AWIN AW-EB920 User manual
Ni-MH Electric Bike
OPERATION MANUAL
AW-EB920
Environmentally
Friendly
World's Best
I. Table of Contents 1
II. 2
III.
Product Features
Specifications 4
IV. Parts and Components 5
V. Usage 6
VI. Installation 7
VII. Charge Method 9
VIII. Check before Riding 12
IX. Riding Instructions 14
X. Maintenance and Repair 15
XI. Troubleshooting 16
Table of Contents
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AWIN TECHNOLOGYCORP.
Dual SystemDual System
High Power Ni-MH BatteryHigh Power Ni-MH Battery
Ni MHNi MH
POWER
INSIDE
Traditional Bike Electrical Bike
A 100% electrically motor-driven
system and a power-assisted
system (PEDELEC) are interchangeable.
(E-bike)
A high power, long life cycle rechargeable
Ni-MH battery is specially designed to be
safe and environmentally friendly by
eliminating the use of the toxic materials-
lead & cadmium.
Product Features
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AWIN TECHNOLOGYCORP.
Product Features
Safe
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AWIN TECHNOLOGYCORP.
Comfortable Powerful
Light
Fast
Charge
Smart
Auto
6 seconds activating buffer
By applying the brake for 6 seconds, it is in order to start the safety mechanism for riding.
Portable battery pack
The portable batter pack is exchangeable and convenient. It can be recharged at any place
with regular AC110/220V power source, and guarantees fast charge and less weight.
Electric control grip
The motor is initiated by the handle, similar to a scooter, truly natural design.
Safety shut-off power device
Safety protection device automatically shuts off power when stopping operation over
3 minutes or applying the break.
Battery capacity indicator
3-level power indicator shows you the remaining power anytime so you know when
should recharge the battery.
Specifications
Dimensions 1,650mm(overall length) 550mm(overall width)
780~940mm(saddle height)
Distance between axles(wheelbase) 1,050mm
Tire size 24"
Weight of vehicle About 27 kg
Limitation of load 100 Kgs
Range of assisted speed 0 ~ 25 km/h
Running distance of run on 1 full charge 20 ~ 50 km [*]
Maximum speed 25 km/h
Motor type Direct current with brushes
Rated output 180W
Control system PWM controlling type
Power drive Chain
Battery type High Performace, high power Ni-MH Battery
Battery Capacity 24V 8Ah or 24V 12Ah
Charging time 2~3 hours [**]
[*] The running distance may vary depending on road condition, weight load, electrical system chosen
and battery capacity used.
[**] Use of AWIN's high quality quick charger is required.
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AWIN TECHNOLOGYCORP.
Specified Battery pack and ChargerSpecified Battery pack and Charger
The battery pack may be broken or not function well if the battery pack and charger do not
collaborate with each other. Therefore, please use the charger exclusively developed by
AWIN for the battery of the bike. 110V or 220V Ac power shall be used for charging and
it usually takes 2~3 hours to complete a fully charge.
Rear brake
Kickstand
Carrier
Front brake
Chain Cover
Lock
Controller
Reflector
Pedal
Quick lever
Bell
Saddle
Motor
Mudguard
Battery Pack
Handle Bar
Break lever
Basket
Tire
Rim
Parts and Components
Speed control throttle
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AWIN TECHNOLOGYCORP.
Usage The user shall not modify or dismantle any parts or
components of the electric bike (including chain cover,
battery pack, motor, charger, etc.) to avoid danger.
The user shall not modify or dismantle any parts or
components of the electric bike (including chain cover,
battery pack, motor, charger, etc.) to avoid danger.
Prohibitions
1.Age below 14 are not allowed to ride the electric bike for the sake of safety.
2.It is not allowed to ride the same electric bike by two riders simultaneously.
3.A helmet and other appropriate protection equipment shall be worn
when riding the electric bike.
4.When any abnormality occurs, don't ride the electric bike any more.
5.Don't ride the electric bike in darkness or adverse weather conditions.
6.Don't ride the electric bike when the road is wet, sliding, contaminated
with mud or oil, or in other bad conditions.
7.Don't ride the electric bike when you don't feel well or are drunk.
8.Don't operate the power switch during the riding to avoid danger.
9.Don't ride the electric bike with one hand only.
10.Don't overload the electric bike (max. 3 kg for the front basket,
while 10 kg for the rear carrier).
11.Keep the electric bike within the safe distance and speed to avoid danger
when riding downhill.
12.Use the front and rear brakes simultaneously for power braking.
13.Park the electric bike on an even road section. Don't park it on the slope.
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AWIN TECHNOLOGYCORP.
Fix the setscrews at
points A, B and C.
B
A
C
vInstall pedals:
xInstall baskets:
uFix the handles:
wAdjust theseat:
yInstall BatteryPack:
Installation
Fix the handles with a hexagon wrench.
Fix the right(turn clockwise) and left(turn
anticlockwise) pedals with the setscrews.
2.Assembly2.Assembly
1.Unpack1.Unpack
Battery Pack Holder Padlock
Quick Lever
Take the power socket of controller
to plug in the connector of battery
pack. And lock the padlock of carrier.
Please check all of the components in carton including a electric bike,
a battery pack, a charger, a basket, a set of pedals, a set of installation
kits and user manual.
Release the Quick Lever and adjust to an
appropriate height what you desire and
press it tightly.
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AWIN TECHNOLOGYCORP.
A. Power Assisted Mode (PEDELEC)
B. 100% Electric Mode (E-Bike)
Installation
Turn on the power switch, and hold on the lever for more than 6 seconds
, then sit on the seat and stamp the foot pedals to ride the electric bike in
Power Assisted Mode.
Turn on the power switch, and hold on the lever for more than 6 seconds
, then sit on the seat and turn the speed control throttle to ridethe electric
bike in Electric Mode .100%
3.Trial Riding3.Trial Riding
FULL
HALF
EMPTY
Notes of installing the battery pack
1
2. You must plug the battery pack socket into the connector of the controller b
3. Please keep the key of padlock carefully for fear of your inconvenient.
4. Before you want to take out the battery pack,p
. When you put the battery pack into rear carrier, please keep the pack holder upside,
and make sure whether the position of battery pack is correct or not.
efore
turning on the power switch.
eel off the connection between the
battery pack and controller.
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AWIN TECHNOLOGYCORP.
Charge Method
Only use the qualified charger designed
exclusively for the battery pack.
he indicator will turn to green when the
charging is completed,
Repeated charging shall be avoided
because it may shorten the service life
of the battery.
charger away from
children.
T
Always keep the
Attentions
Two standard battery-charging approaches are available:
Keep the battery pack away from
any place where firing may occur,
including fire source, smoking
area, high temperature area,
adverse ventilation area, etc.)
Charge the battery at a place with
good ventilation and no direct
exposure in the sun.
Keep away from fire
Guard against electric shock
Do not charge the battery pack in
a wet environment especially in
a rainy day.
1.Attentionswhen chargingthebattery pack
Battery pack
Battery pack
Charger
B. Off-bike charging
A. On-bike charging
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AWIN TECHNOLOGYCORP.
11
22
33
55
44
Before charging, make sure that the power supply switch
of both the electric bike and the charger are off.
Connection:
Charging time:
Select 110V or 220V AC Power for the charger.
Turn on the power switch of the charger.
Charge Method 2. Charging Steps
Connect tightly the charging plug of the
charger to the charging socket on the battery.
Light indicators on charger:
The charging may be completed within 2~3 hours.
Always unplug the power cable after fully charging.
Red light Power ON
Yellow light Charging
Green light Fully charged
Yellow blinks Incorrect connection or
abnormality being detected.
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AWIN TECHNOLOGYCORP.
Charge the battery pack when the
"Red" indicators blinking.
Charge the battery pack after the
electric bike is not be used for a
long period.
Charge the battery pack every 1~3
months during the storage to prevent
from the shortening of its service life.
Charge the battery pack before ridingCharge the battery pack before riding
1122
33
100%
50%
3. Charging Instructions
When you ride the electric bike, three
indicators light and indicate that the
battery is fully charged.
Replace the battery when the running
distance of run on 1 full charge is only
about one half of a new battery pack.
Purchase the new battery pack from us
and recycle the used battery pack.
Charge Method
Running Distance
no. of charging battery pack
New
Battery pack Suggest to
change the
battery pack
Charge the battery pack for at least 30
minutes before using the bike for the
first time.
Charge intervalCharge interval
Replacement of battery packReplacement of battery pack
100~75%
Power
50~30%
Power
Charge
immediately
Less than
20% Power
FULL FULL FULL
HALF HALF HALF
EMPTY EMPTY EMPTY
FULL
HALF
EMPTY
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AWIN TECHNOLOGYCORP.
ChargerCharger
Note
Check Before Riding
Front handles: Make sure that the front handles are fixed well.
Use a hexagon wrench the fix the setscrews if they are loose.
Pedals: Make sure that the setscrews of the foot pedals are fixed tightly.
Seat: Adjust the height of the pedals to fit the height of the rider.
Front/rear wheels: Make sure that the setscrews of the front/rear wheels are
fixed tightly.
Head light: Push the press lever before using the head light
to make the friction roller contact with the tire.
Battery pack: Make sure that the position of the battery pack is correct and
the residual capacity of the battery pack is enough.
Front handles:
Pedals:
Seat:
Front/rear wheels:
Head light:
Battery pack:
Check and adjust the following points before riding the electric scooter.
Stop riding the electric bike when any abnormality is found during the riding.
one of our authorized service centers.
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AWIN TECHNOLOGYCORP.
Note
Check Before Riding
Break lever: Make sure that the tension of the break lever is proper.
2
Tire: Make sure that the tire pressure is appropriate (air pressure: 3.0 kg/cm )
Chain: Make sure that the tension of the chain is proper.
Bell: Make sure that the bell is installed at the right position and rings well.
Reflective strip: The reflective strip shall be used when riding in the night for
the sake of safety.
Break lever:
Tire:
Chain:
Bell:
Reflective strip:
Check and adjust the following points before riding the electric scooter.
Stop riding the electric bike when any abnormality is found during the riding.
one of our authorized service centers.
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AWIN TECHNOLOGYCORP.
Indications:
11
22
33
44
55
Riding Instructions
Power switch: To ride the electric bike, turn on the switch and hold on the
break lever for more than 6 seconds.
Three indicators light
Battery Capacity Indicator
Two indicators light
One indicator lights
One indicator blinks
100~75% power
50~30% power
less than 20%power
charge immediately
Release the foot support and make sure that the road surface is even.
Make sure that no traffic coming from the left and right sides.
(Power output is controlled by the speed
control throttle in 100% Electric Mode.)
A. Power assisted Mode B. 100% Electric Mode
The power will shut off automatically when the electric
bike is not ridden within 3consecutive minutes.
FULL
HALF
EMPTY
Sit on the seat and turn the speed
control throttle to ride the electric
bike in Electric Mode .100%
Sit on the seat and stamp the foot
pedals to ride the electric bike in
Power Assisted Mode.
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AWIN TECHNOLOGYCORP.
Maintenance and Repair
Burglar proof Measures: 1. Park the electric bike at a safe place, such as court of
the house, balcony or garage.
2. Lock the electric bike and take out the battery pack.
Lock it on a fixed position with a chain and a locking head.
Parking environment: 1. Park the electric bike at an even road surface.
2. Park the electric bike at the place with good ventilation
and low humidity.
3. Prevent the electric bike from exposing in the sun or
wetted by the rain.
Periodical charge: Charge the battery every 1~3 months during the storage to
prevent from the shortening of its service life.
Saving Energy: After riding the electric bike, turn off the battery switch located on
the battery pack for saving energy of the battery pack.
Tire pressure: An appropriate tire pressure shall be maintained to avoid
deformation of the tire.
Cleaning and maintenance:
1. Plated metal parts: The surface of the metal parts shall not be worn or lose
gloss due to the cleaning.
2. Metal Parts: Don't remove the rust proof agent on the surface of the metal parts.
3. Washing: Prevent water from spilling into the chain cover, motor and battery pack.
Lubrication:
Apply lubricant to the bell, brake handles, chain and foot support.
Non-lubrication:
Don't apply lubricant to the hubs and the front and rear brake rubber parts.
Burglar proof Measures
Parking environment
Periodical charge:
Saving Energy:
Tire pressure:
Cleaning and maintenance:
Lubrication:
Non-lubrication:
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AWIN TECHNOLOGYCORP.
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AWIN TECHNOLOGYCORP.
Fault Possible Causes Measures
Note
Charger indicator
doesn't light
Charge time too short
Battery pack temp.
too high
Trouble Shooting
Charging
Charger and
battery pack
1.Check all connections.
2.If it doesn't work, contact with us or
our authorized service centers for repair.
1.Stop charging and remove the power
cable immediately.
2.Contact with us or our authorized
service centers for repair.
1.Stop charging and remove the power
cable immediately.
2.Contact with us or our authorized
service centers for repair.
1.Stop charging and remove the power
cable immediately.
2.Contact with us or our authorized
service centers for repair.
1.Stop charging and remove the power
cable immediately.
2.Contact with us or our authorized
service centers for repair.
Abnormal noise, odor,
smoke from charger
Charger temp. too high
Battery fails
Charger circuit fails
or Battery fails
Charger circuit fails
Charger circuit fails
Stop riding the electric bike when any abnormality is found during the riding.
Contact us 886-3-597-3688 or any one of our authorized service centers.
Don't dismantle or adjust the electric bike without acquiring the prior consent of us.
The power indicator
of the switchbox
does not light.
During Riding
Fault Possible Cause
1.The power switch is
turned off.
2.The charging connection
between the battery pack
and the bike is de-energized.
1.Turn on the power switch again.
2.Make sure that the charging connection
between the battery pack and the bike
is energized.
3.If the electric bike still doesn't work,
contact us or send the electric bike to
our authorized service center for repair.
Measures
Over-stamp
Insufficient Power
1.Power trip
2.Battery power too low
3.Tire pressure too low
1.Check the power connection and turn
on the power switch again.
2.Charge immediately.
3.Pump the tire to provide sufficient pressure.
4.If the electric bike still doesn't work,
contact us or se nd the electric bike to our
authorized service center for repair.
Motor Malfunction:
Sudden trip,
abnormal noise,
odor, smoke
Motor Failure Contact us or any one of our
authorized service centers
Trouble Shooting
Note Stop riding the electric bike when any abnormality is found during the riding.
Contact us 886-3-597-3688 or any one of our authorized service centers.
Don't dismantle or adjust the electric bike without acquiring the prior consent of us.
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AWIN TECHNOLOGYCORP.
AWIN TECHNOLOGY CORP.
No. 15, TA TUNG RD., HSINCHU INDUSTRIAL PARK
HSINCHU 303, TAIWAN, R.O.C.
TEL: 886-3-5973688 FAX:886-3-5973699
http://www.awintech.com.tw
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