AWH VPureMix LS30 Product guide

A Member of the NEUMO Ehrenberg Group
OPERATING/INSTALLATION INSTRUCTIONS
(Translation)
VPureMix® Magneti Coupled Mixer
Armaturenwerk Hötensleben GmbH
S hulstr. 5 – 6
D-39393 Hötensleben, Germany
Phone [phone]
Fax [phone]
E-mail [email protected]
Web site http://www.awh.eu ID. no.: 96BA001EN-2019/04 Rev.2

Copyright Armaturenwerk Hötensleben GmbH
This manual and all figures ontained therein are prote ted by opyright. Any use beyond the onfines
of opyright law is not permissible and liable to prose ution without the prior written approval of the
publisher. This applies in parti ular to reprodu tions, translations, mi rofilming, and storage and
pro essing in ele troni systems.

VPureMix® Magneti Coupled Mixer
Contents Operating/installation instru tions 04/2019 I
Contents
List of Figures ............................................................................................................................................. II
1 Introdu tion ............................................................................................................................................ 1
1.1 Means of Presentation ....................................................................................................................... 2
1.2 Abbreviations ...................................................................................................................................... 4
1.3 Warranty and Liability......................................................................................................................... 4
2 Safety ..................................................................................................................................................... 6
2.1 Intended Use ...................................................................................................................................... 7
2.2 Danger Warnings ................................................................................................................................ 8
2.2.1 Dangers ................................................................................................................................. 8
2.2.2 Danger zone of the devi e ................................................................................................. 10
2.2.3 Installation of Repla ement Parts and Wearing Parts ..................................................... 10
2.2.4 Swit h-off Pro edure .......................................................................................................... 11
2.3 Duties of the Operating Company ................................................................................................... 11
2.4 Safety Measures (Implemented by the Operating Company) ........................................................ 12
2.5 Qualifi ation Requirements for Personnel ...................................................................................... 14
2.6 Personal Prote tive Equipment ....................................................................................................... 15
3 Stru ture ............................................................................................................................................... 16
4 General Te hni al Data ........................................................................................................................ 19
5 Installation ............................................................................................................................................ 20
5.1 S ope of Delivery .............................................................................................................................. 20
5.2 Transport and Pa kaging ................................................................................................................. 20
5.2.1 Delivery (In luding Spare and Repla ement Parts) .......................................................... 20
5.2.2 Temporary Storage ............................................................................................................. 21
5.3 Installation ........................................................................................................................................ 21
5.4 Integration in the higher-level system ............................................................................................. 21
5.4.1 AC motor installation .......................................................................................................... 22
5.4.2 Frequen y onverter ........................................................................................................... 23
5.4.3 Speed sensor (optional) ..................................................................................................... 24
6 Des ription of Parts .............................................................................................................................. 26
6.1 Mixing Head ...................................................................................................................................... 26
6.2 Bearing Pins ...................................................................................................................................... 26
6.3 Container plate ................................................................................................................................. 28
6.4 General data and parameters ......................................................................................................... 29
6.4.1 Bearing pin and mixing head ............................................................................................. 29
6.4.2 Container plate ................................................................................................................... 29
6.4.3 Drive unit ............................................................................................................................. 29
7 Assembly/disassembly ......................................................................................................................... 30
7.1 Assembly ........................................................................................................................................... 31
7.1.1 Assembly of the Container Plate ........................................................................................ 31
7.1.2 Installation of the bearing pin ............................................................................................ 31

VPureMix® Magneti Coupled Mixer
II Operating/installation instru tions 04/2019 Contents
7.1.3 Atta hment of the drive unit ............................................................................................... 32
7.2 Disassembly ...................................................................................................................................... 32
8 Maintenan e/Cleaning ........................................................................................................................ 33
8.1 Cleaning/Maintenan e Intervals ..................................................................................................... 34
8.2 Notes on Cleaning ............................................................................................................................ 34
8.3 Repla ement Parts Sto k/Customer Servi e ................................................................................. 35
9 Malfun tions ........................................................................................................................................ 36
9.1 Safety Instru tions ............................................................................................................................ 36
9.2 Faults and Remedial A tion ............................................................................................................. 37
9.3 What to Do in an Emergen y ............................................................................................................ 38
10 De ommissioning/Disposal ............................................................................................................... 39
10.1 De ommissioning ........................................................................................................................... 39
10.2 Disposal .......................................................................................................................................... 39
11 De laration ......................................................................................................................................... 40
Index ........................................................................................................................................................ 42
Notes ....................................................................................................................................................... 44
List of Figures
Fig. 3-1: Exemplary display of the sizes LS30-LS2000 ................................................................................ 16
Fig. 3-2: Exemplary display of the sizes LS5000-LS20000 ......................................................................... 17
Fig. 5-1: AC motor swit hing examples ......................................................................................................... 22
Fig. 5-2: Speed sensor onne tion ................................................................................................................ 24
Fig. 5-3: LEDs and dimensions of the speed sensor .................................................................................... 24
Fig. 6-1: Mixing head ...................................................................................................................................... 26
Fig. 6-2: Bearing pin ....................................................................................................................................... 27
Fig. 6-3: Container plate ................................................................................................................................. 28
Fig. 7-1: Bearing pin installation .................................................................................................................... 31

VPureMix® Magneti Coupled Mixer
1 Introdu tion Operating/installation instru tions 04/2019 1
1 Introdu tion
These operating/installation instru tions (hereinafter referred to as the manual) provide you with all the
information you need to operate the VPureMix® Magnetrührsystem (hereinafter also referred to as the
devi e) smoothly.
The manual applies to the following sizes:
– LS30
– LS50
– LS100
– LS500
– LS1000
– LS2000
– LS5000
– LS10000
– LS20000
In prin iple, this manual applies to all sizes. Any differen es between the sizes are pointed out learly.
The manual must be read, understood, and applied by all persons assigned with the assembly, maintenan e,
leaning and troubleshooting of the devi e. This applies in parti ular to the listed safety instru tions.
After studying the manual, you will be able to:
– Assemble and operate the devi e safely,
– Clean and servi e the devi e orre tly and
– Take the orre t measures if a malfun tion o urs.
In addition to this manual, generally valid, statutory and other binding regulations in regard of a ident
prevention and in regard of environmental prote tion in the ountry of use must also be observed.
The manual must always be kept or made available at the pla e of use of the devi e. If ne essary,
download the manual from the web site http://www.awh.eu/de/downloads.

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2 Operating/installation instru tions 04/2019 1 Introdu tion
1.1 Means of Presentation
As an instru tion and for dire tly warning against danger, statements where spe ial attention needs to
be paid are identified as follows in this manual:
Se tion-related Warnings
The se tion-related warnings apply not only to one parti ular a tion, but rather to all a tions within a se tion.
DANGER
This warning describes
a hazard with a high level of risk that will result in death or serious
injury if not avoided.
WARNING
This warning describes a hazard with a medium level of risk that could result in death or
serious injury if not avoided.
CAUTION
This warning describes a hazard with a low level of risk that could result in minor or
moderate injury if not avoided.
NOTE
This warning describes a hazard with a low level of risk that could result in damage to
property if not avoided.
NOTE ON EXPLOSION PR
OTECTION
This note provides important information on explosion protection.
Non-compliance results in the explosion protection being removed and consequently
leads to hazards.
The
“
inf
o
”
symbol provides useful informa
tion.

VPureMix® Magneti Coupled Mixer
1 Introdu tion Operating/installation instru tions 04/2019 3
Embedded Warnings
The embedded warnings apply to spe ifi a tions and are integrated dire tly in the a tion before the
spe ifi a tion step.
–
DANGER/WARNING/CAUTION
–
N TE
The following means of presentation are also used:
–
Texts whi h follow this
mark are bulleted lists.

Texts following this mark des ribe a tivities that need to be arried out in the spe ified order.
“
”
Texts in quotation marks are referen es to other hapters or se tions.
Symbols Used
Crushing hazards are indi ated by this symbol.
Burn hazards are indi ated by this symbol.
Warnings about ele tri sho k from ele tri voltage are indi ated by this symbol.
Warning about the influen e on medi al implants
Operating materials for the explosive area are indi ated by this symbol.
Instru tions about the ne essary prote tive grounding onne tion are indi ated by this
symbol.
“Observe manual” is indi ated by this symbol.
Environmental measures are indi ated by this symbol.

VPureMix® Magneti Coupled Mixer
4 Operating/installation instru tions 04/2019 1 Introdu tion
1.2 Abbreviations
AWH
Armaturenwerk Hötensleben GmbH
EPDM
Ethylene propylene diene monomer rubber (sealing material)
EEA
European E onomi Area
VMQ
Vinyl methyl sili one (sealing material)
FFKM
Perflour rubber (seali
ng material)
FKM
Fluoro arbon rubber (sealing material)
1.3 Warranty and Liability
Warranty and Liability
The ommitments agreed in the ontra t of supply and delivery, the general terms and onditions and
the terms of delivery of Armaturenwerk Hötensleben GmbH (referred to hereinafter as AWH) and the
statutory regulations valid at the time the ontra t was on luded shall apply.
Warranty and liability laims in ase of personal injury and damage to property shall be ex luded, in
parti ular if these an be attributed to one or more of the following auses:
– Improper or in orre t use of the devi e,
– Not monitored or not observed permanent operation,
– Improper assembly, ommissioning, operation and maintenan e of the devi e.
– Failure to observe the instru tions in the manual regarding the assembly, ommissioning, operation
and maintenan e of the devi e,
– Constru tional modifi ations to the devi e
(Conversions or other modifi ations to the devi e must not be made without previous written
approval from AWH.
In ase of infringement, the devi e will lose its onformity and the operating authorization.)
– Use of spare parts that do not omply with the spe ified te hni al requirements,
– Improperly performed repairs,
– Disasters, the effe ts of foreign obje ts and for e majeure.
Ex lusion of Liability
AWH reserves the right to make alterations to this do ument at any time and without prior noti e. AWH
provides no guarantee (neither expressed nor implied) with regard to all information in this do ument,
in luding but not limited to the implied warranty of mer hantability and suitability for a parti ular
purpose. Furthermore, AWH does not guarantee the orre tness or ompleteness of information, text,
graphi s or other parts in this do ument.
Produ t Name and Trademark
The produ t name VPureMix® mentioned in this manual is a registered trade name of Armaturenwerk
Hötensleben GmbH.

VPureMix® Magneti Coupled Mixer
1 Introdu tion Operating/installation instru tions 04/2019 5
Related Do uments
The following do uments may ontain supplementary information for this manual:
- De larations for in orporation and/or de larations of onformity
- Certifi ates
- Additional do uments for any atta hed or upstream omponents, e.g. drawings, te hni al data,
information on a essories et .
- Supplements to this manual (e.g. spe ial versions)
- AWH atalog, produ t data sheet

VPureMix® Magneti Coupled Mixer
6 Operating/installation instru tions 04/2019 2
Safety
2 Safety
The devi e has been built in a ordan e with state-of-the-art te hnology and the re ognized rules of
safety. Nevertheless, the use of the devi e may pose a fun tional danger to the life and limb of the user
and third parties or a risk of impairments to the devi e and other obje ts of material value.
The following basi safety instru tions are intended to prevent injury to persons and material damage.
The operating ompany must ensure that the basi safety instru tions are observed and adhered to.
This manual ontains basi notes on the installation, operation, maintenan e and servi ing of the
devi e whi h must be observed.
Anyone involved in assembly, operation, maintenan e and servi ing must read and understand this manual.
The safety systems and safety instru tions des ribed in this manual must be observed.
WARNING
Failure to comply with this manual, incorrectly performed installation and repair work or
incorrect operation could lead to malfunctions to the device and to dangerous situations!
There is a risk of death or severe physical injury.
– Have all work on the device carried out only by an expert and in compliance with:
– The corresponding detailed operating and installation instruction(s),
– The warning and safety signs on the device,
– The regulations and requirements specific to the system and
– The national/regional regulations for safety and the prevention of accidents.
– Never install damaged devices or components.
The figures in this manual are intended to provide a basic understanding, and are primarily
representations of the principles involved. They may differ from the actual design of the device,
depending on the version.