Axminster Trade AT310T2 User manual

AT310T2
310mm Spiral Cut Thicknesser
AT&M: 07/05/2019
BOOK REF:104113
Code 106202
Original Instructions

Index of Contents
2
EU Declaration of Conformity
EU Declaration of Conformity 02
What’s Included 03
General Instructions for 230V Machines 04
Specific Precautions Using Thicknessers 04
Specification 05
Assembly 06
Machine Dimensions 07
Illustration and Parts Description 08-09-10-11-12
Positioning the Machine 13
Operating Instructions 14-15
Maintenance 16-17-18-19
Exploded Diagram/Parts List 20-21-22-23
Wiring Diagram 24
Notes 25-26-27
Cert No: MB103
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Thicknesser
Model AT310T2 and conforms to the machinery example for which the
EC Type-Examination Certificate No BM 50314336, AE 50390663
has been issued by Laizhou Planet Machinery Co., Ltd.
at:Yutai West Street Laizhou, Shandong 261400 China (Mainland)
and complies with the relevant essential health and safety requirements.
2006/42/EC
2014/30/EU
06/42/EC - Annex I/05.2006
EN 60204-1:2006+A1+AC
EN 861:2007+A2
EN 61000-3-3:2013
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN 55014-1:2006+A1+A2
EN 55014-2:1997+A1+A2
EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2014
Signed
Andrew Parkhouse
Operations Director Date: 29/06/2015
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn

What’s Included
3
Quantity Item Model Number
AT310T2
1 No 310mm Spiral Cut Thicknesser
1 No 7mm, 5.5mm Spanner
1 No Instruction Manual
For the production of boards or frames to a uniform size, a
thicknesser is unbeatable.This compact machine has strength
in abundance with a cast iron frame and table, supported by a
welded steel chassis. This machine is powered by a 2.2kW
induction motor, driving the cutter block by a multi vee-type
belt, with the feed rollers with a tensioned chain drive.
The table is supported by a generous single column, has a
digital height gauge and can be locked into position.The table
also has support rollers at each end. The cutter block is the
increasingly popular helical type, this one having 6 rows of 14
indexing TCT cutters, giving an almost unbelievable finish. Each
cutter has 4 curved edges, so can simply be revolved to a fresh
edge when required. If one or more cutters is damaged, then
simply replace. Each edge lasts up to 10 times the expected
life of an HSS blade, so downtime for changing knives is much
reduced. Also, no setting is required, saving more time and
guaranteeing accuracy.The curved edge gives a shear style of
cut, much kinder on the timber than traditional square cutters.
There are two other main benefits of this type of cutter block:
much lower noise, and much reduced power required to drive
it, reducing the load on the motor and drive belt.The waste
chips are much more uniform, being easier to extract and
packing more into your extractor’s waste container. This is a
compact machine, but capable of handling quite large board
runs or sizing frames or beams.
Introduction

General Instructions for 230V Machines
4
Specific Precautions Using Thicknessers
Most machines currently, are well interlocked to ensure that
the machine must be in the correct configuration to perform
one task or the other. Make yourself familiar with these
configurations and do not try to use the machine in a half
and half state; or rig the interlocks to enable you to do so.
• Lower the thicknessing hood and lock in place.
• Connect the dust extraction. Ensure the hose will not foul
any materials being passed through the machine.
• Check the height of the thicknessing table.
• Engage the autofeed mechanism.
• Check blade inserts for damage, chips etc.
Rotate or replace if required.
• Periodically, clean any excess build up of resin from the
thicknessing table, and apply any proprietary brand of
lubricating agent.
NOTE, Consideration should be given to the type of finish you
will be applying to the surface when you select your cleaning/
lubrication agent.
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain
your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensuree that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to commence.
• Always disconnect by pulling on the plug body and not the
cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent it
being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings and
wristwatches.
•Consideration should also be given to non-slip footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.

Specification
5
Code 106202
Model AT310T2
Rating Trade
Power 2.2kW 230V 1ph
Feed Speed 8m/min
Cutterblock Speed 4,050rpm
Cutterblock Diameter 95mm
Noise Level 85dB
Max Thicknesser Capacity 310 x 220mm
Max Depth of Cut 5mm
Knives 78 XTCT Spur Cutters
Length of Table 930mm
Min Extraction Airflow Required 1,000m³/hr
Dust Extraction Outlet 125mm
Overall L x W x H 1,050mm x 610mm x 1,020mm
Weight 200kg

Assembly
6
The planer Thicknesser comes 98% assembled. It is
enclosed in a packing case with all the accessories.
Having removed the top and the sides of the packing
case, remove all the components from the machine,
place safely aside.
1. Ascertain the orientation of the machine and move it to its
desired position in the workshop. Make sure its positioned on a
flat level surface and ensure that the machine is positioned to
allow sufficient clearance both in front and behind the machine
to cater for the maximum length of timber you will wish to
machine.
2. The machine is secured down on to the pallet that forms
the bottom of the packing case. Remove the four nuts/bolts,
that secures the machine to the pallet. Place lifting straps
around the machine, DO NOT under normal circumstances
lift, push or pull the machine using the tables. Any
movement is best carried out against the main frame cabinet.
Hoist the machine clear of the pallet, slide the pallet out of the
way and lower the machine in position.
NOTE: Secure the thicknesser if required to the floor using
the four 10mm holes that secured the machine to the pallet.
Attach adjustable machine feet if required, visit our website
for details.
3. If you do not have the availability of such a hoist, and are
going to have to‘manhandle’ the machine off the pallet; make
sure the thicknessing table is locked in position by turning the
rise & fall locking handle in the down position before applying
any lifting force, see fig 01.
Fig 01
Dust Extraction Support Bracket
1. Mounted to the rear of the thicknesser’s duct hood is the
hose support hook bracket that needs to be rotated round to
support the extraction hose, see fig 02.
2. Remove the four Phillips screws, washer and spring washers.
Rotate the hook support bracket round and replace and secure
in place with the fixings you just removed, see fig 03-04.
Fig 02-03-04
3. Introduce one end of the 125mm hose into the dust hood
extraction outlet and insert the hose into support bracket
hook, see fig 05. NOTE: Make sure the hose does not obstruct
the thicknesser’s table, adjust the hose until its above the
table’s outlet, see fig 06.
Fig 05-06
Table clamping handle

Machine Dimensions
7
1,050mm
1,500mm
1,020mm
610mm

Illustration and Parts Description
8
Main frame
Thicknessing hood
Infeed table
Spiral cutter block
Thicknessing table rise
and fall control wheel
ON/OFF control assembly
Digital thicknessing display
Autofeed engage and
disengage lever

Illustration and Parts Description
9
ON/OFF Control The Digital Thickness Display, will give an accurate visual indication of the amount
you are adjusting the thicknessing table in 0.10mm increments.
Autofeed lever (A) to engage the thicknessing fuction
Emergency stop (B), rotate the button to unlock the switch
Lift & Shift locking handle to secure
the thicknessing cover
Rise and fall clamping handle (A), in the locked postion
clamping handle (B), in the un-locked position
Thicknessing table rise and fall control wheel
BA
A
B

Illustration and Parts Description
10
Thicknessing hood in the closed position
Extraction outlet
Hose support hook
Outfeed table
Table extension
assembly
Motor/Drive access panel

Illustration and Parts Description
11
Cutter block drive assembly Thicknesser cover safety micro switch
Table column grease nipple
Drive belt threaded tension stop

Illustration and Parts Description
12
Spiral cutter block
Pressure roller
Pressure roller
Drive roller
Drive roller
Four sided blade
Four sided blade
Clamping Hex screw
Anti-kick back fingers
Anti-kick back fingers

Positioning the Machine
13
Ascertain the orientation of the machine and move it to its
desired position in the workshop. Ensure that the machine is
positioned to allow sufficient clearance all round to cater for
the maximum length of timber you wish to machine.The
thicknesser should be positioned on a flat level surface.
Setting the Digital Thickness Display
Allow sufficient
clearance all round
the machine
The Axminster Digital Display will give an accurate visual
indication of the amount you are adjusting the thicknessing
table in 0.10mm increments. Perfect for multiple board
production.
To set the ‘Digital Display’, follow the instruction below:
1. Roughly by eye set the distance between the thicknessing
table and the blade at its lowest point.
CONNECT THE THICKNESSER TO THE
MAINS SUPPLY AND SWITCH ON!
SWITCH OFF THE THICKNESSER
AND WAIT UNTIL IT COMES TO A
COMPLETE STOP!
2. Carefully insert a piece of timber through by eye.
3. Raise the table in 1mm increments and take further cuts
until you have a clean cut.
4. Without raising the table, turn the timber over and repeat
the process.
5. Remove the timber from the table and accurately measure
the machined sides using a vernier and write down the
reading, see fig 07.
6. Loosen the collar on the digital thickness display, see fig 08.
Turn the collar to dial in the measurement you wrote down,
see fig 09. Re-tighten the collar to the drive shaft.
Fig 07
Fig 08-09

Operating Instructions
14
Setting the Machine for Thicknessing
HSE Health and Safety Executive
To operate the machine correctly, it is
recommended to read the HSE (Health and Safety
Executive) website at www.hse.gov.uk. on the safe
operation procedures.
1. Visit the HSE (Health and Safety Executive) website for the
correct safe operating procedures.
2. Connect a 125mm extraction hose to the extraction hood
outlet.
3. Lower the thicknessing hood and secure in place with the lift
and shift handle, see fig 10-11.
Fig 10-11
Push
Lock
4. Release the rise and fall clamping handle (A) and turn
the operating wheel (B) clockwise to raise the thicknessing
table to the required thickness using the ‘Digital Display’.
Turn the clamping handle in the locked position to secure
the table, see fig 13-14-15.
5. Make sure the mushroom shaped emergency stop button is
unlocked.Twist the button to unlock,see fig 19.
6. Clear all the tools away from the thicknesser and press the
‘GREEN’ button on the control assembly to start the machine.
Allow the thicknesser to reach full speed, see fig 16.
Fig 13-14-15
Un-Lock
Digital Display
CONNECT THE MACHINE TO THE MAINS SUPPLY!
Fig 16
7. Raise the autofeed lever to engage the thicknessing function
and guide the timber through, see fig 17.
8. When you are finished, switch off the machine by pressing
the ‘RED’ button on the control assembly and wait until the
machine comes to a complete stop. Disengage the autofeed
fuction to reduce wear on the autofeed drive wheel.

Operating Instructions
15
Fig 17
DISCONNECT THE MACHINE TO THE MAINS
SUPPLY BEFORE MAKING ANY ADJUSTMENTS!
Emergency Stop
The emergency stop is a mushroom shaped button, mounted
to the side of the thicknesser, below the thicknessing fuction
lever. In an emergency, press the button in to bring the machine
to a halt.Twist the button to unlock before restarting the
thicknesser, see fig 18-19.
Fig 18-19
Un-Lock
Changing the Spiral Cutter Block Blades
DISCONNECT THE MACHINE FROM THE MAINS
SUPPLY BEFORE CONTINUING!
The spiral cutter block has four rows of square cutters running
around its circumference.There are 84 square cutters in total on
the 12inch cutter block.There is a blade machined to each side
of the square cutter allowing the cutter to be rotated to a clean
sharp edge if one side has been damaged or has become blunt,
see fig 20.
The square cutter has an embossed position marker to one
of its four corners, once this mark has gone round one full
rotatation it is time to replace the square cutter, see fig 21.
To rotate the cutter, loosen the Torx head screw and rotate until
the new edge is in alignment with the other cutters. Re-tighten
the Torx head screw to lock the cutter in place, see fig 21.
Position marker
WARNING! BE VERY CAREFUL WHEN
TURNING THE CUTTERS AS THE
BLADES ARE EXTREMELY SHARP.
DO NOT OVERTIGHTEN TO AVOID THE TORX
HEAD SCREW HEAD FROM GETTING
DAMAGED!
Fig 20-21
Torx head screw
Blade edge

Maintenance
16
DISCONNECT THE MACHINE FROM THE MAINS
SUPPLY BEFORE CONTINUING!
Daily
Check that thicknessing table is clean, not coated with resin etc.
Apply a proprietary cleaner/lubricating agent such as‘Wax &
Polish Remover’ (1) and ‘Lubricating Wax’ (2).
Check the cable and the plug for damage or defects.
Check the dust extraction hood and ensure there are no
excessive build ups of sawdust/resin, especially in the mouth
of the chip deflector and around the mouth of the extractor,
see fig 22.
Check the blades for sharpness and damage.
Check the rollers of the thicknessing table rotate freely, and
there is no build up between the roller and the extension table.
1 2 3
Weekly
Carry out the ’Daily’ checks.
Clean the machine thoroughly, remove any shavings, sawdust,
chips etc, from in, under and around the machine.
Check the Spiral cutter block for resin build up, especially
behind the blade.
Raise the thicknessing table and brush out and clean any
debris or build up around edges of the table.
Check the infeed and take off pressure rollers are not clogged,
clean as necessary.
Check the action of the anti-kickback fingers, again clean and
lubricate as required.
Fig 22
Visually check for signs of excessive build up inside
the extraction hood and the end of the hose
Dust extractor
Fig 23-24-25-26
Drive roller
Pressure roller
Chip deflector
Blade
Anti-kickback fingers

Maintenance
17
Clean out any build up of debris around
the edges of the thicknessing table
Monthly
Carry out the ‘Weekly’ checks.
Remove the machine’s motor/drive access panel by removing
the Phillips screws on either side of the panel. Lift away the
panel and place to the side, see fig 27-28-29-30. Un-lock the
thicknesser hood handle and lift up the assembly, see fig 31-32.
Fig 27-28-29-30
Continues Over....
Access panel
locating pin

Maintenance
18
Check the condition and tension of the drive belt, see fig 33.
Check the autofeed engage and disengage function, see fig
34-35.
Check the condition of the drive chains, clean and apply
a light coating of oil to the chains and sprockets.
Using ‘Dry PTFE Film Antistick’ spray, (3) lubricate all the bear-
ing areas, taking care not to get oil on the drive belt and tyre
surfaces. Replace the motor/drive access panel.
Fig 31-32
Un-lock
Fig 33
Drive chain
Drive belt
Sprockets
Fig 34-35
Drive Belt Tension
Remove the motor/drive access panel, if not done so already.
Check the tension of the belt by pushing the belt, there should
be a deflection of between (12-20mm). If there is considerable
movement in the belt, adjust the motor’s threaded pivot stop.
Fig 36-37
Autofeed wheel disengaged Autofeed wheel engaged
Autofeed assembly
Autofeed wheel
Drive shaft
To adjust the threaded stop first loosen the motor’s pivot bolt
(A) on the motor’s base plate then adjust the threaded stop
nuts (B and C) until the drive belt is under tension. Nip up the
pivot bolt (A), see fig 36-37.
Motor base plate Threaded pivot stop
B
C
A
Autofeed wheel

Maintenance
19
Table Lifting Column Table Rise & Fall Screw Mechanism
Autofeed Drive Wheel
Thicknessing Table
1. To the side of the lifting column housing there is a grease
nipple to lubricate the inner column. If you notice after a
period of time that the table is becoming harder to raise
and lower or a grinding noise when adjusting the table, it
could be a sign that the inner column needs lubricating.
2. Using a grease gun inject small amounts of grease into
the inner column, raise and lower the table to work the
grease around the column. It is recommended to do
this once or twice a year, see fig 38-39.
Fig38-39
NOTE: DO NOT INTRODUCE TOO MUCH GREASE
INTO THE COLUMN AT ONE TIME!
Table column
grease nipple
If the thicknesser is not going to be in
use for long periods, apply a light coat
of ‘Lubricating Wax’ (2) over
the thicknessing table.
2
It it recommended to grease the tables rise and fall screw
mechanism once or twice a year. Smear a light coat of grease
around the length of the screw that is exposed. Raise and lower
the table to work the grease around the full length of the screw
and the warm gear drive machanism, see fig 40.
Fig 40
Fig 41
1. If the autofeed function lever is not disengaged after every
use, over time depressions will form to the centre of the drive
wheel. Check for any signs of wear on the autofeed wheel.
2. Check yearly for signs of side play in the autofeed drive
wheel, see fig 41. If there is side play movement or
depressions in the drive wheel, contact our after sales
department on 0800 371822 for assistance.
Rise & Fall screw
Worm gear drive

Exploded Diagram/Parts List
20