Avery Weigh-Tronix GSE 60 Series User manual

60 Series
Indicators and Process Controllers
User Instructions
NORTH AMERICA
39-10-37149 Issue AH February 2010

© Avery Weigh-Tronix, LLC 2009. All rights reserved.
No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of
the copyright owner, or as permitted by law or under license. Full acknowledgment of the source must be given.
Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix, LLC. This publication was correct at the
time of going to print however, Avery Weigh-Tronix, LLC reserves the right to alter without notice the specification,
design, price or conditions of supply of any product or service at any time.
All third party brands and product names used within this document are trademarks or registered trademarks of
their respective holders.
All Weigh-Tronix / GSE products bearing the Factory Mutual seal are designed and manufactured according to the
guidelines set forth by Factory Mutual Research. It is the responsibility of owners to gain approval from their
insurance company for the suitability of the Weigh-Tronix equipment and installation for their particular
environment.
Weigh-Tronix assumes no responsibility or liability either expressed or implied for the suitability of the Weigh-Tronix
equipment for the owners' specific application or environment.
60 Series User Instructions book

60 Series User Instructions 1
Table of Contents
Chapter 1 General information ................................................................................................................. 3
About this manual ..............................................................................................................3
Text conventions ......................................................................................................... 3
Operator interface ....................................................................................................... 3
Special messages ....................................................................................................... 3
Installation .......................................................................................................................... 5
Electrical installation .......................................................................................................... 5
Pluggable equipment ................................................................................................... 5
Wet conditions ............................................................................................................. 5
Routine maintenance ......................................................................................................... 6
Cleaning the indicator ........................................................................................................ 6
Training .............................................................................................................................. 6
Sharp objects ..................................................................................................................... 6
FCC and EMC declarations of compliance ........................................................................ 7
Declaration of Conformancy .............................................................................................. 8
Common weighing applications ....................................................................................... 12
Indicator descriptions ....................................................................................................... 12
Stainless Steel Enclosure .......................................................................................... 12
Features ........................................................................................................................... 12
Specifications ................................................................................................................... 13
Enclosure Dimensions ............................................................................................... 14
Display ............................................................................................................................. 15
Keypad ............................................................................................................................. 17
Chapter 2 Installation .............................................................................................................................. 21
Table top or wall mounting ............................................................................................... 21
Model 460 Outline drawing ........................................................................................ 21
Model 465, 560, 562, 660, 662 Outline drawing ........................................................ 22
663 Outline drawing .................................................................................................. 22
663 Big box outline drawing ...................................................................................... 23
665 Outline drawing .................................................................................................. 23
Panel mounting ................................................................................................................ 24
Model 460 outline drawing ........................................................................................ 24
Model 460 panel mount cutout .................................................................................. 24
Model 465, 560, 562, 660, 662 panel mount outline drawing .................................... 25
Model 465, 560, 562, 660, 662 panel mount cutout .................................................. 25
Model 665 panel mount outline drawing .................................................................... 26
Model 665 panel mount cutout .................................................................................. 26
Chapter 3 Operation ................................................................................................................................ 27
Entering a tare value (model 460) .................................................................................... 27
Entering a tare value (all models excluding model 460) ............................................ 27
Time/Date (clock feature) .......................................................................................... 27
Entering the Time / Date (excluding model 460) ....................................................... 27
Entering the time / date (model 460) ......................................................................... 28
Parts Counting .................................................................................................................29
Simple keypad sample (model 460) .......................................................................... 29
Negative piece sampling (model 460) ....................................................................... 30
60 Series (excluding model 460) ............................................................................... 30
Simple keypad sample .............................................................................................. 30
Negative piece sampling ........................................................................................... 31
Accumulation Mode ......................................................................................................... 32
Performing Accumulations ........................................................................................ 32
Initializing Accumulation Totals ................................................................................ 33

2 60 Series User Instructions
Accumulation Modes ................................................................................................. 33
Absolute and Percent Checkweighing ............................................................................. 33
Set the high and low limits (excluding model 460) .................................................... 34
Use checkweigh mode (excluding model 460) .......................................................... 34
Set the high and low limits ( model 460) ................................................................... 34
Use checkweigh mode (model 460) .......................................................................... 34
Truck I/O .......................................................................................................................... 35
Truck in ...................................................................................................................... 35
Truck out ................................................................................................................... 35
Print ID's? .................................................................................................................. 35
Clear one ID .............................................................................................................. 36
Clear all ..................................................................................................................... 36
Store truck in tare weight ........................................................................................... 36
APW (average piece weight) lookup ................................................................................ 37
Store APW ................................................................................................................. 37
Get APW ................................................................................................................... 37
Print APW'S ............................................................................................................... 37
Clear one APW .......................................................................................................... 38
Clear all APW'S ......................................................................................................... 38
Fill (Batching) ................................................................................................................... 38
Setup Outputs ........................................................................................................... 39
Batching .................................................................................................................... 39
Chapter 4 Troubleshooting ..................................................................................................................... 40
Information and error messages ...................................................................................... 40
Operational Mode Error Messages ........................................................................... 40
Setup Mode Error Messages ..................................................................................... 41
Hardware Problem Error Messages .......................................................................... 41
General Error Messages ........................................................................................... 42
Communications Error Messages ............................................................................. 42
Other troubleshooting concerns ....................................................................................... 42
Data transmission ...................................................................................................... 42
Displayed weight ....................................................................................................... 42
Service ...................................................................................................................... 43

60 Series User Instructions 3
1 General information
1.1 About this manual
This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above.
The names of the chapter and the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
This User Instruction manual contains basic operating information. Subjects covered
include indicator installation, counting mode, accumulation mode, truck I/O operation,
filling, time and date entry, and troubleshooting.
Subjects such as the setup mode and the macro programming language are beyond
the scope of a user manual. Contact your GSE Distributor for more information.
1.1.1 Text conventions
Keystrokes are shown in brackets e.g. [PRINT] and reflect the case of the key being
described. This applies to the keys on the indicator keypad.
Displayed messages appear in italic type and reflect the case of the displayed
message.
1.1.2 Operator interface
Procedures often refer to information that appears on the 60 Series display as well as
the keystrokes required to perform a certain function.
Display information
Display information may also appear within chapter text, such as the message Need
Code or Mot'n Delay.
Keystrokes
Keystrokes listed within chapter text may also appear in brackets (i.e. [PRINT] or [CLR]
+ [SELECT] ).
1.1.3 Special messages
Examples of special messages you will see in this manual are defined below. The
signal words have specific meanings to alert you to additional information or the relative
level of hazard.
DANGER!
THIS IS A DANGER SYMBOL.
DANGER MEANS THAT FAILURE TO FOLLOW SPECIFIC PRACTICES
OR PROCEDURES WILL CAUSE INJURY OR DEATH.

4 60 Series User Instructions
ELECTRICAL WARNING!
THIS IS AN ELECTRICAL WARNING SYMBOL.
ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW
SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN
ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS
THAT MAY CAUSE INJURY OR DEATH.
WARNING!
This is a Warning symbol.
Warnings mean that failure to follow specific practices and procedures may
have major consequences such as injury or death.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.

60 Series User Instructions 5
1.2 Installation
1.3 Electrical installation
1.3.1 Pluggable equipment
Pluggable equipment must be installed near an easily accessible socket outlet.
1.3.2 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE
PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.
CAUTION: The AC to DC Power Supply power cable must be connected to an
earth-grounded electrical outlet. The electrical supply must have a circuit
breaker with an appropriate rating to protect from over-current conditions.
For your protection, all electrical (110V or 230V) equipment used out of doors or
in wet or damp conditions should be supplied from a correctly fused power
source and protected by an approved ground fault protection device (RCD,
GFCI etc.)
IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.

6 60 Series User Instructions
1.4 Routine maintenance
Always turn off the indicator and isolate from the power supply before starting any
routine maintenance to avoid the possibility of electric shock.
Make sure that it is placed securely on a flat and level surface.
1.5 Cleaning the indicator
1.6 Training
Do not attempt to operate or complete any procedure on a indicator unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the indicator on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
1.7 Sharp objects
Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipe down the outside of standard products
with a clean cloth, moistened with water and
a small amount of mild detergent
Attempt to clean the inside of the indicator
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray the cloth when using a proprietary
cleaning fluid
Spray any liquid directly on to the display window

60 Series User Instructions 7
1.8 FCC and EMC declarations of compliance
United States
Canada
European Countries
Table 1.2
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Table 1.3
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
Table 1.4
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be
required to take adequate measures.

8 60 Series User Instructions
1.9 Declaration of Conformancy