Axminster BDS-612 User manual

BDS-612
Belt & Disc Sander
Code 505091
Linisher angled at 90˚ (degrees)

Index of contents
2
Declaration of Conformity
Copied from CE Certificate
The undersigned, George N. Sifonios authorised by
META INTERNATIONAL CO., LTD. NO. 38-46,YA TAN
Rd.,TA YA HSIANG.TAICHUNG HSIEN,TAIWAN, R.O.C.
Model Number BDS-612 (Sander)
Manufactured by META INTERNATIONAL CO., LTD. is
in compliance with the standards determined in the
following Council Directive.
Applicable Directive:
2006/42/EC (amending 98/37/EC)
Applicable Standards:
EN ISO 12100-1:2003, EN ISO 12100-2:2003,
EN 60204-1:2006
Warning The symbols below advise that you follow
the correct safety procedures when using
this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Index of Contents 02
Declaration of Conformity 02
What’s Included 03-04-05
General Instructions for 230V Machines 06
Specific to Sanding Machines 07
Specification 08
Assembly 08-09-10-11-12
Identification and Description 13-14
Setup/Adjustments 15-16-17
Operation Instructions 17
Sanding Configurations 17
Changing the Abrasive Disc and Belt 18-19
Maintenance 20
Troubleshooting 20
Parts Breakdown/List 21-22-23-24-25
Wiring Diagram 26
Notes 27

What’s Included
3
Model Number BDS-612
Qty Item Part
1 No BDS-612 Belt & Disc Sander
(with motor aluminium table & base) A
1 No Mitre Fence B
1 No Linisher Assembly C
1 No Linisher Guard Cover D
1 No Idler Roller Guard Cover E
1 No Linisher Cust Iron Table F
1 No Linisher Small Table G
1 No Ball Bearing Assembly H
1 No Linisher Sanding Belt I
Bag Containing:
1 No M8x30mm Bolt & Washer J
4 No M8x20mm Hex Bolts K
6 No M6x10mm Hex Screws L
4 No M6x10mm Socket Button Head Screws M
1 No M6 Small Star Knob N
2 No M6 Large Star Knobs O
1 No 6,5,4mm Hex Keys P
1 No 22mm and 10-13mm Spanner Q
1 No Instruction Manual
A
I
H
F
G
E
D
CB
Continues Over...

What’s Included
4
N O
P
Q
J K L M
Leg Stand Assembly
Quantity Item Part
Bag Containing:
4 No Rubber Feet R
36 No Coach Bolts (5/16”) S
36 No Shake Proof Nuts (5/16”) T
4 No Leg Brackets U
2 No Middle Support Brackets (Long) V
2 No Middle Support Brackets (Short) W
R S T

What’s Included
5
U V
W
Having opened the box, remove all the components stowed
in the packaging. Place these carefully to one side.
Remove the top packaging and lift the machine out of the
box and place upon a clear flat surface,taking care not to
trap or pinch the power cable under the chassis.
Remove any other items from the box.
Having unpacked your sander and it’s various
components, if you do not wish to retain the packaging
please dispose of it responsibly, especially any
polystyrene; most of the remaining packaging is
biodegradable.
Keep this Instruction Manual readily accessible for any others
who may also be required to use the machine.
NOTE: Please read the Instruction Manual prior to using your new machine; as well as the
operating procedures for your new machine, there are numerous hints and tips to help
you to use the machine safely and to maintain its efficiency and prolong its life.

General Instructions for 230V Machines
6
The following suggestions will enable you to observe good
working practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order.
Good Working Practices/Safety
Mains Powered Tools (General) /Disc & Belt Sander
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE REACH OF
YOUNG CHILDREN!
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED IN
WORK AREAS!
Primary Precautions
Work Place/Environment
These machines are supplied with a moulded 13 Amp. Plug
and 3 core power cable. Before using the tool inspect the
cable and the plug to make sure that neither are damaged. If
any damage is visible have the tool inspected/repaired by a
suitably qualified person. If it is necessary to replace the plug,
it is preferable to use an ‘unbreakable’type that will resist
damage on site.
Only use a 13 Amp plug, make sure the cable clamp is
tightened securely. Fuse at 5 Amp. It is also good practice
to use switched outlets.If extension leads are to be used,
carry out the same safety checks on them, and ensure that
they are correctly rated to safely supply the current that is
required for your machine.
This machine is intended primarily for inside/workshop
usage.
Always mount the machine on a flat, level stable surface.
There are several methods of achieving this,bolting the
machine directly to a ‘good solid workbench’, bolting the
machine to a sturdy base board that can be clamped to the
‘good solid workbench’; create an independent entity by
bolting the machine to its own stand.
However when you mount your machine, make sure it is
fastened down and stable before use.
Paper belts and discs do not respond well to wet or damp
conditions.In the worst case the adhesives holding the belt
and the abrasive fail completely,the belts fall apart and the
abrasive becomes a soggy mess against the edge of your
work piece.
Try to keep the machine in a dry environment. If this is not
possible; or if the machine is to remain unused for some
time,remove the belt,put in a sealed ‘plastic’ bag and store in
a warm dry place.
I can offer no suggestions for the disc, unless you have
upgraded to some form of‘Velcro’. fastening method, in
which case,do the same as with the belt.
Keep the work area as uncluttered as is practical, this
includes personnel as well as material.
WARNING! THE SANDING DISC CANNOT
BE DECLUTCHED FROM THE BELT AND
VICE VERSA, BOTH FUNCTIONS ARE
ACTIVE WHEN THE MACHINE IS
RUNNING. REMEMBER THIS, AND DO
NOT LEAVE LOOSE OBJECTS OF ANY
DESCRIPTION, ON THE MACHINE IF IT IS
GOING TO BE USED!

Specific to Sanding Machines
7
Once the sander is mounted, carry out any setting
operations, (mitre, tilt..?), and remove all tools used in the
setting operations (if any) and place safely out of the way. If
you are working long lengths of material,arrange for extra
support beyond the boundary of the machine, and check
you have sufficient room to manoeuvre the material through
all the operations you will wish to carry out.
It is good practice to leave the machine unplugged until
work is about to commence, also make sure to unplug the
machine when it is not in use.Always disconnect by pulling
on the plug body and not the cable.
After fitting a new sanding disc,it is good practice to lightly
sand across the left side of the disc with a reasonable sized
(20mm x 50mm) piece of timber to make sure the sanding
disc is correctly ‘seated’ on the disc.The sanding action will
press the sanding disc firmly back against the disc itself.
It is not good practice to wear gloves whilst sanding as one
tends to lose the‘feel’of the work piece/sander contact, but
obviously this removes the safety barrier between your
fingers and the sanding surface. Remain focused and
exercise caution whilst sanding.
DO NOT sand very small pieces of work with bare hands; try
to construct some form of holder.
MAKE SURE you are comfortable before you start work,
balanced, not reaching etc. If the work you are carrying out is
liable to generate excessive grit or dust or chips, wear
the appropriate safety clothing, goggles, masks etc.,If the
work operation appears to be excessively noisy, wear
ear-defenders.If you wear your hair in a long style, wearing a
cap, safety helmet, hair net, even a sweatband,will minimise
the possibility of your hair being caught up in the rotating
parts of the machine, likewise, consideration should be given
to the removal of rings and wristwatches,if these are liable
to be a‘snag’hazard.
DO NOT work with cutting/abrasive tools of any description
if you are tired, your attention is wandering or you are being
subjected to distraction. A deep graze, a lost fingertip or
worse, is not worth it!
DO NOT use the machine within the designated safety areas
of flammable liquid stores or in areas where there may be
volatile gases.There are very expensive, very specialised
machines for working in these areas,THIS IS NOT ONE OF
THEM.
CHECK that sanding surfaces are still sufficiently abrasive
to carry out the work you intend.Sanding belt cleaning
sticks are an efficient method of prolonging the life of
the belts and discs, and will also maintain their operating
performance.
CHECK that the belts or discs are undamaged; torn edges
can pick up on the work piece and will cause the medium to
tear, often very rapidly with accompanying sharp flapping
edges.
ALWAYS offer the work piece to the belt/disc so that the
motion carries the work against the restraining surface, (i.e.
the work stop or the table, (use the left hand side of the disc).
DO NOT press too heavily against the sanding surface, all
this will do is slow the sander down.Remember, sanders
work by removing small particles of material quickly and
heavy pressure works adversely to the cutting process,
further, it will accelerate the rate of‘clogging’of the abrasive
surfaces, rendering the machine less efficient.
If you are attempting to sand inside curves (over the‘tracking
drum’) do not press at all,other than to keep the work piece
in contact with the surface, any pressure could upset the
tracking geometry. As there is no cushioning effect to the
belt passing around the drum, expect an added vibration
and compensate for it.
Sanding of certain types of timber may make the fitting
of dust extraction mandatory in order to comply with the
directives of the HSE. However, even if it is not mandatory,
it is strongly recommended that you consider fitting dust
extraction. It will certainly reduce the level of dust and grit,
and as it helps to remove the waste quicker, will certainly
prolong the longevity of the abrasive.
Above all, OBSERVE…. make sure you know what is
happening around you, and USE YOUR COMMON SENSE.

In order to reduce the footprint of the machine for
packaging, several items are dismounted from the
machine and needs to be re-affixed.
Step 1 Locate the sander assembly (A), the four leg
brackets (U), the bag of fixing containing the coach bolts (S)
and shake proof nuts (T).
Step 2 Remove the lift and shift handle to the right side of
the sanding disc table to prevent it from being damaged,
see fig 01 and very carefully turn the sander on it’s side, see
fig 02.
Fig 01-02
Assembly
Specification
8
Model BDS-612
Code 505091
Rating Trade
Power 0.93kW (230V, 1ph)
Belt Speed 730m/min
Belt Size 152 x 1220mm
Diameter of Disc 305mm
Table Size Belt 305mm x 150mm
Table Size Disc 400 x 225mm
Dust Extraction Outlet 65mm x 2
Overall L x W x H 780 x 420 x 740mm
Weight 61kg
Stand Assembly
Step 3 Position each leg (U) to each corner of the sanders
base (A), lineup the holes and lightly secure with the coach
bolts (S) and shake proof nuts (T), see fig 03-04.
Step 4 Locate the long middle support brackets (V) and
short brackets (W). Lineup the holes in the brackets (V) with
the holes in the centre of the legs and lightly secure with the
coach bolts (S) and nuts (T), see fig 05.
Fig 03-04
T
S
A
A
U
Lift & shift handle

Assembly
9
Warning: We advise you seek
help when lifting the sander!
Fig 05
Fig 06-07
Step 5 Lineup the short brackets (W) with the holes in the
legs (U) and the slotted holes in the brackets (V), lightly
secure with the coach bolt and nuts as before (see figs
06-07).
Step 6 Locate the four rubber feet (R),place a foot to the
end of one the legs (U), lineup the slotted groove in the
foot,using a high faced mallet lightly tap in place, see fig 08.
Repeat for the remaining feet.
Fig 08
Step 7 With help, lift the sander and place upright on the
floor. (See figs 09 -10) Now go round and tighten all the nuts
using a 13mm spanner. Replace the lift and shift handle you
removed earlier.
Continues Over...
Fig 09-10
V
W
R

Assembly
10
Fig 12
Linisher Assembly
Step1 Locate the linisher assembly (C) and the four
M8x20mm Hex bolts (K). Loosen the three nuts clamping the
linisher mounting plate, turn the plate until the pointer reads
(zero) on the scale then retighten the nuts, see fig 11.
WARNING! The linisher assembly is
heavy, we advise you seek help to
assemble the unit!
Fig 11
Step 2 Lower the machined cutout in the linisher (C) over
the drive roller, lineup the pre-drilled holes in the linisher
with the four threaded holes in the mounting plate and
using the supplied 6mm Hex key (P) secure in place with
the four M8 Hex bolts (K), see figs 12-13-14.
Step 3 Locate the ball bearing assembly (H) and four
M6x10mm Hex screws (L). Push the ball bearing assembly
Fig 13-14
Fig 15-16
C
P
P
K
K
C
P
L
H
Machined cutout

Assembly
11
Fig 17
onto the end of the motor shaft, line up the holes in the
linisher and secure in place with the four M6x10mm Hex
screws (L) and tighten using the supplied 5mm Hex key (P)
(see figs 15-16).
Step 3 Loosen the three nuts clamping the linisher
mounting plate and raise the linisher into the upright
position, with the index pointer reading 90˚ on the scale.
Retighten the nuts,see figs 17.
Step 5 Locate the linisher guard cover (D), the four
M6x10mm socket button head screws (M), the small M6 star
knob (N) and the two M6 large star knobs (O). Position the
guard cover (D) over the lower section of the linisher and
lineup the pre-drilled holes,see fig 21. Screw two M6 screws
Fig 21
Fig 20
Fig 18
Fig 19
(M) in the lower two holes to the right side of the linisher,
see fig 22 close the hinged door, screw one of the M6 large
knobs (O) through the pre-drilled hole above the bearing
assembly (H) and into the linisher (C), screw the small M6
knob (N) into the lower hole, see fig 23.
Fig 22
Step 4 Raise the belt tensioning lever, see fig 18 locate the
linisher’s sanding belt (I), unroll the belt and slide the belt
over the drive rollers and adjust until central,see fig 19.
Lower the belt tensioning lever, see fig 20.
Continues Over...
I
D
M
P
M

Assembly
Fig 23
Step 6 Locate the idler roller guard cover (E), lower the
guard over the roller and line up the holes with the holes in
the linisher guard cover (D) secure using the remaining M6
screws (M) and the M6 larger star knob, see figs 24-25.
Fig 24-25
Step 7 Locate the linisher’s small table (G) and the remaining
M6 Hex screws (L). Offer up the two pre-drilled holes with the
thread holes in the linisher mounting plate and secure with
the two M6 screws (L) (see fig 26).
Step 8 Locate the cast iron table (F)and the M8x30mm bolt
and washer (J), slot the machined hole in the table’s bracket
over the pin to the side of the linisher and push home, see
figs 27-28. Place the M8 washer over the bolt (J), introduce
NO
M
O
Fig 26
Fig 27-28
Fig 29
the bolt through the machined slot in the tables bracket and
into the threaded hole in the linisher, tighten with a 13mm
spanner (see fig 29).
Step 9 Locate the mitre fence (B) and slide it into the tables
‘T’slot from the right side (See fig 30).
Fig 30
12
Pin

Identification and Description
13
No Description Part
1Linisher Abrasive Belt I
2Idler Roller Guard E
3Linisher Guard D
4Belt Tensioning Lever -
5Motor -
6Abrasive Disc -
7Disc Guard -
8Mitre Fence B
No Description Part
9Cast Iron Disc Table -
10 Stand Assembly U V W
11 Rubber Feet R
12 Table Clamping Handle -
13 NVR Switch Assembly -
14 Linisher Small Table G
15 Linisher Cast Iron Table F
16 Linisher Pointer & Scale -
1
2
3
4
5 6
7
8
9
10
11
12
13
14
15
16
Linisher angled at 90˚ (degrees)

Identification and Description
14
Linisher dust extraction output Disc extraction output
Linisher belt tracking knob Motor“REST”button
Mitre fence assembly Belt sanding table pointer and scale
Pointer
Clamping knob
Scale
NVR Switch assembly Disc sanding table pointer and scale
Emergency stop
On
Off

Setup/Adjustment
15
The gap between the table and the disc should be set to
a maximum of 1.6mm to clear the debris and to ensure
sufficient support for the timber.
The table should be positioned so that sanding only occurs
from downward movement of the disc/belt face. Small
pieces of timber should not be disc sanded. A responsible
person should check the setting of the machine before
use.
Step 1 To set the table clearance, first remove the guard by
undoing the two Phillips screws (a),place screws and guard
safely aside (see fig 31).
Setting the table clearance
Fig 31
a
Step 2 Locate the supplied spanner (Q) loosen the six bolts
beneath the table brackets,(see fig 32) place a rule up
against the sanding disc and adjust the table until there is a
1.6mm clearance between the table and the disc, (see fig 33).
Step 3 Replace the disc guard as described above.
Step 4 Place the 90˚ square against the disc and mitre fence,
(see fig 34) to check the table is square then tighten the six
nuts beneath the table.
Fig 32
Fig 33
Place a rule up against the sanding disc and adjust the table
until there is a clearance of 1.6mm.
Disc table adjustment
Fig 34
90˚Square
NOTE: MAKE SURE THE MITRE
FENCE IS SET TO ZERO ON THE
SCALE!
Fig 35
Step 5 Place the square upright against the sanding disc,
loosen the two clamping handles (b) on either side of the
table and adjust the table’s angle, until it’s perpendicular to
the sanding disc (see fig 35).Tighten the clamping handles.
b
90˚Square
Bolts
1.6mm

Setup/Adjustment
Fig 37
Fig 36
Fig 38
Fig 39
Belt Table adjustment
Step 1 Loosen the four Hex bolts (c)beneath the table
brackets, see fig 37 place a rule up against the sanding
belt and adjust the table until there is a 1.6mm clearance
between the table and the belt, (see fig 33).
c
Step 2 Place the 90˚ square against the belt and mitre fence,
(see fig 38) to check the table is square then tighten the four
Hex bolts beneath the table.
Step 3 Place the square upright against the sanding belt,
loosen the bolt to the side of table and adjust the table
16
Step 4 Check the pointer is reading“ZERO”on the scale,if
not, loosen the Phillips screw and adjust the pointer until
correct, see fig 40. Fig 40
Tracking the Belt
NOTE1 All directions are given from the view point of the
operator standing behind the drive drum end looking down
the length of the machine.The tracking control works as
follows:- turning the tracking adjuster clockwise will track
the belt to the right, anti-clockwise will track the belt to
the left, see fig 41.
DO NOT make large adjustments, and
remember the belt may take some time
to react to your alteration. Little by
little is a good maxim to observe when
carrying out tracking operations.
NOTE 2 Using your hand, roll the belt towards the drive
drum end, check that the belt stays in the middle of the
table,if not, adjust the track control slightly, and move the
belt again, continue until the belt runs down the centre of
the linishing table.
angle,until it’s perpendicular to the sanding belt, see fig 39.
Retighten the bolt.

Sanding Configurations
17
Fig 41
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE REACH
OF YOUNG CHILDREN!
CLEAR ALL TOOLS AWAY FROM
SANDING AREA!
CONNECT THE SANDER TO THE
MAINS AND SWITCH ON.
Don’t press too heavily against the sanding surface, all this
will do is slow the sander down.Remember, sanders work
by removing small particles of material quickly and heavy
pressure works adversely to the cutting process, further, it
will accelerate the rate of‘clogging’of the abrasive surfaces,
rendering the machine less efficient.
WARNING! WEAR EYE
AND EAR PROTECTION!
WARNING! WEAR A DUST MASK!
Bevel Sanding
Belt Sanding
Curve Sanding (idler roller guard removed)
Surface Sanding
Operating Instructions
WARNING! The sander produces very
fine dust particals, it is recommended
to connect the sander to a workshop
Vacuum Extractor, see our catalogue
or website for details!
CONNECT THE SANDER TO THE
VACCUM EXTRACTOR WITH
SUITABLE SIZE HOSES!

Changing the Abrasive Disc and Belt
18
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY BEFORE
CONTINUING!
Fig 42
Step 1 Remove the two table clamping handles (see fig 42).
Fig 44
Step 3 Lift the table assembly away and
place to one side (see fig 44).
Fig 43
Step 2 Remove both Phillips screws on either side of the
table and place safely aside (see fig 43).
Sanding Disc
Fig 45
Step 4 Locate the supplied spanner (C) and using
the 10mm end remove the two nuts on either side
of the extraction housing (see fig 45).
Fig 46
Step 5 Lower the extraction housing (see fig 46).
Fig 47
Step 6 Lift the edge of the disc and, gripping firmly, peel the
disc away from the plate; turning the plate as required to free
the entire disc (see fig 47). Clean the surface of the disc with
a de-greasing cleaner. Allow to dry off and wipe over with a

Changing the Abrasive Disc and Belt
19
RECONNECT THE SANDER TO THE
MAINS SUPPLY AND CONTINUE
WITH OPERATION.
Fig 48
Fig 49
clean dry cloth.Locate the sanding disc, peel the cover from
the adhesive surface and apply CAREFULLY to the disc (see
fig 48). Use a piece of cloth in your hand or wear a glove, to
firmly press the abrasive to the disc, the application will be
reinforced by a gentle sanding action across the face when
you first use the new sanding disc.
Step 7 Re-assemble the sander as described opposite but
in reverse.
Turn the disc while applying pressure
Sanding Belt
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY BEFORE
CONTINUING!
RE-CONNECT THE SANDER TO THE
MAINS SUPPLY AND CONTINUE
WITH OPERATION.
Step 1 Release the tension on the belt by lifting the
tensioning lever, see fig 49.
Step 2 Remove the three locking knobs (O) and (N) from the
side of the linisher guards and place safely aside, open the
guard’s access doors (see fig 50).
Fig 50
I
Step 3 Remove the linisher’s sanding belt (I). Inspect the new
belt, ensure that there are no tears or rips (especially along
the edges), check the direction arrows on the inner surface
of the belt and fit accordingly. (The direction of the arrows
should point to the drive drum end of the machine).
Note: If you are using an old belt, and the arrow marking
has worn off, check the direction of travel (see diagram
below.)
Belt underlay
Belt overlay
Glue joint
Direction of travel
O N
Step 4 Slide on the new belt and refer to Page 16 for
tracking the belt, once done close the linisher’s access doors
and replace the locking knobs (O) and (N).Press down the
tension lever to re-tension the belt.
NOTE: Before sliding on the new belt check there is no
dust or resin build up on the drums or at the edges of the
linisher, clean in and around the extraction ports for dust
or resin build up.

Maintenance
20
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY BEFORE
CONTINUING!
There is very little mechanical maintenance that can be
carried out on the machine. Most prudent maintenance
is preventative and concerned with keeping the machine
clean.
1. At reasonable intervals, inspect and remove all dust/resin
build ups, and blow the motor clean.
Troubleshooting
Trouble Probable Cause Remedy
Motor does not run when power
switch is pressed“ON”
1. Switch is burnt out
2. Connection wire is loose or
damaged
1. Replace the switch
2.Tighten wire or replace
Motor does not run at full speed 1. Power voltage is too low
2. Motor is damaged.
1.Test voltage
2. Check and repair motor
Motor does not reach full power 1. Incorrect power wiring
2. Overloaded
1. Replace with the correct size of
power wiring
2. Reduce load
Motor overheating 1. Motor voltage is different
2. Motor is damaged
1. Check the voltage label
2. Check and repair the motor
Motor stalls while in use 1.To much pressure being placed on
sanding surface.
2. Motor getting too hot.
1. Don’t press to heavily on abrasive
surface.
2. Leave the sander to cool down for 30
minutes and press the“RESET” button
2. Remove the table assembly and lower the extraction
housing, clean any dust or resin build up.Re-assemble the
sander.
3. Inspect the sanding disc for signs of wear and tear and
replace if necessarily.
4. Inspect the linisher’s sanding belt for signs of wear and
tear and replace if necessary.
5. From time to time using a damp cloth wipe over the
sander’s surface.