Avery Dennison IndES Elastic Staple 11600-0 Operation manual

FOR USE BY QUALIFIED PERSONNEL ONLY
Elevating Brand and Accelerating Performance
Throughout the Global Retail Supply Chain
IndES™ Elastic Staple® System
Operations and Service Manual
#11600-0 #11605-0
IndES Module with Actuator Handle IndES Module without Actuator Handle
Printed in China
Manual Part No. 3-09-0057-01
Rev. 4
!

FOR USE BY QUALIFIED PERSONNEL ONLY
This manual is copyrighted with all rights reserved and may not be copied, in part or in whole, without the written
consent of Avery Dennison Corporation. Avery Dennison makes no warranty, express or implied, as to its
accuracy and assumes no liability arising out of its use by others.
The descriptions and specifications contained in this manual were in effect at the time the manual was approved
for printing. Avery Dennison, whose policy is one of continuous improvement, reserves the right to discontinue
models at any time or change specifications or design, without notice and without incurring obligations or liability.
Copyright (c) 2013 Avery Dennison Corporation. All rights reserved. Avery Dennison and all other Avery
Dennison brands, product names and codes are trademarks of Avery Dennison Corporation.
WARRANTY
All statements, technical information and recommendations about AVERY DENNISON products are based upon
tests believed to be reliable but do not constitute a guarantee or warranty. All AVERY DENNISON products are
sold with the understanding that PURCHASER has independently determined the suitability of such products for
its purposes. AVERY DENNISON products are warranted to be free from defects in material or workmanship for
a period of 90 days from the date of shipment. Any product shown to the satisfaction of AVERY DENNISON
within the time provided to be so defective shall be replaced without charge or AVERY DENNISON may issue a
credit in such an amount as it deems reasonable; however, in no way shall AVERY DENNISON be responsible
for claims beyond the replacement value of the defective product or in any way liable or responsible for
consequential or incidental damages.
NO EXPRESS WARRANTIES AND NO IMPLIED WARRANTIES, WHETHER OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR USE, OR OTHERWISE, EXCEPT AS SET FORTH ABOVE (WHICH IS
MADE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES) SHALL APPLY TO THE PRODUCTS
DESCRIBED HEREIN. AVERY DENNISON SPECIFICALLY DISCLAIMS AND EXCLUDES ALL OTHER
SUCH WARRANTIES. NO WAIVER, ALTERATION, ADDITION, OR MODIFICATION OF THE FOREGOING
SHALL BE VALID UNLESS MADE IN WRITING AND SIGNED BY AN AUTHORIZED REPRESENTATIVE OF
AVERY DENNISON.
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make any representation contrary to the above.
LIMITATION OF LIABILITY
In no event shall AVERY DENNISON be liable for any incidental or consequential damages, including but not
limited to, loss of profit, loss of use or production or loss of capital. The remedies of PURCHASER set forth
herein are exclusive and the total liability of AVERY DENNISON with respect to any contract, or anything done in
connection therewith such as the performance or breach hereof, or from the manufacture, sale, delivery, resale,
installation or use of any products whether arising out of contract, negligence, strict tort, or under any warranty, or
otherwise, shall not exceed the purchase price of the products upon which liability is based.
Avery Dennison Corporation
224 Industrial Road
Fitchburg, MA 01420
Visit us on the web at
www.rbis.averydennison.com
Printed in China

1
Contents
Important Safety Instructions .........................................................................................3
Chapter 1 Introduction.....................................................................................................4
Chapter 2 Installation.......................................................................................................5
Unpacking the IndES™ Module Assembly ...................................................................................5
Chapter 3 Mounting the Module Assembly ...................................................................6
The Linear Mounting Stand (LMS) ................................................................................................6
Mounting the 11600-0 IndES™ Module Assembly on the LMS ....................................................7
Mounting the 11605-0 IndES™ Module Assembly on the APU100..............................................8
Mounting the 11605-0 IndES™ Module Assembly into custom automation .................................9
Chapter 4 Adjusting the IndES™ Module ....................................................................10
Air Pressure ................................................................................................................................10
Module Needle Depth .................................................................................................................11
Needle Spacing...........................................................................................................................13
Chapter 5 Loading the Fastener ...................................................................................14
Loading the Fastener from the Reel to the Module Assembly ....................................................14
Staple Loading Diagram - from the Reel to the Module Assembly .............................................15
Loading the Fastener into the Module’s Feed System................................................................16
Un-loading the Fastener from the Module’s Feed System..........................................................18
Adjusting for Single Shot or Double Shot Operation...................................................................19
Installing a Fastener....................................................................................................................20
Chapter 6 Maintenance..................................................................................................21
Routine Maintenance and Lubrication.........................................................................................21
Clearing a Staple Jam.................................................................................................................22
Changing the Ejector Rod...........................................................................................................23
Changing the Knife......................................................................................................................24
Changing the Needle ..................................................................................................................25
Changing the Feed and Cut Shaft Springs .................................................................................26
Changing the Feed Pawl Spring .................................................................................................29
Adjusting the Staple Cut..............................................................................................................30
Lubrication- Accessing the lubrication areas...............................................................................31
Lubrication- Applying the lubricant..............................................................................................32
Troubleshooting ..........................................................................................................................33

2
Chapter 7 Parts List & Diagrams ..................................................................................34
Overview .....................................................................................................................................34
Handle Assembly ........................................................................................................................35
Module Mount Assembly.............................................................................................................37
Machine Assembly ......................................................................................................................38
Right Module Assembly ..............................................................................................................39
Right Feed Assembly ..................................................................................................................43
Right Feed Pawl & Bracket .........................................................................................................44
Right Needle Guard ....................................................................................................................46
Left Module Assembly.................................................................................................................47
Left Drive Linkage Assembly.......................................................................................................49
Left Feed Assembly ....................................................................................................................51
Left Feed Pawl & Bracket............................................................................................................53
Left Needle Guard.......................................................................................................................54
Chapter 8.........................................................................................................................55
Worldwide Locations ...................................................................................................................55

3
Important Safety Instructions
WARNING
For your safety, the information in this manual
must be followed to prevent personal injury or
loss of life.
•Module needles are extremely sharp and can cause serious injury. Keep hands and
clothing clear of needles while operating machine.
•Disconnect the air supply before attempting to replace any component.
•Do not remove or tamper with any of the warning or caution labels on the machine.
•Pay close attention to all warning labels and symbols.
•Never under any circumstances try to put more than 80 psi (0.55 MPa) into the machine.

4
Chapter 1 Introduction
Avery Dennison’s IndES™ Elastic Staple System offers accelerated packaging
performance, consumer appeal and sustainability.
The IndES™ Elastic Staple System is an easy to operate, reliable and versatile packaging solution that enables
manufacturers to reduce overall packaging and associated costs, while improving productivity. Elastic staples
secure products in visible packaging applications for greater consumer appeal and reduced waste.
Powered by compressed air, the IndES™ System’s application module is designed to be used as a stand-alone
unit or an integrated part of an automation system. It allows maximum flexibility as it can work with a variety of
product shapes, sizes and positions. Improvements in production output and reduced packaging material costs
created by the IndES™ Elastic Staple System provide a quick return on investment.
The IndES™ Elastic Staple is a strong yet pliable fastener that conforms to a variety of product shapes and sizes.
Available in lengths from 15mm (1/2”) to 100mm (3 7/8”) the IndES™ Elastic Staple has a minimum staple tensile
strength of 5 lbs (2.26 kgs) to hold the product neatly and securely in place while allowing for easy and safe
removal of the product from its packaging. Weighing in at 0.045 grams per staple the IndES™ Elastic Staple
provides a solution that can reduce the amount of plastic in packaging over other conventional methods of
packaging.
Elevating Brands. Accelerating Performance.
Experience this and many other supply chain solutions at our worldwide Customer Design and Innovation
Centers. To schedule a tour of our Customer Design and Innovation Centers, please call 800.543.6650, prompt 5
or e-mail [e-mail].
For more information on the Avery Dennison IndES™ Elastic System Product name, visit our website at
www.rbis.averydennison.com.

5
Chapter 2 Installation
Unpacking the IndES™ Module Assembly
!Check the contents of the shipping box. It should contain the following:
1 IndES™ Module Assembly
1 Operator and Service Manual
1 CE compliance sheet
1 Air Regulator
!Visually inspect the shipping carton.
•If the shipping box is damaged, notify the freight carrier as well as
Avery Dennison.
•Save the shipping materials for inspection by the freight carrier.
!Remove the IndES™ Module Assembly from the packaging.
!Visually inspect the IndES™ Module Assembly and the shipping materials.
•If the contents are damaged, notify Avery Dennison immediately.
•If the shipping box is also damaged, notify the freight carrier as well as
Avery Dennison.
•Save the shipping materials for inspection by the freight carrier.
!Save the shipping carton for future use.
•Always put the IndES™ Module Assembly back in the original shipping carton to
protect it from damage when unit is in storage.

6
Chapter 3 Mounting the Module Assembly
The Linear Mounting Stand (LMS)
The LMS is a bench mounted, stand-alone unit that provides an easy way to increase
productivity and consistency in product packaging.
IndES™ Module Assembly mounted on the LMS
Reel Holder
LMS
IndES™
Module
Assembly

7
Mounting the 11600-0 IndES™ Module Assembly on the LMS
To attach the IndES™ Module Assembly to the LMS you will need the following additional
component:
1 LMS (Linear Mounting System) Part Number: 10735-0
To properly mount the IndES™ Module Assembly to the LMS:
1. Mount the LMS to a solid base or table before attempting to mount the IndES™ Module
assembly to the LMS.
•A base or table is not included with the LMS.
2. Align the IndES™ Module Assembly with the mounting slide of the LMS.
3. Secure the Module Assembly using the four mounting screws provided with the LMS
4. Attach the IndES™ Module Air Regulator to the LMS frame
WARNING
IndES™ module needles are sharp. Remove needles before
mounting the IndES™ Module Assembly on the LMS. Use
caution when removing and replacing needles and during
operation.
Discard needles that are damaged or have punctured the skin
!
Module
mounting
screws
LMS
mounting
slide
2,3
4
Air Regulator

8
Mounting the 11605-0 IndES™ Module Assembly on the APU100
To attach the IndES™ Module Assembly to the APU100 you will need the following
additional components:
1 APU100 (Automated Packaging Unit) Part Number: 11610-0
1 IndES™ Mounting Kit for APU Part Number: 11614-0
To properly mount the IndES™ Module Assembly to the APU100 see the APU100
Operator Instruction Manual supplied with the APU100.
WARNING
IndES™ module needles are sharp. Remove needles
before mounting the IndES™ Module Assembly on the
LMS. Use caution when removing and replacing
needles and during operation.
Discard needles that are damaged or have punctured
the skin
!

9
Mounting the 11605-0 IndES™ Module Assembly into custom automation
The IndES™ Module Assembly can also be easily mounted and operated in custom automation.
Right Side View
Back View
Notes:
1. All dimensions in inch [metric]
2. Tolerances +/-.06 [1.5mm]
3. Input air must be regulated to
5F3/min @ 80psi [.63 M3/min @
0.55 MPa] to ensure proper
machine operation.
Back View

10
Chapter 4 Adjusting the IndES™ Module
Air Pressure
The IndES™ Module is designed to be operated at 80 PSI [ .55 MPa] 5F3/min [.63 M3/min]
Increasing the pressure greater than the recommended MAX air pressure may:
•Cause a dangerous condition to the operator
•Damage the IndES™ Module
•Void the manufacturer’s warranty
An air pressure regulator is provided with the IndES™ Module Assembly and is factory set to
the required air pressure. The pressure regulator will reduce the input air pressure to the
recommended operating air pressure. Verify the reading on the air pressure regulator’s dial
which indicates the operating pressure prior to
operation.
WARNING
MAXIMUM AIR PRESSURE 80 PSI (.55 MPa)
WARNING
Module needles are sharp. Use caution when removing
and replacing needles and during operation.
Discard needles that are damaged or have punctured
the skin
!
!
Air Pressure
Regulator

11
Module Needle Depth
To properly install fasteners, the Module’s needles must be adjusted so the opening in the
end of the needle is below the top surface of the base.
1. Loosen the bottom stop on the LMS
2. Lower the Module until the Needle guards expose the Needles so that the guards
are touching the top of the Brush Block
3. Position the stop to the bottom of the Module Assembly
4. Tighten the stop adjustment screw
WARNING
Disconnect air supply before making this adjustment
WARNING
Module needles are sharp. Use caution when removing and
replacing needles and during operation.
Discard needles that are damaged or have punctured the skin
!
!
1
Needle
Guard
Needle
Brush
Block
1
LMS bottom
stop
Brush Block

12
2
Needle
Guard
Needle
Brush
Block
3
Adjust
LMS
Stop
4
Tighten Screw

13
Needle Spacing
To properly install fasteners, the Module’s needle spacing must be adjusted so the
Needle Guards are positioned just outside of the product to be stapled.
1. Find the Locking Plate and Locking Plate screw on the bottom back of the
Module assembly
2. Loosen one or both Locking Plate screws
just enough to move the Module(s)
3. Move one or both modules left or right
to position the Needle Guards around product
4. Tighten the Locking Plate screw(s)
Viewing the BACK of the IndES™ Module
Locking Plate
Locking Plate Screw

14
Chapter 5 Loading the Fastener
Loading the Fastener from the Reel to the Module Assembly
!Refer to the Staple Loading Diagram on next page:
1. With the staple reel mounted on the reel holder, unroll the staple chain from the top of
the reel.
2. Pulling the staple chain toward the Module Assembly, the rear rung (2) inserts into the
right side of the Module Assembly.
3. Pulling the staple chain toward the Module Assembly, the front rung (3) inserts into the
left side of the Module Assembly.
4. Lower the Staple chain through the slot in the upper handle guide.
5. Lower the Staple chain through the slot in the lower handle guide.
6. Lower the Staple chain evenly into the right and left Module Assembly Feed guides.
7. Lower the Staple chain down to the entrance of the Module Assembly Feed guides.
8. See next section “Loading the Fastener into the Module’s Feed System” for more
instructions
WARNING
Air supply must be connected during this procedure.
WARNING
Module needles are sharp. Use caution when removing and
replacing needles and during operation.
Discard needles that are damaged or have punctured the skin
!
!

15
Staple Loading Diagram - from the Reel to the Module Assembly
3
2
1
2
3
4
5
6
7

16
Loading the Fastener into the Module’s Feed System
!With the staple loaded to the Module Assembly per the previous chapter:
Air Supply should be ON
1. Cut the staple chain rails just below one rung on the staple chain.
2. Insert one side of the staple chain into the opening in the feed system.
3. Insert the other side of the staple chain into the other opening in the feed system.
4. Push one side of the staple chain down until bottom rung engages the anti-back
5. Push other side also down until the bottom rung is also engaged with the anti-back
•Both sides of the staple chain should be aligned.
6. Holding the staple chain with both hands, pull up gently to ensure that the chain is
engaged with the feed.
•Both sides of the staple chain should be aligned.
7. Cycle machine a few times to verify proper cutting and feeding.
Feed System
openings
Cutting the chain
before loading
Staple chain
Rungs
Rails
1
Anti-
backs
Module’s Feed System description

17
2
3
4
5
6
7
Aligned

18
Un-loading the Fastener from the Module’s Feed System
!With staple chain loaded to the Module Assembly per the previous chapter:
Air Supply can be ON
1. Using a spare IndES ejector rod as a tool, hold the ejector rod like a pencil and insert the
long end into the top of the slot in the feed system (Illustration shows right module)
•A small diameter pin can be substituted in place of an ejector rod
2. Push the ejector rod all the way in until it hits the bottom of the slot
3. Drag the ejector rod down until it contacts the feed systems feed pawl and moves the
pawl out of engagement with the staple chain
4. Hold the pin down and pull up on the staple chain to remove the staple chain from the
feed system
5. Perform the same operation on the other module
Pin
Pin
1,2
3
4
Pin