Axetris LGD Compact Quick setup guide

Integration Guide V1.8
Laser Gas Detection
OEM Module
LGD Compact
Axetris AG

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Foreword
Dear customer, we thank you for acquiring an Axetris LGD Compact laser gas detection module. Please
read this document carefully and entirely, to properly install and operate your device.
Axetris laser gas detection modules are manufactured with extreme attention and the highest quality
standards to offer you the best performance for full benefit in your application. Should you require any
additional information or require troubleshooting, please contact us for support.
For questions, service and maintenance information please contact:
Europe and Asia
Headquarters
Axetris AG
Company of the Leister Group
Schwarzenbergstrasse 10
6056 Kaegiswil
Switzerland
Phone: [phone]
Fax: [phone]
[email protected]
www.axetris.com
Americas
Exclusive Distributor
Leister Technologies LLC
1275 Hamilton Parkway
Itasca IL 60143
USA
Toll-Free: +1 844 AXETRIS (844 293 8747)
Fax: [phone]
[email protected]
www.axetris.com
Japan
Leister Technologies KK
Shinyokohama Bousei Bldg 1F
3-12-20, Shinyokohama, Kohoku-ku
Yokohama 222-0033
Japan
Phone: [phone]
Fax: [phone]
[email protected]
https://www.axetris.com
China
Leister Technologies Ltd.
Building 11, 155 Yuanke Road
Xinzhuang Industry Park
Shanghai 201109
PR China
Phone: [phone]
fax: [phone]
[email protected]
https://www.axetris.com
To find your local representative, please visit https://www.axetris.com/en/sales-network
Transmission and/or reproduction of this document is not allowed without the written permission from Axetris
AG. The data and information provided in this document is accurate to the best of our knowledge. This
content is subject to change without prior notice. © Axetris AG

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Important safety instructions
Warnung
Vorsicht
Gefahr! Das Gerät nicht öffnen. Laser Klasse 1.
Der Sensor ist nur mit einem Druck von 800 –1100
mbar zu betreiben.
Das System darf nicht in einer explosiven Umgebung
benutzt werden. Keine ATEX Zertifizierung.
Hinweis
Verbrennungsgefahr! Gasanschlüsse und Gehäuse
nicht in heissem Zustand berühren. Gerät abkühlen
lassen.
Reparaturen sind ausschliesslich durch eine
autorisierte Axetris-Service-Stelle ausführen zu
lassen.
Beim Messen von potenzial gefährlichen
Konzentrationen von giftigen Gasen muss der Auslass
des Sensors in einen sicheren Bereich geführt werden.
Sämtliche in der Bedienungsanleitung gegebenen
Informationen und enthaltenen Warnungen sind
einzuhalten.
Warning
Caution
Danger! Do not open the device. Class 1 laser.
The sensor may be used within a pressure range
from 800 to 1100 mbar only.
The system may not be used in a potentially explosive
environment. No ATEX certification.
Note
Risk of burning! Do not touch gas connections or
housing when they are hot. Allow the device to cool
down.
Repairs shall be assigned exclusively to an
authorized Axetris service point.
When potentially hazardous concentrations of toxic
gases are measured, the sensor outlet must be
transferred to a safe area.
All information and warnings set out in the Operating
Manual must be observed.
Avertissement
Prudence
Danger ! Ne pas ouvrir l’appareil. Laser classe 1.
Le capteur doit uniquement être utilisé à une
pression comprise entre 800 et 1 100 mbar.
Le système ne doit pas être utilisé dans une
atmosphère explosive. Pas de certification ATEX.
Remarque
Risque de brûlure ! Ne pas toucher les raccords de gaz
ni le boîtier lorsqu’ils sont chauds. Laisser refroidir
l’appareil.
Les réparations doivent exclusivement être
effectuées par un centre de service Axetris agréé.
Lors de la mesure de concentrations potentiellement
dangereuses de gaz toxiques, la sortie du capteur doit
être guidée vers une zone sûre.
L’ensemble des informations et avertissements
fournis dans la notice d’utilisation doivent être pris
en compte.

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Advertencia
Precaución
Peligro No abrir el equipo. Láser clase 1.
El sensor solo debe operarse con una presión de
800 –1100 mbar.
No se debe utilizar el sistema en un ambiente
potencialmente explosivo. Sin certificación ATEX.
Indicación
Peligro de quemaduras. No toque las conexiones de
gas ni la carcasa si están calientes. Dejar que el equipo
se enfríe.
Solo los puntos de servicio técnico Axetris están
autorizados a realizar reparaciones en el dispositivo.
Durante la medición de concentraciones potencialmente
peligrosas de gases tóxicos debe colocarse la salida del
sensor en una zona segura.
Deben respetarse todas las advertencias y la
información incluidas en el manual de instrucciones.
Avvertenza
Attenzione
Pericolo! Non aprire l'apparecchio. Laser categoria 1.
Far funzionare il sensore soltanto con una pressione
di 800 –1100 mbar.
Il sistema non può essere utilizzato in un ambiente
esplosivo. Nessuna certificazione ATEX.
Nota
Pericolo di scottature! Non toccare gli attacchi del gas e
l’alloggiamento quando sono roventi. Fare raffreddare
l’apparecchio.
Le riparazioni devono essere eseguite
esclusivamente da un centro di assistenza
autorizzato Axetris.
Nella misurazione delle concentrazioni potenzialmente
pericolose di gas tossici, lo scarico del sensore deve
essere guidato in un ambiente sicuro.
Vanno osservate tutte le informazioni e tutti gli
avvertimenti contenuti nelle istruzioni per l'uso.
警告
小心
危险！不可打开设备。激光级别 1。
只可以 800 –1100 mbar 的压力来运行传感器。
不允许在可引起爆炸的环境中使用此系统。无 ATEX 认
证。
提示
灼伤危险！不要接触热的气体接口和外壳。冷却设备。
仅可由授权的 Axetris 服务部门进行维修。
在测量有毒气体的潜在危险浓度时，必须将传感器的出
口引至安全的区域。
必须遵守在操作说明书中给出的所有信息和警告。

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警告
注意
危険！デバイスを開けないでください。クラス1のレー
ザー。
センサーは800～1100 mbarの圧力でのみ動作しま
す。
システムは、爆発性のある環境で使用することはでき
ません。ATEX認定はありません。
注記
ヤケドの危険があります！高温状態において、ガス接
続部およびハウジングに触れないでください。熱風融
着機をクールダウンさせます。
認定されたAxetrisサービスセンターのみが修理を実
施することができます。
有毒ガスの潜在的に危険な濃度を測定する場合、安全
な場所においてセンサーを差し込む必要があります。
取扱説明書で提供されているすべての情報および警
告情報に従う必要があります。
경고
주의
위험! 장치를 개방하지 마십시오. 1 등급의 레이저.
센서는 반드시 800 –1100 mbar의압력으로
가동해야 합니다.
본시스템은 폭발 환경에서 사용하지 말아야 합니다.
ATEX 인증 안됨.
주의사항
화상위험! 가스 연결부 및하우징은 가열된 상태에서
접촉하지 마십시오. 이런 경우 장치를 냉각시키십시오.
수리는 반드시 인증된 Axetris 서비스 대리점을 통해
실시해야 합니다.
잠재적 위험이 있는 유독 가스 농도를 측정하는 경우,
센서의 출구가 안전한 영역에 위치해야 합니다.
사용설명서에 명시된 모든 정보 및여기에 포함된
경고 사항의 내용을 준수해야 합니다.

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About this Integration Guide
This Integration Guide is the original and legally correct version.
The aim of this Integration Guide is to provide the user all the necessary information to install,
operate and maintain LGD Compact Series Products.
This Integration Guide must be read by all individuals that will be using or servicing this device.
System maintenance and service needs to be performed by qualified and Axetris AG approved
personnel only. The appropriate handling of the product is required for trouble-free operation. This
product is a high-precision measurement device. Careful installation and handling is necessary to
achieve and maintain the specified measurement precision. Correct set-up and operation of the
instrument will allow you to use it safely and to obtain reliable measurement results.
Any warranties regarding this product, and as mentioned in the General Terms and Conditions of
Axetris AG, are void in the event the system is altered or damaged by the user, not installed, used
and serviced according to this document.
Important notes in the text:
Throughout the text, warning and information notes in red, as shown below, inform the user about
crucial points to observe. These warnings and informational notes must be followed scrupulously
and Axetris AG takes no responsibility for any personal injury, death or any damage to equipment
or property resulting from not observing these indications.
The warning sign indicates that severe personal injury/death and/or property damage might
result from not observing safety instructions.
The information sign points to particularly important information and instructions.

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CAUTION
Product damage
Read all instructions carefully before using the device.
The LGD Compact gas sensor modules are not designed to sense liquid flow and damage willresult
if liquid is passed through the sensor.
Gas loaded with particles will eventually contaminate the optics and affect the performance of the
sensor. Please consult our TCS (Technical Customer Support) accordingly.
The appliance must not be used in damp or moist surroundings.
Only use accessories indicated in the instructions for use or which are recommended by
the manufacturer.
Failure to comply with these instructions can result in product damage.
Danger to life
Unprofessional gas handling can cause injury or death. The use of the gas sensor modules should
only be performed by qualified personnel.
Do not use this product as a safety or emergency stop device or in any other application where
failure of the product could result in personal injury or death.
IF THE TEMPERATURE OF THE GAS PROVIDED IS HIGHER THAN THE CELL, A HIGH RISK
OF CONDENSATION AND IRREVERSIBLE DAMAGE OF THE CELL EXISTS.
DO NOT OPEN THE LGD COMPACT MEASUREMENT HEAD: LASER CLASS 1 INSIDE
(Peak Power 2.5 mW - Wavelength: 1500 - 2000 nm).
DO NOT USE THE SYSTEM IN AN EXPLOSIVE ATMOSPHERE: NOT ATEX CERTIFIED.
DO NOT USE WITH EXPLOSIVE GAS MATRIX: NOT ATEX CERTIFIED.
CLASS 1 LASER PRODUCT
(classified according to SN EN 60825:1:2014-08)

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Index
1GENERAL USER INFORMATION........................................................................................................ 9
1.1 LGD Compact introduction ............................................................................................................ 9
1.2 General Specifications................................................................................................................... 9
Environmentalconditions....................................................................................................... 9
Mechanical characteristics................................................................................................... 10
Electrical characteristics ...................................................................................................... 10
Data interface....................................................................................................................... 10
1.3 Measurement software / Customer Frontend.............................................................................. 11
2SYSTEM SET-UP FOR EVALUATION............................................................................................... 12
2.1 Operation conditions, storage & transport................................................................................... 12
2.2 System dimensions and mounting............................................................................................... 12
Sensor module..................................................................................................................... 13
Electronics ........................................................................................................................... 13
2.3 Electrical Interfaces ..................................................................................................................... 14
D-Sub power supply and communication J1 (15pol, 2 rows) .............................................. 15
Micromatch connector J3 (16pol) ........................................................................................ 16
Micromatch connector J5 (20pol) ........................................................................................ 17
D-Sub sensor module J2 (15pol, 3 rows) ............................................................................ 17
Micromatch connector J6 (10pol) ........................................................................................ 18
Supply voltages and output signals..................................................................................... 19
2.4 Gas conditioning and filtering information ................................................................................... 19
2.5 Calibration / calibration verification / offset and span.................................................................. 20
2.6 Zeroing and Purging.................................................................................................................... 20
2.7 Gas supply................................................................................................................................... 21
2.8 Adjusting firmware integration time (T90).................................................................................... 21
3INSTRUCTIONS FOR LGD SYSTEM INTEGRATION....................................................................... 21
3.1 Integration options....................................................................................................................... 21
With electronics housing...................................................................................................... 22
Without housing................................................................................................................... 23
Without housing and without interface board ...................................................................... 23
Instructions for cable packaging.......................................................................................... 24
3.2 Data transmission protocol.......................................................................................................... 25
RS232 Serial settings.......................................................................................................... 25
Overall communication structure......................................................................................... 25
Timing & RS232-protocol..................................................................................................... 27
3.3 Measurement data format ........................................................................................................... 28
3.4 Change of user parameters......................................................................................................... 29
3.5 Commands .................................................................................................................................. 29
Version................................................................................................................................. 29
Stop measurement (Idle)..................................................................................................... 30
Ping user data...................................................................................................................... 30
Configure user data ............................................................................................................. 31
Save to EEPROM................................................................................................................ 32
Starting measurements........................................................................................................ 32
3.6 Status, error and failure response ............................................................................................... 33

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1 GENERAL USER INFORMATION
1.1 LGD Compact introduction
Axetris’ laser gas detector (LGD), “LGD Compact”, is a system for the continuous monitoring of gases such
as CH4, C2H6, C2H2 and CO2. Based on state-of-the-art Tunable Diode Laser Spectrometry (TDLS), the
system has a very high selectivity to the target gas and features an innovative, patented measurement
principle without the need for a physical reference channel. The system is based on a flow-through cell for
extractive gas measurements at ambient temperature.
Typically one system monitors one gas.
Concentration ranges are customer-specific and can
cover 0-100 ppm just as well as percentage range,
depending on the gas and measurement conditions.
Calibration is factory set according to customer
application requirements - generally re-calibration is
not necessary except in cases where the customer
application conditions differ significantly from the
feasible factory calibration conditions. Offset and
span adjustments can be performed on a
maintenance basis and might be necessary due to
systematic differences in calibration and gas delivery
equipment. This can be done via the Graphic User
Interface (GUI) provided with the system software.
Figure 1 LGD Compact Series
1.2 General Specifications
Environmentalconditions
Parameter
Unit
Value / Range
Usage
-
Interior use
Operating temperature range
C
-10 …+651
Operating humidity
% r.H.
0 …99, non-condensing
Operating pressure
mbar
800 …1100
Storage temperature
C
-40 …+80
Storage humidity
% r.H.
0 …99, non-condensing
1
For application specific temperature ranges please see the specifications in the LGD Compact Preliminary Datasheet

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Mechanical characteristics
Parameter
Unit
Value / Range
Measurement cell
-
Flow-through set-up
Cell volume
ml
19
Gas flow (min - max)
ml / min
1’000 - 2’000
Dimensions of sensor
module (Figure 2)
mm
163 (length)
50 (diameter w/o fittings and electrical connector)
Dimensions of electronic unit
with housing
mm
257 x 83 x 26 (L x W x H)
Dimensions of electronic unit
without housing (optional)
mm
105 x 70 x 5 (L x W x H, main board, Figure 4)
84 x 70 x 5 (L x W x H, interface board, Figure 5)
Approx. weight sensor
module
g
≤ 600
Inlet / outlet gas fittings
-
Festo QSML-M5-4, angled
Festo QSM-M5-4, straight
Festo QSMLLV-M5-4-1, stainless steel angled
Electrical characteristics
Parameter
Unit
Value / Range
Voltage supply
min. - max.
VDC
3.6 –5 and 10 - 30 (max. ripple ± 100mV, max. current
1A, no inrush current limitation)
Note: if the module is powered at a voltage between 3.6
and 5 VDC, only product executions without the
interface board are available. Limitations related to data
interface to be considered, refer to section 3.1.3
Power consumption
W
≤ 1 at Tamb 20°C
Start-up time
s
≤ 30
Data interface
Module powered at 10 - 30 VDC (with interface board)
Parameter
Unit
Value / Range
RS 232 EIA
RS 232 TTL
-
-
RS232 protocol
TTL signal amplitude 0 - 3.3 VDC
Analog Current Output
Analog Voltage Output
mA
V
4 - 20, 12-bit resolution (on 0 - 25 mA)
0 - 5, 12-bit resolution
Digital Alarm Outputs (relay)
-
Relay power supply: 10 V < Vcc Relay < 30 V; max.
0.75 A Various alarm outputs available, for more details
refer to the User Manual.