 35
Electric 12 V outlet.................................................................. 35
Seat - Seat belt and seat adjustments.................................. 36
Seat heater................................................................................. 36
Lights ........................................................................................... 37
CAB L (optional extra)........................................................... 38
Options.......................................................................................39
OPERATING INSTRUCTIONS .................................43
Starting the loader ...................................................................44
Ignition key.................................................................................44
Battery disconnect switch...................................................... 45
Stopping the loader (Safe stopping procedure)................45
Drive control.............................................................................46
Material handling.......................................................................50
In case the machine tips over................................................52
Transport instructions and tie down points .....................53
Lifting ...........................................................................................54
Storage ........................................................................................55
WORKING WITH ATTACHMENTS ........................56
Requirements for attachments .............................................56
Coupling the attachments ......................................................57
Coupling the hydraulic hoses of the attachment .............60
Using the auxiliary hydraulics................................................61
Releasing the residual pressure of hydraulic system .......62
BATTERY AND CHARGING.....................................63
Charging the battery................................................................65
Charger plug type.....................................................................66
Battery maintenance - water refill .......................................68
Watering procedure................................................................69
SERVICE AND MAINTENANCE...............................70
Access to electric motor compartment............................. 71
Installing of service support and frame lock......................72
Daily inspections.......................................................................73
Maintenance schedule .............................................................75
Loader maintenance ................................................................76
Battery maintenance................................................................82
Electric system & fuses ...........................................................85
TROUBLESHOOT ......................................................87
SERVICES MADE ........................................................89
INDEX ..........................................................................94
Original instructions
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Introduction
Foreword
AVANT TECNO OY wants to thank you for purchasing this fully electrically powered AVANT loader. It represents a
new level of quiet operation with no local emissions and low operating costs. The battery powered model line is
designed and built upon Avant’s long experience with compact loaders and is manufactured in Finland. We ask
you that you read and understand the contents of this manual completely before operating the loader. This
operator’s manual is intended to help you to:
operate this machine safely and efficiently
observe and prevent situations that may cause a risk or danger
keep the machine in good condition and its life span as long as possible
The following warning symbols are used throughout this manual to indicate factors that must be considered to
reduce the risk of personal injury or damage to property:
WARNING:
This safety symbol refers to important safety information in this manual.
It warns of an immediate hazard that could cause serious personal
injury.
Read the warning text accompanying the symbol carefully and ensure
that other operators are also familiar with the warnings, since personal
safety is at stake.
DANGER:
This signal word indicates a hazardous situation which, if not avoided, will cause death or
serious injury.
WARNING:
This signal word indicates a potentially hazardous situation which, if not avoided, could
cause serious injury or death.
CAUTION
This signal word is used when minor injury could result if the instructions are not followed
properly.
This signal word indicates information about the correct operation and maintenance
of the equipment.
Failure to observe the instructions accompanying the symbol can lead to equipment
breakdown or other property damage.
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Make sure all relevant manuals are available
DANGER
Wrong use of the equipment can cause death or severe injuries - Make sure to read
all relevant manuals and instructions thoroughly and keep them available for all
operators.
Using each attachment requires specific information about correct use, mounting
procedure, safety, and how to avoid hazardous situations. An attachment may introduce
risks that are not present when operating the loader with other kinds of attachments.
Always read the operator's manual of each attachment carefully.
Manuals of attachments
DANGER
Attachments can create significant risks that are not
covered by this Operator's manual of the loader.
Make sure you have all attachments manual available.
Wrong use of an attachment can cause serious injuries or
death.
Each attachment is accompanied by its own respective
Operator’s Manual. The manual will show important
information related to safety, and how to attach, use, and
maintain each attachment correctly.
Spare parts list
All spare parts of the loader are listed in a separate spare
parts list.
Contact your Avant service partner or dealer to order
parts. Have the serial number of the loader available when
ordering to ensure correct parts.
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Intended use
The Avant eSeries loaders are battery powered, hydraulically operated, articulated compact loaders. They are
designed and manufactured for both private and professional use. The loader can be equipped with a range of
attachments offered by Avant Tecno Oy, which enables you to do several different jobs with the same machine.
Because of this multi-purpose nature of the machine and the various attachments and tasks, read always not only
this Manual but also the Operator's Manual of the attachment, and follow all instructions. Every person who deals
with this machine must follow work safety regulations, all other generally accepted rules related to work health and
safety, and all road traffic regulations.
Remember that safety consists of several factors. The loader, by itself or equipped with an attachment, is very
powerful and can cause serious personal injuries or property damages if it is operated in a wrong or careless way.
Never allow the compact size of the loader to distract from this fact and keep it in mind when you consider to allow
another user to operate it. Do not operate an attachment unless you have familiarised yourself with the use of it
and the eventual dangers and risks related to it. Take the keys with you when you leave the loader unattended to
prevent other, unfamiliar persons to operate the machine. The loader is not intended to lift or transport people or
be used as a work platform. Different jobs require different attachments, and it is not allowed to handle any
material or loads without any attachment fitted.
This loader has been designed to need as little maintenance as possible. The operator can perform the routine
maintenance operations. There are however more demanding service operations that can be done by professional
service personnel only. Wear appropriate protective equipment when you do any service or maintenance work.
Original spare parts must be used. Familiarise yourself with the service and maintenance instructions in this
Manual. Operating a loader that is in poor condition, or that has received unauthorised modifications, can be
hazardous to the operator and bystanders.
Contact your local AVANT dealer, if you are uncertain of anything concerning the operation and maintenance of
this loader, or for any questions, service, or spare parts.
In addition to the safety instructions included in this manual, you must observe all occupational safety regulations,
local laws, and other regulations concerning the use of the equipment. Particularly the regulations concerning the
use of the equipment on public road areas must be observed. Contact your Avant dealer for more information
about local requirements before you operate the loader on road areas.
This loader has been designed to require as little maintenance as possible. The operator can perform the routine
maintenance tasks. There are however more demanding service operations that must be done by professional
service personnel only. It is allowed to perform service operations only when wearing appropriate protective
equipment. Original spare parts must be used. Familiarise yourself with the service and maintenance instructions
in this Manual. Operating a loader that is in poor condition, or that has received unauthorised modifications, can be
hazardous to the operator and bystanders.
Battery operated e5
Ambient temperature will limit the energy that is available from the batteries. Battery performance may decrease
significantly at temperatures below 0ºC (32ºF) and batteries can be discharged more quickly. Charging of the
loader is not recommended at temperatures below 0ºC (32ºF). Discharged batteries may freeze in cold
environment and frozen batteries must never be charged. See instructions in this manual regarding operating
environment, charging, and safety of battery systems
The loader is designed to operate with the battery pack supplied with the loader and approved by the
manufacturer. The battery pack must be charged only with the charger provided with the loader, or other charging
system supplied by Avant for this loader model. Using any other batteries or chargers can cause fire or explosion
of batteries and risk of electric shock.
Maintenance tasks that you can do to this system without special training and qualification are limited to charging,
water fill, cleaning, replacement of fuse. Never connect any device directly to the battery.
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Operator qualification
Only operators who have studied this manual, and all relevant attachment manuals, are allowed to use this loader.
Regardless of your possible previous experience with lawn-mowers, loaders, ATVs, or other equipment, it is
important that you learn the driving principle of this loader. Practise how to operate the loader and its attachments
safely at an open area before you use the loader near other persons.
You must be in good physical and mental condition with the ability to stay alert and to observe the surrounding
area. Never use the equipment while under influence of medication which could impair your abilities to operate the
equipment safely. Do not operate the loader if you are under the influence of alcohol or any other intoxicant during
the work shift.
Depending on operating area, you may also be required to read, understand and comply with all applicable
Employer, Industry and Governmental rules, standards and regulations.
Electric qualification
You can replace the battery pack with a similar one supplied by the manufacturer. Other battery or electric related
maintenance that is not shown in this manual, is prohibited. Leave all electric parts from the battery connector
forward to authorised service professionals to avoid risk of electric shock, fire, and short-circuiting and explosion of
battery. High-voltage cables and connectors, inverter, and electric motors do not have components that can be
maintained by user.
Versions of this manual
Avant has a policy on continuous product development. Updated versions of the manual replace the previous
versions of this manual as long as the year on the cover page matches with the original manual. You can ask for
the latest manual from your dealer. Some of the features or technical details presented in this manual may change
without notice. The pictures in this manual may show optional equipment or features that are not currently
available in your market area. We reserve the right to change the contents of the manual without notification.
Keep this manual with the loader
Read this manual before use. Put this manual, as
well as manuals of attachments, into the storage
box behind driver's seat when you have read
those. Always keep this Operator's Manual with the
loader. If this Manual gets lost, ask for a new copy
from your Avant dealer. Also remember to give this
Manual to the new owner when the machine
changes ownership.
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Avant warranty
This warranty specifically applies to the Avant e5 loader only and not to any attachments used with this product.
The battery is covered by special warranty clauses listed below. Any repairs or modifications performed without the
prior authorisation of Avant Tecno Oy will cancel this warranty. During the first two years of operation or first 1000
hours (whichever is the soonest) Avant Tecno Oy warrants to replace any part or repair any defect which may
occur, subject to the terms detailed below:
1. The product has received regular maintenance in accordance with schedules given by the manufacturer.
2. Any damage caused by operation in a negligent manner or exceeding the approved specifications detailed in
this manual is excluded.
3. Avant Tecno Oy accepts no responsibility for interruption to working or any other consequential losses
resulting from any failure of the product.
4. Only Avant Tecno Oy approved replacement or original quality parts shall be used during routine
maintenance.
5. Any damage caused by the use of incorrect fuel, lubricants, cooling liquid, or cleaning solvents is excluded.
6. The Avant Warranty excludes any consumable parts (e.g. tyres, batteries, filters, belts etc.) except where it
can be clearly shown that these parts were defective on original supply.
7. Any damage caused resulting from the use of attachments not approved for use with this product is
excluded.
8. The battery must be used, recharged, and maintained as instructed in this manual. Damages caused by
neglected maintenance or repeated deep discharge cycles are not covered by the warranty. See warranty
period for battery below.
9. In the event a fault occurs which is attributable to manufacturing or assembly defect you should arrange to
return your AVANT to your authorised dealer for repair. Travel and freight costs are excluded.
Special warranty terms regarding the battery
During the first year of use, battery is under full warranty covering parts regarding the battery. After the first year
and until the end of second year (months 13 to 24) the battery is under partial warranty. During this 13 to 24 month
term warranty coverage is calculated by the age of the battery, and the cover declines by the operation age of the
battery. The responsibility of the customer regarding parts and material costs of the battery starts from month 13 of
the warranty period at 13/24 parts of the full cost of replaced parts, ending at full 24/24 at the end of the warranty
period.
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Safety First
DANGER
Incorrect or careless operation of the loader may cause a serious accident. Before you
operate the machine, familiarise yourself with the use of the machine and read and
understand this Operator's Manual, as well as all relevant safety instructions, local
regulations, and safe working practices.
Understand the limitations of speed, braking, steering and stability as well as loading
capacity of the machine before starting operation. Make sure that everyone who operates
or works with this equipment is familiar with these safety precautions.
If you have no previous experience of the machine, make sure to do all testing at a safe
and open place with no persons in the area of operation.
General safety instructions
1. Remember the correct working position. When
driving, be comfortably seated in the driver´s
seat, keep your feet in their proper place in the
footwell and at least one hand on the steering
wheel.
2. When seated, always keep the seat belt
fastened and keep hands and feet inside the
operator’s area.
3. Before leaving driver’s seat, always:
Lower the loader boom and place attachment
flat on ground
Relieve residual hydraulic pressure (see
page 62)
Engage the parking brake
Switch off the electric motors, remove the
ignition key
4. Start the operation slowly and carefully.
Practise driving of the machine at a safe and
open place before connecting any attachment,
and follow the instructions in this Manual and
also the operator's manual of the attachment.
5. Operate the control levers with careful and
deliberate movements. Avoid abrupt
movements when handling the load, in order to
prevent the load from falling and to keep the
machine stable.
6. Keep away from the danger zone of the lifted
boom and don’t let anyone go there.
7. Keep your hands, feet and clothing away from
all moving parts, hydraulic components, and
hot surfaces.
8. Make sure that there is enough open space
around the machine for safe driving.
9. Do not transport the load with the boom lifted.
Always carry bucket or attachment as low as
possible, and put the load down whenever you
leave the machine.
10. It is not allowed to transport persons with this
machine. Do not transport or lift persons in the
bucket or in any other attachment. Lifting of
persons is only allowed with the attachment
designed for this purpose: the Avant Leguan
50 access platform, following the instructions in
the Operator's Manual of Leguan 50
attachment.
11. Do not exceed the tipping load. Familiarise
yourself with and follow the load diagrams in
this Manual.
12. When turning with the machine, remember that
the driver´s seat extends beyond the turning
radius of the wheels (collision risk).
13. Do not operate the loader in an explosive
environment or in a place where dust or/and
gases can create a fire or explosion hazard.
14. Keep the areas around the battery, inverter,
electric motors, and cooling fan clean of
flammable materials.
15. Read the lifting, towing and transportation
instructions on page 54.
16. Remove the ignition key from the ignition
whenever leaving the machine unattended.
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17. Follow all inspection, service and maintenance
instructions. If you notice any faults or
damages on the machine, these must be
repaired before starting operation.
18. Before any maintenance or repair operation
always stop and switch off the loader, lower
the boom down and release pressure from
hydraulic system. Read safety instructions for
maintenance on page 70.
19. Do not let any person operate this loader who
has not read safety instructions and is not
familiar with the safe and correct use of this
loader.
20. Never operate the loader or attachments while
under the influence of alcohol, drugs,
medication that may impair judgement or
cause drowsiness, or if not otherwise medically
fit to operate the equipment.
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Safety devices are installed for your safety -
Never modify or bypass any safety function
DANGER
Safety functions are installed for
your safety. Never modify or block
any of the safety systems of the
loader. If you notice that a system
is not in good condition, stop the
use of the loader and make sure
the is serviced.
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Sudden movements can tip the machine over -
Risk of overturning
WARNING
Movements, such as stopping,
turning, or lowering the boom
abruptly, can cause loss of
stability. Always drive slowly and
operate the controls of the loader
very carefully, especially when
handling heavy loads.
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Articulated frame - Risk of overturning
WARNING
Turning articulated frame can lead
to overturning of the loader on
inclined terrain or when driving at
high speed. Never turn frame
towards the slope while operating
on inclined ground.
Always drive slowly when carrying
load or when turning with the
machine.
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Overload - Risk of overturning
CAUTION
The high lift capacity of the loader
makes it possible to exceed the
stability of the loader when
handling loads. Read the
instructions regarding maximum lift
capacity and load handling in this
Operator's Manual. Following the
instructions reduces the risk of
tipping the machine over its front
axle, but the operator must be
aware of the limits of the machine
and follow safe working practises
to avoid overturning of the
machine.
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WARNING
Never take a heavy load on the
loader from high level –e.g. from
truck, shelf etc. –risk of tipping
over!
If the load is too heavy when lifting
load from a high level, the loader
could tip forward when reversing
with the loader.
Never reverse and drag with the
loader before you make sure that
the loader can handle the load that
is being lifted.
When loading, always keep the
loader frame as straight as
possible.
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Falling of load or unexpected lowering of loader
boom - Risk of crushing
WARNING
Always remember that the boom
may lower unexpectedly due to
loss of stability, mechanical fault,
or if another person operates the
controls of the loader, leading to
crushing hazard. The attachment
or the loader are not intended to be
left to keep a load elevated for
longer periods. Lower the
attachment before leaving the
driver's seat. The stability of the
loader may change when leaving
the driver’s seat, leading to tipping
over of the machine.
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Risk of falling objects
WARNING
Make sure load is securely on the
attachment. Never tilt the
attachment back when it is lifted
high. Operate only with machines
equipped with ROPS and FOPS
structures.
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Falling of persons - Risk of crushing
WARNING
Never use the loader or its
attachments to lift persons or as
any kind of work platform even
temporarily. Never climb on the
loader or on the attachment.
Seating capacity: one person only.
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Moving loader can crush - Engage parking brake
before working near the loader
WARNING
Follow safe stopping procedure to
prevent all movements of the
loader. Avoid leaving the loader
parked on hill. If necessary to park
on hill, use chocks or other
additional means to prevent the
loader from moving.
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Pinching points - Avoid pinching between loader
frame itself and between loader and walls - Keep
all body parts within the safety frame
CAUTION
Movements of the articulated
frame creates pinching hazards.
Keep your head, hands, and feet
inside the loader. Be especially
careful while you drive near walls
and trees. Keep your hands on
steering wheel and joystick.
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Avoid pinching hazard for legs - Do not turn the
steering wheel while standing near the loader
CAUTION
Turning the articulated frame
creates a pinching hazard to a
person standing near the tyres of
the loader. Never grab the steering
wheel while entering or leaving the
driver's seat to avoid turning of the
frame. Stop the loader if other
persons get close to the machine.
Check that tyres that are larger
than standard tyres leave enough
space between the tyres for safe
use.
Operation on uneven surfaces,
gradients, and near excavations
Extra caution is needed when using the equipment
on inclined terrains and slopes. Drive slowly
especially on inclined, uneven, or slippery surfaces,
and avoid sudden changes in speed or direction.
Operate the controls of the loader with careful and
smooth movements. Watch out for ditches, holes on
the ground, and other obstacles, as hitting an
obstacle may cause the loader to tip over.
Overturning of machine can lead to death or
serious injury
WARNING
The stability and the load handling
capacity of the loader are
significantly reduced on inclined
terrains and maximum lifting
capacity can be achieved only on
firm, level ground. On horizontally
tilted terrain the load must be kept
close to the ground and must
never be lifted high.
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Handle heavy loads only on even surfaces.
Drive very slowly on uneven terrains. Load,
unload, and turn the machine on flat level ground
only. Lifting a load or turning on uneven surfaces
can lead to loss of stability.
Do not drive on too steep a gradient - watch out
for ditches, manholes and steep gradients, which
may cause the loader to tip over.
Never drive along an excavation. Note that the
excavation or trench may suddenly cave in.
Exercise extreme caution when driving near
ditches or embankments, and avoid driving along
a ditch or trench, as the machine could suddenly
tip over if an edge caves in. Avoid driving along
trenches and keep at least a distance equal to
width of a trench.
Do not park the machine on a surface with a
gradient. Should this be necessary, engage the
parking brake and preferably turn the machine
sideways and put down the load. If needed, use
chocks behind the wheels.
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Personal safety and protective
equipment
Wear safe clothing and personal protective
equipment.
Protect yourself against work hazards like noise,
ejecting debris or dust for example.
Follow regulations regarding protective
equipment. Wear eye protection and hard hat or
other protective equipment as needed.
Read Operator's Manual of the attachment for
more information about protective equipment
needed in the work.
The noise level at the driver's
seat may exceed 85 dB(A).
Wear hearing protection while
working with the loader.
Wear protective gloves.
Wear safety boots whenever
working with the loader.
Wear safety glasses when
handling hydraulic components.
Always fasten seat belt while
operating the machine.
When working at construction
sites, a safety helmet is
recommended and may be
mandatory in addition to the
falling objects protective
structure (FOPS) on the loader.
Depending on work and working
area, also a respirator mask may
be required. Find out about other
necessary safety equipment at
your specific work site.
CAUTION
Silica dust warning. Prolonged
exposure to crystalline silica can
cause a lung disease called
silicosis. Occupational health and
safety officials recommend limiting
exposure to dust that is present at
most earth-moving and many other
work sites. Avoid spreading of dust
where possible, keep loader cabin
clean from dust, use respiration
mask when necessary.
Safety frame (ROPS) and safety
canopy (FOPS)
The loader is equipped with a Rolling Over Protective
Structure (ROPS) and a Falling Object Protective
structure (FOPS). These safety structures are
important parts of operator safety, and they must be
fitted on the machine.
Safety frame (ROPS) protects the operator in case
the machine tips over. Fasten seat belt while
operating a machine with a ROPS. All cab versions
are ROPS & FOPS tested and certified.
Crushing hazard - Always keep safety structures
installed
WARNING
Never take off the safety
structures, modify them, or attempt
to repair. If damaged, contact
service.
Always fasten the seat belt in order
to stay inside the protected area of
the safety frame.
Modifications
Any modification to this machine must be approved
beforehand by an authorised Avant representative. If
you modify the loader or attachment, it can become
dangerous and cause serious injuries or even death.
Unauthorised modifications can increase the risk of
accidents and damage or shorten the service life of
the machine. Modifications to electric systems can
make the no longer compliant with regulations
concerning electromagnetic emissions. Use only
original spare parts to make sure that the product is
kept in safe operating condition.
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Working near powerlines
Digging may expose buried electric cables, and
some attachments may make it possible to reach
overhead powerlines with the loader, creating hazard
of electric shock and electrocution.
Plan work ahead and take necessary safety
precautions.
Stay away from electric cables - Electrocution
hazard
DANGER
Electric shock hazard - Contact
with or working too close to electric
wires can result in lethal electric
shock. Keep the loader and any
attachment at a sufficient distance
from all electric cables, see table
below.
Table 1 - Safety distance from powerlines
Voltage level
Safety distance
0 - 1000 V
2 m
1 - 45 kV
3 m
110 kV
4 m
220 kV -
5 m
Unknown voltage
5 m
If electric cables are exposed during digging, or in
case of inadvertent contact or proximity with live
electric source:
Do not leave the loader until the electricity has
been disconnected by qualified technicians,
usually local electric company.
If absolutely necessary, jump out from the
loader, keeping feet next to each other, until at a
safe distance.
Warn others not to approach the loader until safe
to do so.
Fire prevention
Clean the loader to avoid build-up of flammable
debris, such as dust, leaves, hay, straw, etc.
There are many parts on the electric system that
operate at high temperatures in normal use. To
avoid fire, and to ensure that the cooling of
electric systems is ensured, keep the electric
parts clean. Overheating of electric parts can
shorten their service life.
Static electricity can produce sparks when
removing plastic covers.
Do not smoke while you work near the battery, or
do any maintenance work of the hydraulic
system.
Add hydraulic oil only at a well ventilated place.
Oil leaks can ignite on hot components. Repair
any damaged or leaking components before
using machine.
Know where fire extinguishing equipment is located
near your working site. At some areas a fire
extinguisher may be mandatory. Keep a
multi-purpose, approved type fire extinguisher
available near the place where you store the loader.
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Electric system and handling of the battery pack
WARNING
The loader is fitted with a high-energy battery pack that can output hazardous, lethal
levels of current and voltage. Misuse or using of damaged battery system creates a
risk of battery explosion, fire, hazardous electric shock, and acid spill from battery.
Follow the instructions regarding charge, use, and maintenance of the battery and the
electric systems in this manual.
Battery systems on e5
The energy from the battery pack is used in two
parallel systems:
48-volt supply from battery is converted by an
inverter to a high-voltage and high-current
electric power to drive the electric motors
A 48 v to 12 v converter supplies electricity to the
control systems of the loader, hydraulic valves,
dashboard, electric socket etc.
Never modify the 48-volt system or connect any
device directly to it. This system can output high
current that can kill or cause electric shock and
burns, if handled carelessly and safety systems are
bypassed. See maintenance instructions on page
75.
DANGER
Short-circuit can cause the
battery to explode or burn -
Disconnect battery before
maintenance.
Isolate the battery from the electric
systems of the loader by
separating its quick connector
before working on the electric
systems of the loader, see page
82. Check that all insulator sleeves
and caps are in good condition and
that battery terminals are not
exposed. Never lay metal objects
on the battery.
Handle battery with care
Battery contains corrosive sulphuric acid which
causes serious burns upon skin contact. Avoid
contact with skin or clothes. If electrolyte gets on
your skin or clothes, flush with a lot of water. In
case of contact with eyes, flush with a lot of
water for at least 15 minutes and see a doctor
immediately.
If a fuse is blown repeatedly, find out the cause.
Always use fuses with correct rating.
Disconnect the battery by separating the main
connector. Never disconnect individual battery
cells.
CAUTION
Risk of exposure to battery acid
- Handle battery with care and
read maintenance instructions.
Using a damaged battery, extreme
heat, improper charging procedure,
or other type of wrong use can
cause the battery cells to rupture
and leak or spray acid electrolyte.
Always follow use and
maintenance instructions. Never
use damaged battery.
CAUTION
Lead warning - Wear protective
gloves. Battery and its terminals
contain lead, a harmful substance
which should not be handled more
than what is necessary. Wear
protective gloves when handling
battery. Wash hands with soap and
water after handling the battery.
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WARNING
Risk of electric shock and
contact with acid - Never
disassemble the battery pack.
Battery pack does not include
other serviceable parts than those
described on page 75. Never
remove individual battery cells
from the battery pack. Keep all
insulators in place.
First aid measures
WARNING
Risk of serious burns - Avoid
contact with battery acid.
Battery contains sulphuric acid
as electrolyte. This acid is highly
corrosive and can cause serious
skin burns, in case of contact
with skin. If acid gets to eyes,
there is a serious risk of severe
eye injury. Follow correct
handling instructions of battery to
avoid exposure to acid. Always
use only battery that is in good
condition.
In case you are exposed to battery electrolyte
(sulphuric acid):
After contact to skin:
Rinse immediately with plenty of water. Remove
and wash wetted clothing.
After contact with eyes:
Rinse immediately with plenty of running water
for several minutes and seek medical advice
immediately.
If you inhale acid mist:
Inhale fresh air and seek medical advice:
After swallowing:
Drink a lot of water immediately. Swallow
activated carbon and seek medical advice
immediately.
Follow correct charging procedure
Ensure ventilation and remove the rear cover
before recharge
Recharge the loader only at a well-ventilated place.
Never recharge in a small garage or shed, where
there is no fan-operated ventilation to ventilate gases
to outdoor air.
To allow the battery gas to ventilate properly, remove
the rear top cover and leave open when recharging
the battery. Leaving the rear cover removed will also
allow the battery to cool better during recharge.
Use only the integrated charger of the loader to
charge the battery
Use only the original, integrated charger to charge
the battery. This ensures that the charge voltage and
current are optimised in different phases of the
charge cycle. Other charger types, especially those
with higher output current, can overheat the battery.
Overheating can cause the electrolyte to boil and
battery can deteriorate or its useful life will be
shortened as a result.
During charge, some of the water in the battery is
broken into hydrogen and oxygen gases. This gas
mixture is highly flammable and can become
explosive, if enough gas is accumulated. The area
where the loader is charged must be ventilated so
that the amount of these released gases will not
become explosive.
Make sure that the ventilation is sufficient when
charging the battery. Preferably charge the
loader outdoors.
Keep arcs, sparks, flames, lighted tobacco and
other sources of heat away from battery.
Charge the battery only with the built-in charger
of the loader. If you connect any other charger to
the battery, the battery can get too hot, too high
current can cause electrolyte to spill from the
battery, and the battery can be damaged.
Check the battery for external damages,
leakages, and deformations. Never charge the
battery or operate the loader if you see that the
battery is damaged.
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WARNING
Battery produces explosive
gas during recharge - Make
sure to charge only on well
ventilated area.
Make sure that
ventilation is sufficient
when charging the
battery.
Never charge the
loader in a small
garage or shed where
there is no ventilation.
Keep arcs, sparks,
flames, and lighted
tobacco away from
battery.
Never charge damaged
or frozen battery.
See detailed
instructions about
charge process starting
from page 63.
WARNING
Risk of battery explosion - Never
charge frozen battery.
Discharged battery can freeze. A
frozen battery can explode during
charging. Never charge a frozen
battery, allow the loader to warm at
a warm place first, if loader has
been left in freezing temperatures
with low battery. Prevent freezing
by keeping the battery charged
especially when there are chances
of freezing temperatures.
To ensure fire safety during recharge
Follow correct recharge instructions. Battery
produces explosive gases during recharge and
therefore ventilation must be ensured. Sparks,
lighted tobacco products, and other sources of
ignition must be kept away from loader during
recharge.
Plug the loader only to a grounded mains plug.
It is recommended to use a mains outlet with a
residual current switch device to protect from
electric shock in case insulation of cables is
damaged. Those devices must be tested
periodically.
Use extension cables only if necessary. Use as
short cables as possible. Choose only high
quality cables with large conductor cross-section.
Poor quality cables can heat up and even burn.
Avoid cable loops to prevent heating of the
cable. Unwind any long cable that is coiled,
otherwise the cable can overheat and burn.
During charge, the electric power that runs
through the cable is about 2300 watts.
Make sure the fuses of the mains plug are
adequate for the loader.
Avoid creating static electricity while loader is
charging. Do not wipe or otherwise clean the
loader during charge.
Make sure all charger and battery cables are
insulated and correctly connected.
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Description of the loader
.
..
Identification of the loader
Write down the identification information of your loader in the following fields, it facilitates ordering of spare parts
etc.
1.
Loader model
2.
Loader serial no.
Serial number of the loader is printed on the type plate, which also indicates the loader model.
Dealer:
Contact information
Loader identification
Loader identification plate is located on the right
side of the steering wheel.
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Main parts of the loader
Following picture shows the main parts of the loader:
1. Front frame
On the front frame are mounted: driver’s seat,
operating controls, parking brake, hydraulic control
valves, hydraulic oil tank, auxiliary hydraulics outlet,
front wheels, hydraulic motors and the loader boom
with attachment coupling plate.
2. Back frame
On the back frame are mounted: battery pack,
electric motors, integrated charger and its socket,
hydraulic pumps, rear wheels, hydraulic motors, and
counterweights.
3. Articulation joint
Articulation joint connects the front and back frame.
The loader is steered hydraulically by the steering
cylinder which is mounted between the front and
back frames. Hydraulic hoses and electric wires are
conducted through the articulation joint.
4. Loader boom
Loader boom is mounted on the front frame and is
controlled with control lever from the driver's seat.
The attachment coupling plate is mounted at the end
of the boom. The boom is telescopic, extending 600
mm hydraulically. The boom can be fitted with a
hydraulic self-levelling system
5. Attachment coupling plate
Attachments are mounted on the attachment
coupling plate. The locking pins on the plate can be
operated manually (standard) or hydraulically
(option).
6. Auxiliary hydraulics outlet
The hydraulic hoses of hydraulically operated
attachments are mounted on this outlet. The outlet is
equipped with the multi connector quick coupling
system and is double acting: it has two pressure
lines and one tank line, see page 61. If the loader is
equipped with the optional Attachment control switch
pack, its electric socket is integrated in the multi
connector.
In addition, as an option, it is also possible to install a
double-acting auxiliary hydraulics outlet in the front.
The quick coupling of this extra outlet will be located
under the multi connector.
7. ROPS safety frame
ROPS frame (Roll-over protective structure)
complies with the standard ISO 3471:1994 with
Amendment 1:1997 and Technical Corrigendum
1:2000 for a maximum machine configuration mass
of 2720 kg.
8. FOPS canopy
FOPS canopy (Falling objects protective structure)
mounts on the ROPS. It meets the ISO 3449:2005
(1365 J) criteria.
.
..
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Signs and decals
Shown in the figure below and listed on the following page are the labels and markings, which must be visible on
the equipment. Replace any warning label which has become unclear, or has detached completely. New labels are
available via your retailer or contact information provided on the cover.
Before applying a new decal, clean the surface from dirt, dust, grease, or other material. Peel small portion of the
decal backing paper and apply exposed adhesive to cleaned surface, aligning the decal properly. Peel rest of
backing paper and press with hands to smooth out the decal.
The warning labels contain important safety information and they help to identify and
remember the hazards related to the equipment.
Make sure that the following signs and decals are clean, undamaged and readable. If any
of these decals is missing or is unreadable it should be replaced without delay. Ask for
new decals from your local Avant dealer.
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Table 2 - List of safety labels and markings on the machine
Label
Location
Product code
1
Below steering
wheel
A414690
2
Boom, on
both sides
A417273
(2 pcs)
DANGER
Lowering of loader boom can crush,
causing death or serious injury.
Keep out from the danger zone of the
machine.
3
Near
electric
motors
A417270
WARNING
Risk of burns - Extremely hot surfaces.
Keep clear.
Allow loader to cool completely before
maintenance.
4
At loader
entry point
A411455
WARNING
Risk of crushing - Small gap between
tyres of articulated loader. Do not grip
the steering wheel from outside the
machine or when getting into the
driver’s seat to prevent moving of the
wheels.
5
At loader
entry point
A411456
WARNING
Risk of crushing - Keep hands and feet
within the driver's area.
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