Axminster Trade AT150PPL User manual

AT150PPL
Precision Pro Lathe
Code 508477
Original Instructions
AT&M: 12/02/2020
BOOK REF: 101738
BOOK VERSION: 2

Index of Contents
2
EU Declaration of Conformity
Warning
The symbols below advise that you follow
the correct safety procedures when using
this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
EU Declaration of Conformity 02
What’s Included 03
General Instruction for 230V Machines 04
Specific Safety Instruction for Woodworking Lathes 05
Specification 05
Assembly 06-07-08
Illustration and Parts Description 09-10-11-12
Operating Instructions 13-14-15
Maintenance 15-16
Optional Accessories 16-17
Exploded Diagrams/Parts Lists 18-19
Wiring Diagram 20
Notes 21-22-23
Cert No: KC-INV, KC-M, KC-PCB
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Precision Pro Lathe
Model AT150PPL and conforms to the machinery example for which the
EC Type-Examination Certificate No RA/2014/80020C, KC-2014002-A1
has been issued by KINGCRAFT MACHINERY COMPANY LIMITED
at: No. 26, GONG YEH 12RD., DAH LI DISTRICT,TAICHUNG CITY, TAIWAN
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN ISO 12100: 2010
EN 60204-1 :2006+AC :2010
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 05/12/2014

What’s Included
3
Quantity Item Part Model Number
AT150PPL
1 No Precision Pro Lathe A
1 No Push Rod B
1 No 150mm Tool Rest C
1 No 80mm Tool Rest D
4 No Rubber Feet with a 10mm thread
and height adjusting nut E
1 No ER20 Collet Chuck Nut
with 6-5mm Collet F
1 No Axminster Evolution
Hollow Revolving Centre G
1 No Pen Mandrel with Bushings H
1 No ‘C’ Spanner for Collet Chuck I
1 No Instruction Manual
A
B
C
D
E
F
G
H
I

General Instruction for 230V Machines
4
Good Working Practices/Safety
The following suggestions will enable you to observe good
working practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT OUT
OF THE REACH OF YOUNG CHILDREN
Primary Precautions
These machines are supplied with a moulded 13 Amp. Plug
and 3 core power cable. Before using the machine inspect the
cable and the plug to make sure that neither are damaged. If
any damage is visible, have the tool inspected/repaired by a
suitably qualified person. If it is necessary to replace the plug,
it is preferable to use an ‘unbreakable’ type that will resist
damage. Only use a 13 Amp plug, and make sure the cable
clamp is tightened securely. Fuse as required. If extension leads
are to be used, carry out the same safety checks on them, and
ensure that they are correctly rated to safely supply the current
that is required for your machine.
Work Place/Environment
Make sure when the machine is placed that it sits firmly on the
bench or stand, that it does not rock, that it is sufficiently clear
of adjacent obstacles so that you have unimpeded access to all
parts of the machine.The machine is designed for indoor use,
do not use when or where it is liable to get wet.
Keep the machine clean; it will enable you to more easily see
any damage that may have occurred.
Clean the overall machine with a damp soapy cloth if needed,
do not use any solvents or cleaners, as these may cause damage
to any plastic parts or to the electrical components.
Clean the machine components with a lightly oiled cloth. If the
machine is liable to be standing idle for any length of time, a
light coat of machine or spray oil will minimise rusting.
KEEP THE WORK AREA AS UNCLUTTERED AS
IS PRACTICAL,THIS INCLUDES PERSONNEL
AS WELL AS MATERIAL.
UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.
It is good practice to leave the machine unplugged until work
is about to commence, also make sure to unplug the machine
when it is not in use, or unattended. Always disconnect by
pulling on the plug body and not the cable. Once you are
ready to commence work, remove all tools used in the setting
operations and place safely out of the way. Re-connect the
machine.
Carry out a final “tightness”check e.g. chuck or faceplate,
workpiece, tool rest, etc., check that the correct speed has been
selected.
Make sure you are comfortable before you start work,
balanced, not reaching etc. If the work you are carrying out is
liable to generate flying grit, dust or chips, wear the appropriate
safety clothing, goggles, gloves, masks etc. If the work operation
appears to be excessively noisy, wear ear-defenders.If you wear
your hair in a long style, wearing a cap, safety helmet, hairnet,
even a sweatband, will minimise the possibility of your hair
being caught up in the rotating parts of the tool. Likewise,
consideration should be given to the removal of rings and
wristwatches, if these are liable to be a ‘snag’ hazard.
Consideration should also be given to non-slip footwear, etc.
DO NOT work with cutting tools of any description if you are
tired, your attention is wandering or you are being subjected to
distraction. A deep cut, a lost fingertip or worse is not worth it!
Above all, OBSERVE…. make sure you know what is happening
around you, and USE YOUR COMMON SENSE.

Specific Safety Instruction for Woodworking Lathes
5
1. Do not use ‘split’ workpieces.
2. Always start at the lowest speed when starting a new task.
3. Check that the tool rest is at or slightly below the centre line
of the workpiece.
4. Check the workpiece is securely mounted in the lathe before
switching on the power.
5. Rotate the workpiece by hand, to check that it is centralised,
clear of the tool rest, not ‘split’ or has loose knots.
6. Where lathes have the facility to be reversed, check the
machine is rotating in the correct direction.
7. If your lathe has the facility to run in reverse, you must ensure
that the mounting accessories (chucks, faceplates etc.) can be
‘locked’ onto the lathe mandrel and, in the case of chucks have
some form of security device to prevent them ‘unwinding’
during reverse operation.
8. Make sure your tools are stored/racked away from the
turning area of the lathe. Do not reach over a rotating
workpiece at any time.
9. Do not ‘dig in’ or try to take too large a cut.
10. Do not leave the lathe running unattended or leave
the machine until everything is stopped.
11. Some turning tools may have specific sharpening angles
that have been determined by the manufacturers; when
re-sharpening, adhere to these angles to maximise the finish
of your work.
Code 508477
Model AT150PPL
Rating Trade
Power 375W 230V
Speed 400-3,600rpm
Spindle Type ER20 Collet
Spindle Thread M24 x 1mm
Taper Tailstock 1MT
Distance Between Centres 250mm
Max Diameter over Bed 150mm
Tool Rest Stem Diameter 12.5mm
Overall L x W x H 699 x 315 x 270mm
Weight 22kg
Specification

Assembly
6
Important Notes
Please take some time to read the section entitled ‘Illustration
and Description’ to identify the various parts of your machine so
that you are familiar with the terminology we will use to
enable you to set up and operate your table lathe safely and
correctly.
The lathe and its accessories will arrive coated with corrosion
preventative grease.This will need to be cleaned from the
lathe, its components and accessories prior to it being set up.
Wearing overalls and rubber gloves is advisable, as is eye
protection. After cleaning, lightly coat the machine with a
thin layer of light wax.
WARNING: THE WOOD LATHE IS A HEAVY
MACHINE, IT IS ADVISABLE TO USE A LIFTING
DEVICE SUCH AS A HOIST, SCISSOR LIFT OR
SEEK HELP WHEN ASSEMBLING THE LATHE.
UNPACK YOUR NEW PRECISION PRO
LATHE AND RECYCLE THE PACKAGING
RESPONSIBLY.THE CARDBOARD
PACKAGING IS BIODEGRADABLE.
PLEASE NOTE: The Precision Pro Lathe comes 90%
assembled. In order to reduce the footprint of the machine
for packaging, several items are dismounted from the
machine and need to be re-affixed. Please check all the
boxes, packets etc. to make sure that all the parts have been
accounted for.
1. Located the four rubber feet (E), carefully place the lathe (A)
on its side and screw each threaded foot into the four threaded
holes to each corner of the lathe bed, see fig 01-02.
2. Place the lathe (A) assembly on top of a flat stable surface,
such as a workbench, see fig 03.
Fig 01-02
Fig 03
Note: If you find the lathe rocks from side to side, adjust
the four height adjusting nuts on each foot until the lathe
is stable, see fig 04. Fig 04
Height adjusting nut
3. Connect the Male & Female in line connectors from the
motor and NVR switch assembly together, see fig 05. Fig 05
4. Locate the two tool rests (80 or 150mm) (C or D), loosen the
tool rest locking handle on banjo arm and insert one of them
into the machined hole in the banjo arm.Tighten the locking
handle to secure in position, see fig 06-07.
Fig 06-07
D
E
A
80mm Tool rest
Banjo arm
Tool rest locking handle

Assembly
7
C
150mm Tool rest
5. Locate the collet chuck (F), Evolution hollow revolving centre
(G), Pen mandrel assembly (H),‘C’ spanner (I) and push rod (B).
6. Put to hand the ER20 collet chuck nut with the 6-5mm collet
(F) attached. Screw the collet chuck assembly on to the spindle
taper on the head stock, see fig 08.
7. Locate the‘C’ Spanner (I) and push rod (B). Insert the push
rod into the pre-drilled hole in the spindle collar, introduce the
‘C’ spanner (I) over the collet check (F) until the locating pin
engages into one of the elongated holes around the collet
chuck (F). While holding the push rod in place, tighten the
collet chuck, see fig 09-10.
Fig 08-09-10
B
I
Fig 12-13-14
8. Locate the evolution revolving live centre (G), insert the
taped end into the barrel shaft on the tailstock until it locks in
place, see fig 12-13-14.
Tailstock
barrel
G
Tailstock
Pen Mandrel
1. Locate the pen mandrel assembly (H), remove the bushings
and mandrel spacers, see fig 15.
Fig 15
Bushings
Mandrel shaft
Mandrel spacers
Continues Over....

Assembly
8
2. Loosen the collet chuck using the‘C’ spanner (I) and push rod
(B), loosen the tailstock locking handle and move the tailstock
assembly to the end of the lathe bed, see fig 16-17.
3. Insert the pen mandrel shaft into the collet chuck (F) and
securely tighten, see fig 18.
Fig 16-17-18
4. Slide one of the mandrel spacers and bushings onto the
shaft until they are up against the collet chuck (F). Prepare
your project blank/s, insert the blank onto the shaft. Introduce
the remaining two bushings and the mandrel spacer onto the
shaft, slide the tailstock assembly up until the mandrel shaft
inserts through the hollow centre of the Evolution Revolving
Live Centre (G). Make sure the mandrel spacer is flush against
the revolving centre.Tighten the tailstock locking handle to
secure the assembly in place, see fig 19-20.
5. Loosen the banjo and tool rest locking handles, position the
tool rest, (C or D) as close as possible to the project blank/s and
secure in place, see fig 21-22.
NOTE: Make sure the tool rest is centred with the blank/s.
Fig 21-22
150mm Tool rest (C)
Pen mandrel two blanks setup
80mm Tool rest (D)
Fig 19-20
Mandrel spacer
Mandrel spacer
Mandrel spacer Mandrel spacer
Bushing
Bushings
Bushings
Project blank
Project blanks
Mandrel shaft
B
I
G
Tailstock locking handle

Illustration and Parts Description
9
Headstock
LED power
indicator
Spindle collar
Collet chuck
Headstock wheel
NVR On/Off switch
Threaded rubber foot
Motor cap head bolt lock
Motor air ventBanjo locking handle
Tailstock
Lathe bed
Tailstock locking handle
Male and Female in line connectors
Drive pulley access panel
Motor brush access plug
Tailstock barrel lock
Tailstock wheel
Banjo
Control box
Variable speed control knob
Tool rest locking handle Evolution revolving live centre
150mm Tool rest
80mm Tool rest
Heat sink air vent

Illustration and Parts Description
10
Mandrel spacer
Mandrel spacer
Bushings
Mandrel shaft
699mm
315mm
270mm

Illustration and Parts Description
11
NVR ON/OFF Switch
Spindle type ER20 Collet
Spindle thread M24 x 1mm
Tailstock assembly with an 1MT taper
ER20 Collet nut with 6-5mm collet Axminster Evolution revolving live centre with a 1MT taper
Variable speed control knob (A) (400-3,600rpm)
LED Power Indicator (B) comes on when the ‘ON’ switch is pressed
A
B
ON
OFF
Barrel with an
1MT taper
Barrel locking handle

Illustration and Parts Description
12
Motor brush access port
ER20 Collet nut with 6-5mm collet attached Motor air intake vent
Motor clamp cap head bolt Pulley and drive belt rear access panel Rear access panel locking cap head bolt
6-5mm collet

Operating Instructions
13
Start Up Procedures
Remove all tools away from working area. Go round and make
a final check that everything is secure and connect the lathe to
the mains supply. Set the speed control to its lowest setting and
press the ‘ON’ button to turn on the lathe.Turn the speed
control to increase or reduce its speed. Turn off the lathe by
pressing the ‘OFF’ button, see fig 23-24.
Fig 23-24
Changing the Collet
The collet chuck (F) comes installed with an ER20 6-5mm collet.
To install other collet sizes follow the instructions below.
1. Locate the‘C’ Spanner (I) and push rod (B). Insert the push
rod into the pre-drilled hole in the spindle collar, introduce the
‘C’ spanner (I) over the collet check (F) until the locating pin
engages into one of the elongated holes around the collet
chuck (F). While holding the push rod in place rotate the‘C’
spanner anticlockwise to loosen the collet chuck, see fig 25.
Fig 25
2. Unscrew the chuck from the spindle taper, see fig 26.
Note:The collet chuck nut has an off centred ring, see
fig 27 for easy removal of the collet.Turn the collet chuck
assembly until you can press the end of the collet down.
3. Press down the end of the collet, while holding the collet
down push the collet out from the opposite end of the chuck,
see fig 28-29.
4. Insert another collet into the collet chuck nut and press in
until it ‘clicks’home, see fig 30-31. Fig 26-27-28-29
Off centred ring
B
I
ON
OFF
Speed control knob
Continues Over....

Operating Instructions
14
Fig 30-31
There are a range of optional accessories for
the Precision Pro Lathe. See page 16-17 for
all available accessories.
5. Screw on the collet chuck assembly (F), replace the pen
mandrel assembly (H) and project blank/s as detailed on page 8
and tighten with the push rod (B) and‘C’ spanner (I), see fig 32.
Fig 32
B
I
Removing the Live Centre from the Tailstock
To remove the live centre (G) from the tailstock, locate the push
rod (B), hold the live centre and insert the push rod through the
centre hole of the tailstock wheel, see fig 33. Remove the live
centre from the tailstock and place safely aside, see fig 34.
Fig 33-34
Drive Belt Tension
When operating the lathe, if you suddenly notice the drive
spindle stops moving or stops altogether when using your
woodturning tools, it may be that the drive belt has
become slack. If this occurs follow the steps below.
1. Loosen the access panel locking bolt and open the rear
panel, see fig 35-36.
2. Check the tension of the drive belt, if adjustment is required
loosen the motor clamping bolt and press down the motor
assembly with moderate pressure then re-tighten clamping
bolt to secure the setting, see fig 37.
Fig 35-36

Operating Instructions
15
Fig 37
Maintenance
• Clean wood shavings away from the lathe bed and tool rest.
• Smear a light coat of wax, Protec Tool Wax Polish code. 211835’,
see fig 38 over the lathe bed to allow the banjo and tailstock to
run more smoothly over the bed and to prevent corrosion.
• Remove the collet chuck assembly (F), remove the collet and
clean.
Daily After Use
Monthly
• Check the tension of the belt and adjust if required, see
opposite page. Check the condition of the belt for signs of
wear and change if required. For after sales enquires, call
03332 406406.
• Check any build-up of wood shavings on the motor and
spindle pulleys and clean if necessary.
• Using an airline, blow out the motor’s air vent (A),see fig 39.
• Also blow out the air vents on the control box (B), see fig 40.
WARNING!! ALWAYS WEAR EYE PROTECTION
WHEN USING AN AIR LINE.
Fig 38-39-40
A
B
NOTE: IF THE LATHE IS NOT GOING TO BE USED
FOR A PERIOD OF TIME, SMEAR A LIGHT COAT
OF ‘PROTEC TOOL WAX POLISH’ OVER THE BED
AND PLACE A DUST SHEET OVER THE LATHE.
Continues Over....

Maintenance
16
Fig 41 Fig 42
Optional Accessories
Below is a range of accessories designed and manufactured
in house for the Precision Pro Woodturning Lathe.To fit the
optional accessories that fit into the collet chuck, you will
require the ER20 12-11 collet, code 910214.
Code 101534
5/8" (16mm) Four Prong Drive Centre
Code 101538
3/8" (9.5mm) Four Prong Drive Centre
Code 910214
ER20 12-11mm Collet
Motor brush assembly
Brush head
Access port cap screw
Motor Brushes
1. After 100 hours of use check the
condition of the motor brushes by
unscrewing each access port cap in
turn, see fig 41.
NOTE: Take careful note of the
orientation of the brushes when
you remove them, remember that
they have bedded themselves to the
profile of the commutator in that
position. If you fit them reversed, it
can cause excessive sparking and heat
until they have re-bedded themselves.
2. Remove the motor brushes and check
the condition of the brush head, see fig
42.
3. If they are in good condition, re-fit. If
they are badly worn, replace with new
brushes, For after sales enquires, call
03332 406406.
4. Replace the new brushes and access
port cap screws, connect to mains supply
and run the machine off load for approx.
20 minutes to bed the new brushes in.

Optional Accessories
17
Code 101515
1 1/2" (38mm) Wood Screw Chuck
Code 101521
Axminster Precision Pro Polishing Mob
Arbour
Code 101535
Axminster Precision Pro 50mm Faceplate
Code 101511
Axminster Precision Pro Light Pull Drive

Exploded Diagrams/Parts Lists
18

Exploded Diagrams/Parts Lists
19
No Description Size Qty
1 Spindle 1
2 Bearing 6004 2
3 Set Screw M6X10mm 4
4 Headstock Pulley 1
5 Cap Screw M4X12mm 3
6 Washer M4 1
7 Headstock 1
8 Headstock Cover 1
9 Spring Pin 4X12 2
10 Teeth Washer M5 1
11 Wave Washer 1
12 Headstock Wheel 1
13 Round Head Screw M5X10mm 4
14 Warning Label 1 1
15 Warning Label 2 1
16 Control Box Assembly 1
16-1 IC Board 1
16-2 Bush 4
16-3 Partition Plate 1
16-4 Heat Skin 1
16-5 Wire Clamp 2
16-6 Box 1
17 Motor Plug (male) 1
18 Belt 1
19 Wire Snap 2
20 Spring Washer M8 3
21 Cap Screw M8X30mm 1
22 Cap Screw M8X20mm 2
23 Glove 1
24 Switch 1
25 V.R. Set 1
26 Knob 1
27 Washer M6 2
28 Cap Screw M6X16mm 2
29 Motor Plate 1
30 Button Head Screw l/4”x15mm 2
31 Motor Pulley 1
32 Motor Label 1
33 Power Plug 1
34 Motor 1
35 Nylon Nut M8 2
36 Clamp Plate 2
37 Foot Pad 4
38 Nut 4
39 Knob 1
40 Shaft 1
41 Tool Rest Clamping
Shaft
1
42 C-Ring S-8 2
43 Toolrest Base Bolt 1
44 Bush 1
45 Lock Handle 5/16”X15mm 2
46 Toolrest Base 1
47 Toolrest-3” 1
50 Toolrest-6” 1
51 Name Plate 1
52 Bed 1
53 Tailstock Bolt 1
54 spring pin 3x18 1
55 Live Centre Set MT1 1
56 Button Head Screw M5X15mm 1
57 Tailstock Clamping
Shaft
1
58 Set Screw M4X6 2
59 Tailstock 1
60 Quill 1
61 C-Ring S-25 1
62 Bush 1
63 Tailstock Hand Wheel 1
64 Tailstock Handle 1
65 Bush 1
66 Plate 1
67 Set Screw l/4”x5/16” 2

Wiring Diagram
20