Axminster Trade G-800 User manual

ATG800DP
Gyro Air Fine Dust Processor
AT&M: 29/11/2019
BOOK REF: APT008019
BOOK VERSION: 1
Code 106395
Original Instructions

Cert No: G-800
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Cyclone Fine Dust Processor
Model ATG800DP and conforms to the machinery example for which the
EC Type-Examination Certificate No AK 50439953
has been issued by Harvey Industries Co., Ltd.
at: 01 Building, No.68 Suyuan Road, Jiangning Economic & Technological Development Zone,
Nanjing 211100 China (Mainland)
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN 60335-1:2012+A11+A13
06/42/EC - Annex I/05.2006
EN 60335-2-69:2012
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 27/06/2019

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Index of Contents
1. Foreword..................................................................................................................................................2
2. Machine Description.............................................................................................................................3
2.1 Feature Identification.................................................................................................................... 3
2.2 Specification................................................................................................................................... 4
2.3 Electrical Power Requirement..................................................................................................... 5
3. Safety Regulations................................................................................................................................7
3.1 General Safety Instructions......................................................................................................... 7
3.2 Specific Safety Instructions for the Dust Processor.................................................................8
4. Installation of the Machine..................................................................................................................9
4.1 Transportation of Machine........................................................................................................... 9
4.2 Positioning the Machine ........................................................................................................... 10
4.3 Assembly...................................................................................................................................... 10
4.3.1 Unpacking................................................................................................................................. 10
4.3.2 Removing the Pallet .............................................................................................................. 10
4.3.3 Connection................................................................................................................................ 11
4.3.4 Power Supply............................................................................................................................11
4.3.5 Air Supply.................................................................................................................................. 12
5. Function and Operation.................................................................................................................... 13
5.1 Control Panel and Operation Instruction................................................................................. 13
5.1.1 OLED Display........................................................................................................................... 14
5.1.2 Button Operation and Instruction.......................................................................................... 15
5.1.3 Parameter and Mode Setting................................................................................................. 16
5.2 Instructions for Remote Control................................................................................................ 20
5.3 Instructions for Synchronous Control.......................................................................................20
5.4 Pulse Controller Use and Control............................................................................................. 21
5.5 Use of Dust Bin............................................................................................................................22
5.6 Use of Dust Box.......................................................................................................................... 22
6. Maintenance......................................................................................................................................... 23
6.1 Cleaning Dust Bin....................................................................................................................... 23
6.2 Cleaning Dust Box...................................................................................................................... 23
6.3 Cleaning or Changing the Filters.............................................................................................. 23
6.4 Full Dust Bin or Pressure Drop Alarm......................................................................................24
6.5 Convertor Error and Alarm.........................................................................................................24
7. Parts list.................................................................................................................................................25

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1. Foreword
This original instruction was developed as an integral part of this machine. It contains basic
information for qualified operating staff. It also contains all necessary information for the correct
and safe operation of this machine. These regulations, however, cannot cover all safety aspects.
The operator must peruse and make sense of this manual before starting to use the machine.
This manual should be put in a convenient place. If you lose this manual, please contact your
distributor for a new one.
We maintain the right to modify specifications, designs, operation and maintenance instructions
without advance notice.
We offer a two-year warranty based on the purchase date. Defective parts will be repaired or
replaced by Harvey at no charge.
We do not offer the warranty service for the following reasons:
Misuse
Lack of proper maintenance;
Not using genuine Harvey parts;
Consumable parts;
Force majeure, fire or explosion
Every machine we produce is fitted with a name plate with its serial number. The number
is also punched on the machine.
An exact description of the machine model and serial number will facilitate rapid and
effective replies from our after-sales service.

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2. Machine Description
This product uses the Gyro Air dust processing technology, which effectively separates the dust
from the air flow before the filter. This machine has the following features:
Reduces filter clogging:
The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the
filter, providing the benefit of a lower capacity load on the filter and a longer filter life. The air flow
levels are also maintained for a longer time during normal operation.
Clean emission:
Emission concentration＜0.05mg/m³, better than the CE standard of 0.1mg/m³. .
Intelligent control:
Real time monitoring of dust levels in the dust bin, filter clogging, convertor and motor status for
auto-dust cleaning; auto-start; remote-start; delayed dust cleaning.
Flow Cruise：
Intelligent speed control which maintains consistent air flow speed in the flow cruise mode.
Remarkable designs:
Heavy duty casters for easy positioning at the dust source; no need for specially designed
pipeline; easy connection; low cost for building dust collection system.
Easy maintenance:
Easily-to-change tool-less filters; exhaust air by internal circulation, low maintenance cost.
Safety Standards:
CE (CONFORMITE EUROPEENNE)
This product is suitable for dry dust process, and can be used in the field of metal grinding, metal
cutting, wood machining, plastic machining, graphite machining, fiberglass machining, stone
cutting and surface polishing.
2.1 Feature Identification (Fig. 1)
Fig. 1
1.Cabinet 9. Operation Panel
2.Separator 10. Disconnect Switch
3.Dust Bin 11.Fan Motor
4. Inlet 12. Power Cable
5. Cover 13. Oil Water Separator
6. Swivel Wheel 14. Gas storage tank
7.Foot 15. Electrical box
8.Filter 16. Directional wheel

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2.2 Specification
Specification G-800
Electrical Metric Imperial
Power Source 200-240V 50Hz 1PH 200-240V 60Hz 1PH
Main motor 2.2KW 3HP
Frequency Converter Siemens V20
Dimensions & Weights
Overall Dimension 1655x880x1100mm 65-1/8X34-5/8X43-1/2 in.
Packing Size 1800x1000x1310 mm 70-7/8X39-1/2X51-1/2 in.
Net Weight/Gross Weight 275 / 310 Kg 605/685 lbs
Performance
Inlet Size Φ150mm and Φ125mm 6“
Max. Air Flow 2200m³/h 1300CFM
Max. Static Pressure 5200Pa 21 inch water
Vacuum@22m/s 2500Pa@ Φ125mm /
Blower Speed 2400-4200rpm 2400-4200rpm
Impeller Size Φ320mm 12.6”
Filter Efficiency 99.95%@0.3μm 99.95%@0.3μm
Emission 0.05mg/m³ 0.05mg/m³
Filter Area 8 ㎡86SF
Number of Filters 2 2
Noise Level 61-72dB(A) 61-72dB(A)
Dustbin Capacity 140L 37Gal
Features
Smart Jet-Pulse Filter Cleaning Standard Standard
Dust Full Monitor Standard Standard
Filter Monitor Standard Standard
Flow Cruise Standard Standard
Wireless Remote Control Standard Standard
Wireless Synchronized Control Standard Standard
Optional Accessories
Remote Control（RC-800/1000) YES YES
Synchronized Control（SC-800/1000) YES YES
Y-Adapter（YA-150-2x100) YES YES
Dust Bag（DB-800) YES YES

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2.3 Electrical Power Requirement
Power requirement: AC220V, 1-phase
Breaker Size: 20A
The machine needs no further electrical installation.
For the North American market, the equipment comes with 1.8 meters of cable with a plug
(6-20P).
For the European market, the machine is equipped with an industrial plug with European
Standard.
The input power supply of the machine is 1-phase, AC220V. The steady-state AC power supply is
0.9-1.1 times of the rated value.
2.3.1 Equipment grounding
This machine must be grounded. If it should malfunction or breakdown, grounding provides a
path of least resistance for the electric current to reduce the risk of electric shock. This appliance
is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug
must be inserted into an appropriate outlet that is properly installed and grounded in accordance
with all local building codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded.
2.3.2 Cable Inspection and Extension
Before using, you need to check the cable to see if there is any damage. If any, it should be
immediately repaired or replaced.
Extension cables cause a voltage drop, which may damage electrical components and shorten
the motor life. Voltage drop increases as the extension cable size gets longer and the cable size
gets smaller.
Minimum Gauge Size ........................... 2.5mm2(14 AWG)
Maximum Length (Shorter is Better) .......15m (50 ft).

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2.3.3 Electrical diagram (Fig. 2)
Fig. 2

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3. Safety Regulations
3.1 General Safety Instructions
1. Read and understand the owner’s manual and labels affixed to the machine. Learn its
application and limitations as well as its specific potential hazards.
2. The power supply socket or terminals need reliable grounding.
3. Keep the machine in good working order, properly adjusted and aligned. Cluttered areas and
benches may invite accidents. Make sure the floor is clean and not slippery due to wax and
sawdust build-up.
4. WARNING! – To reduce the risk of electric shock:
Do not expose the machine to water or moisture.
Operators shall be adequately instructed on the use of these machines.
5. CAUTION! – This machine is for indoor use only.
This machine shall be stored indoors only.
6. Do not use this machine within the designated safety areas of flammable liquid storage or in
areas where there may be volatile gasses. Keep the work area clean, dry, and well-lit.
7. Keep children away from this machine.
8. Don’t force the machine or the attachment to do a job for which it was not designed.
9. Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
10. Do not use this machine if you are tired, your attention is wandering or you are distracted.
11. If the work operation appears to be excessively noisy, it’s advisable to wear ear protection.
12. Always wear safety glasses or a face shield when operating or observing machinery to
reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not
approved safety glasses.
13. WARNING! – To reduce the risk of electric shock:
Always unplug the machine during servicing.
14. WARNING! – To reduce the risk of injury from moving parts:
Always unplug the machine before servicing.
15. Make sure the power switch is in the “OFF” position before plugging it into an electrical outlet.
16. When turning the power ‘’OFF’’, do not leave the machine unattended until it comes to a
complete stop.
17. Regularly inspect the machine for damaged parts, loose bolts or any other conditions that
may effect safe operation. Always repair or replace damaged parts before operating machine.
18. Keep the machine clean. This will enable you to more easily see any damage that may have
occurred. If need be, clean the machine with a damp soapy cloth. Do not use any solvents or
cleaners as these may cause damage to any plastic parts or to the electrical components.

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3.2 Specific Safety Instructions for Dust Processor
1. CLEAN ENVIRONMENT
Once you are ready to commence work, remove any tools, objects or items that could
inadvertently get ‘sucked up’ by the machine and place them safely out of the way.
2. INTENDED USE
Do not use this machine as a vacuum cleaner. Avoid stones, nails, etc., as it may produce a
spark and cause a fire or an explosion. This machine is not suitable for picking up hazardous
dust.
3. FIRE SUPPERSSION
Only operate the dust collector in locations that contain a fire suppression system or have a fire
extinguisher nearby.
4. REGULAR CLEANING
Regularly check/empty the collection bags to avoid the buildup of fine dust that can increase the
risk of fire. Make sure to regularly clean the surrounding area where the machine is operated
--excessive dust buildup on overhead lights, heaters, electrical panes, or other heat sources will
increase the risk of fire.
5. STATIC ELECTRICITY
Plastic dust lines generate high amounts of static electricity as dust chips pass through them.
Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk,
make sure all dust lines are thoroughly grounded by using a grounding wire.
6. HAZARDOUS DUST
Dust created while using machinery may cause cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with each workpiece material, and always wear a
FFP3 approved respirator to reduce your risk.
7. DUST ALLERGIES
Dust from certain woods may cause an allergic reaction in people and animals. Make sure you
know what type of wood dust you will be exposed to in case there is a possibility of an allergic
reaction.
8. IMPELLER HAZARDS
Do not place your hands or tools near the open inlet during operation for any reason. The
powerful suction could easily cause accidental contact with the impeller which will cause serious
personal injury or damage to the machine. Always keep small animals and children away from
open dust collection inlets.

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4. Installation of the machine
This machine needs little-to-no assembly. It can almost be used directly out of the box.
4.1 Transportation of machine
4.1.1 Transportation and storage
The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature.
Take care not to allow the machine to be exposed to rain or damage to the packing during
transportation and storage.
●While transporting or handling the machine, be careful and let the activity be done by
qualified personnel especially trained for this kind of activity!
●While the machine is being loaded or unloaded, make sure that no person is too close to
be subject to injury.
●Select the proper transportation device according to the weight of the machine.
●Make sure the lifting capacity of the transportation device is capable for the weight of the
machine.
This machine is very heavy therefore serious personal injury can happen if safe moving
methods are not followed! To be safe, you will need assistance and power equipment
when moving the shipping crate and removing the machine from the pallet!
4.1.2 Transportation before unpacking
As standard, the machine is packed in a robust wooden box.
Fig. 3 shows the method which can be used to transport the machine.
Fig. 3
4.1.3 Confirmation after unpacking
When opening the packing box, please pay attention to the following items. If you have any
questions, please contact your after sales department.
1) Has the machine been damaged in transportation?
2) All accessories and documents are included with the machine.
3) The product is consistent with the contract.
4) The specifications on the machine label are consistent with the contract.
4.1.4 Transportation after unpacking
When transporting the machine with a forklift, first find the center of gravity of the machine,
insert the fork below the machine and then lift carefully.

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4.2 Positioning the machine (Fig. 4)
Fig. 4
The machine should be placed at least 50cm (18 inches) away from the wall to ensure that the
motor heat dissipation is adequate.
4.3 Assembly
4.3.1 Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to
your distributor and shipping agent.
4.3.2 Removing the Pallet
AsshowninFig.5,themachineismountedonapallet by four (4) L shaped brackets. Remove
the 4 brackets by loosening the bolts. Lift the machine by the forklift and remove the pallet.
Thesideofthemachinewherethemotorismountedisheavierthereforeit’simportantto
keep the machine balanced while lifting it to avoid serious injury.
To avoid serious injury, engage the two rubber feet once the machine is in its final position
to prevent unexpected movement (See Fig 6).
Fig. 5 Fig. 6

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4.3.3 Connection
Use flexible hose or solid pipe to connect the inlet with the dust source.
Plastic pipe, such as Polypropylene or Polyvinyl Chloride, can be used as long as it’s been
determined and confirmed that the dust is not an explosion hazard.
This machine does not contain dust collection hose(s) due to the dust source differences.
4.3.4 Power Supply
Fig. 7
Wire the machine as indicated on the name plate.
Refer to the electricity diagram as shown in Fig. 2 if needed.
For the North American market, the equipment comes with 1.8 meters of cable with a plug
(6-20P) as Fig.7.
For the European market, the machine is equipped with an industrial plug with European
Standard.
Grounding
As shown in Fig. 7, there is a grounding screw on the back side of the machine. This machine
should be connected to a permanent, grounded metal wiring system through this screw.
Electrical connections must be made by a qualified electrician in compliance with all
relevant building codes and ordinances.
Make sure the switch is in the “OFF” position before connecting to the power supply to
avoid an unexpected start.
This machine must be properly grounded to help prevent electrical shock and possible
fatal injury.
Repair or replace a damaged or worn cord immediately.
Using an extension or undersized cords will cause a drop in the line voltage and may
result in loss of power and possible overheating.

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4.3.5 Air Supply (compressed air)
Make sure the switch is in the “OFF” position before connecting to the compressor to
avoid an unexpected start.
Air pressure requirement should be at least 0.8MPa (115psi).
As shown in Fig. 8, follow the instruction below:
Inspect the oil water separator pressure valve. If it is not shown at 0.6MPa, please adjust it to
0.6MPa.
Close the drain valve under the gas container. (The handle is in the horizontal position).
Mount an 8mm air hose to the position pointed in Fig. 8.
Fig. 8
Congratulations!
You have completed assembly of this machine.

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5. Function and Operation.
5.1 Control Panel and Operation Instruction (Fig. 9)
This machine has a built-in Intelligent Control System, providing live monitoring and functional
control of the machine.
Fig. 9
A: Start Button: Starts the machine.
B: Stop Button: Stops the machine.
C: Three-color Indicator:
Red: power on and the machine is not running.
Yellow: dust bin is full or filter clog alarm.
Green: the machine is running in normal status.
D: Speed Adjustment Knob: controls the motor speed.
E: OLED Display, Button Instructions and Parameter and Mode Setting: See chapter 5.1.1,
5.1.2 and 5.1.3for details.

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5.1.1 OLED Display: (Fig. 10)
Fig. 10
E1: Communications status between inverter and controller
“N” = Normal operation
“-” = No communication. Please contact technical service.
E2: Dust Bin Status
“N” = Dust bin not full
“-” = Dust bin is full (Yellow alarm light will be on)
E3: Displays inverter error codes
E4: Displays motor running speed (RPM)
E5: Displays the set speed (RPM) when in Speed Adjustment mode+or set power (W) when
in Flow Cruise mode.
E6: Delayed stop countdown
This displays the amount of time (shown in minutes) that the Gyro Air will continue to operate
on a timer before stopping. This is used to provide general air cleaning. The countdown time
is preset to 10 minutes and can not be adjusted.
E7: Pressure difference reading in Pascals (Pa)
Display will monitor air pressure for the readings of difference between air pressure before
and after filter.
E8: Relink Notice for the Synchronous Start
When the start/stop mode of the machine is set up to the linkage mode, if you Start or Stop
the machine manually (including the remote control), the mode will be changed into Manual
Start/Stop mode and the E8 area will show a flashing MA in the main interface indicating
that the Synchronous Start/Stop link needs be reset. When you press this button now, the
flashing MA disappears(as shown in Fig.10-1) indicating that the machine is relinked and
set up to linkage mode again.

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5.1.2 Button Operation and Instruction: (Fig. 10)
When the power is connected, the OLED display will light up and the main interface will display
(as shown in Fig 10-1).
Fig. 10-1
Button Instructions:
1. Interface Switch Button
This button is used to switch the interfaces on the OLED display. There are following six
interfaces:
◆Start/Stop Mode
◆Running Mode
◆Delayed Stop
◆Pressure Difference Threshold
◆Clean Allowed in Running
◆Automatic Dust Clean
(Please see the 5.1.3 Parameter and Mode Setting for detailed setting operations)
Note: While entering one of above interfaces, if the user doesn’t do any button operations in 10
minutes, the interface will be back to main interface.
2. Parameter and Mode Selection Button
This button is used to select the parameter or mode in each interface.
3. Parameter and Mode Confirm/ Relink Button
This button has following two functions:
(1) Parameter Confirm: This button is used to confirm the selected parameter or mode in each
interface. After selecting the desired parameter or mode, the user can press this button to
confirm.
(2) Relink: Please see the instruction for E8 in the 5.1.1 OLED Display.
4. Manual dust cleaning Button
When pressing this button, the machine will clean the dust one time.
Note: The manual dust cleaning will only work in running when the “Clean Allowed in Run” is set
to “Yes”.

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5.1.3 Parameter and Mode Setting
1. Start/Stop Mode Interface
There are two start/stop modes of the machine.
The operation steps are as followings:
(1) Switch to the Start/Stop Mode Interface by pressing , as shown in Fig. 10-2.
Manual start/stop mode.
Intelligent linkage start/stop mode. In this mode, the dust source equipment should be
connected to the Synchronous Control. (See 5.3 Operation Instructions of the
Synchronous Control).
(2) Press , move the cursor “>”to the desired mode.
(3) Press , the asterisk“*”will display in front of the desired mode indicating that the setting
is working now.
Fig.10-2
2. Running Mode Interface
The machine can run in Speed Adjustment mode or Flow Cruise mode. While in Speed
Adjustment mode, the speed can be adjusted by the Knob D (Fig. 9); while in Flow Cruise mode,
the power set by the user will not change.
The operation steps are as followings:
(1) Switch to the Running Mode Interface by pressing , as shown in Fig. 10-3.
Speed：Speed Adjustment mode
1760W：1200W Constant Power mode
1980W：1350W Constant Power mode
2200W：1500W Constant Power mode
2420W：1575W Constant Power mode
(2) Press , move the cursor “>”to the desired parameter or mode.
(3) Press , the asterisk “*”will display in front of the desired parameter or mode indicating
that the setting is working now.
Note: After you complete the conversion of running mode, the new running mode will not work
until you reconnect the power.

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Fig. 10-3
3. Delayed Stop Interface
When the dust collection operation is finished, the motor can be set up to “delayed stop” to
provide general air cleaning within the workspace. The delayed stopping countdown is preset to
10 minutes and can not be adjusted.
The operation steps are as followings:
(1) Switch to the Delayed Stop Interface by pressing , as shown in Fig. 10-4.
No_delay：No delayed stop.
Delay_10min:Delayedstopin10minutes.
(2) Press , move the cursor “>”to the desired mode.
(3) Press , the asterisk “*”will display in front of the desired mode indicating that the setting
is working now.
Note: If the delayed stop has been set, after pressing the Stop button, the machine will stop
automatically after a 10-minute countdown; If you want to stop the machine immediately, you
need to press the Stop button again before the countdown is over.
Fig. 10-4

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4. Pressure Difference Threshold Interface
The machine has four pressure difference thresholds. Once the pressure difference between the
front and back of filter is higher than the threshold set by user, the machine will clean the dust
until the value is lower than the threshold.
The operation steps are as followings:
(1) Switch to the Pressure Difference Threshold Interface by pressing , as shown in Fig. 10-5.
500 Pa: Pressure difference threshold is 500 Pa.
1000 Pa: Pressure difference threshold is 1000 Pa.
1500 Pa: Pressure difference threshold is 1500 Pa.
2000 Pa: Pressure difference threshold is 2000 Pa.
(2) Press , move the cursor “>”to the desired parameter.
(3) Press , the asterisk “*” will display in front of the desired parameter indicating that the
setting is working now.
Note: The factory default threshold is 1000 Pa.
Fig. 10-5
5. Clean Allowed In Running Interface
The operation steps are as followings:
(1) Switch to the Clean Allowed In Running Interface by pressing , as shown in Fig. 10-6.
Yes: Dust cleaning allowed in running.
No : Dust cleaning forbidden in running.
(2) Press , move the cursor “>”to the desired mode.
(3) Press , the asterisk “*”will display in front of the desired mode indicating that the setting
is working now.
Note: The factory default setting is “Yes”