Axminster WorkShop AW125BDS User manual

AW125BDS
Mini Belt & Disc Sander
Code 107677
Original Instructions
AT: 09/02/2022
BOOK VERSION: 02

Index of Contents
2
EU Declaration of Conformity 03
What’s Included 03
General Instructions for 230V Machines 04
Specific to Sanding Machines 04-05
Specification 05
Assembly 06-07-08
Setting Up 08-09-10-11
Sanding Configurations 11
Illustration and Parts Description 12-13
Changing the Abrasive Belt/Disc 14
Maintenance 15
Trouble Shooting 15
Exploded Diagrams/Lists 16-17-18
Wiring Diagram 19
EU Declaration of Conformity
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
The symbols below advise the correct safety procedures when using this machine.
6
Cert No: MM411
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Mini Belt & Disc Sander
Model AW125BDS and conforms to the machinery example for which the
EC Type-Examination Certificate No AM 50340636
has been issued by Jiangsu Jinfeida Power Tools Co., Ltd.
at: Xiejia Town, Gaoyou, 225644 Jiangsu, China (Mainland)
and complies with the relevant essential health and safety requirements.
2006/42/EC
2006/95/EC
06/42/EC - Annex I/05.2006
EN 61029-1:2009+A11
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN ISO 12100:2010
Signed
Andrew Parkhouse
Operations Director Date: 01/06/2016

What’s Included
3
Quantity Item Part
1 AW125BDS Mini Belt and Disc Sander A
(Sanding Disc & Belt Assembled)
1 Dust Extraction Moulding B
1 Sanding Disc Cast Iron Table C
1 Sanding Belt Cast Iron Table D
Bag 1 Containing:
1 Mitre Fence E
4 Rubber Feet F
1 M8 x 20mm Large Lift and Shift Handle G
2 M6 x 15mm Small Lift and Shift Handles H
1 M8 Washer I
2 M6 Washer J
4 M4 x 10mm Phillips Screws with Washers (Not Shown) K
Bag 2 Containing:
1 4mm Hex Key L
1 3mm Hex Key M
1 Instruction Manual
1 Guarantee Card
A
B
D
C
GH
E
F
L
M
I
J
Having opened the box, remove the top packaging and
lift the machine out and place upon a clear flat surface,
taking care not to trap or pinch the power cable under the
chassis. Remove the remaining items from the box and
place safely aside.
NOTE: Please read the Instruction Manual prior to
using your new machine; as well as the operating
procedures for your new machine, there are numerous
hints and tips to help you to use the machine safely
and to maintain its efficiency and prolong its life.
Keep this Instruction Manual readily accessible for any
others who may also be required to use the machine.

4
General Instructions for 230V Machines
Specific to Sanding Machines
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order.
Mains Powered Tools
•Tools are supplied with an attached 13 Amp plug.
•Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified
person.
•Do not use when or where it is liable to get wet.
Workplace
•Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
•Keep machine clean.
•Leave machine unplugged until work is about to
commence.
•Always disconnect by pulling on the plug body
and not the cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the
correct speed and function set.
•Ensure you are comfortable before you start work,
balanced,not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent
it being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings
and wristwatches.
•Consideration should also be given to non-slip
footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted.
•Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
•Check cutters are correct type and size,are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine.
•OBSERVE…. make sure you know what is
happening around you and USE YOUR COMMON SENSE.
WARNING!! KEEP TOOLS AND
EQUIPMENT OUT OF REACH OF
YOUNG CHILDREN
KEEP WORK AREA AS
UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED
IN WORK AREAS.
WARNING! THE SANDING DISC
CANNOT BE DECLUTCHED FROM
THE BELT AND VICE VERSA, BOTH
FUNCTIONS ARE ACTIVE WHEN THE
MACHINE IS RUNNING. DO NOT
LEAVE LOOSE OBJECTS OF ANY
DESCRIPTION ON THE MACHINE IF
IT IS GOING TO BE USED.
Once the sander is mounted, carry out any setting
operations and remove all tools used in the setting
operations (if any) and place safely out of the way. If you
are working long lengths of material arrange for extra
support beyond the boundary of the machine, and check
you have sufficient room to manoeuvre the material
through all the operations you will wish to carry out.
It is good practice to leave the machine unplugged until
work is about to commence; also make sure to unplug
the machine when it is not in use. Always disconnect by
pulling on the plug body and not the cable.
After fitting a new sanding disc, it is good practice
to lightly sand across the left side of the disc with a
reasonable sized (20mm x 50mm) piece of timber to make
sure the sanding disc is correctly ‘seated’ on the disc. The
sanding action will press the sanding disc firmly back
against the disc itself.
It is not good practice to wear gloves whilst sanding as
you tend to lose the ‘feel’ of the workpiece/sander contact,
but obviously this removes the safety barrier between
your fingers and the sanding surface. Remain focused and
exercise caution whilst sanding.

5
Specific to Sanding Machines
Specification
DO NOT sand very small pieces of work with bare hands;
try to construct some form of holder.
Make sure you are comfortable before you start work,
balanced, not reaching etc. If the work you are carrying
out is liable to generate excessive grit or dust or chips
wear the appropriate safety clothing, goggles, masks etc.
If the work operation appears to be excessively noisy wear
ear-defenders. If you wear your hair in a long style wearing
a cap, safety helmet, hairnet, even a sweatband, will
minimise the possibility of your hair being caught up in
the rotating parts of the machine Likewise, consideration
should be given to the removal of rings and wristwatches
if these are liable to be a ‘snag’ hazard.
DO NOT work with cutting/abrasive tools of any
description if you are tired, your attention is wandering
or you are being subjected to distraction.
DO NOT use the machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
Check that sanding surfaces are still sufficiently abrasive
to carry out the work you intend. Sanding belt cleaning
sticks are an efficient method of prolonging the life of
the belts and discs and will also maintain their operating
performance.
Check that the belts or discs are undamaged; torn edges
can pick up on the workpiece and will cause the medium
to tear, often very rapidly with accompanying sharp
flapping edges.
Always offer the workpiece to the belt/disc so that the
motion carries the work against the restraining surface i.e.
the work stop or the table (use the left hand side of the
disc).
DO NOT press too heavily against the sanding surface, all
this will do is slow the sander down. Remember, sanders
work by removing small particles of material quickly and
heavy pressure works adversely to the cutting process.
Further, it will accelerate the rate of ‘clogging’ of the
abrasive surfaces, rendering the machine less efficient.
If you are attempting to sand inside curves (over the
‘tracking drum’) do not press at all, other than to keep the
workpiece in contact with the surface, any pressure could
upset the tracking geometry. As there is no cushioning
effect to the belt passing around the drum, expect an
added vibration and compensate for it.
Sanding of certain types of timber may make the fitting
of dust extraction mandatory in order to comply with the
directives of the HSE. However, even if it is not mandatory,
it is strongly recommended that you consider fitting dust
extraction. It will certainly reduce the level of dust and grit,
and as it helps to remove the waste quicker will certainly
prolong the longevity of the abrasive.
Above all, OBSERVE…. make sure you know what is
happening around you, and USE YOUR COMMON
SENSE.
Code 107677
Rating Workshop
Power 190 W
Voltage 230 V
Belt Speed 860 m/min
Belt Size 25 mm x 760 mm
Disc Diameter 125 mm
Table Size Belt 125 mm x 125 mm
Table Size Disc 88 mm x 184 mm
Dust Extraction Outlet 2 x 45 mm
Overall L x W x H 370 mm x 300 mm x 380 mm
Weight 7 kg

6
Assembly
Rubber Feet and Sanding Belt Table
Locate the four rubber feet (F); turn the belt and disc sander (A) on it’s side and insert a rubber foot into each of the four
pre-drilled holes in the base plate (See fig 1). Stand the sander upright.
Locate the sanding belt table (D), M8 x 20mm lift and shift handle (G) and M8 washer (I). The sanding belt table (D)
has a machined cutout slot; slide the belt into the slot until the clamping bracket is flush against the frame. Line up the
machined slot in the bracket with the pre-drilled tappered hole in the casting, using the M8 washer (I) and M8 x 20mm
lift and shift handle (G). Clamp the table in position (See figs 2-3 and 4).
NOTE: You my find it easier if you remove the lift and shift handle (G) and screw the clamping rod in finger tight, then
replace the handle (See fig 3)
NOTE: When tilting the table, it should be adjusted so that the gap between the belt and the table is no larger
than 1.5mm (1/16”). A gap greater than this could cause small workpieces to slip down between the belt and
table.
Lightly screw the clamping rod in until it is finger tight Tighten the lift and shift handle to clamp the table (D) in
position
Insert the rubber foot into the pre-drilled hole in the base
plate
Lower the sanding belt table (D) in position
Fig 1.
Fig 3.
Fig 2.
Fig 4.
F
G
D
I

7
Assembly
Dust Extraction Moulding
Sanding Disc Table
Using a Phillips screwdriver remove the four M4 x 10mm pan head Phillips screws and washers (K), place safely aside
(See fig 5). Locate the dust extraction moulding (B), line up the four holes in the moulding with the tapped holes in the
casting and secure using the Phillips screws and washers (K) you removed earlier (See fig 6).
Locate the sanding disc table (C), M6 x 15mm lift and shift handles (H) and M6 washers (J). Line up the table (C) pins with
the machined L shaped slots on either side of the sanding disc, push the table in until fully home (See figs 7-8). Remove
the handles (H) and place safely aside. Place an M6 washer (J) over each thread, slot the rods through the machined slots
in the table (C) and screw them into the pre-drilled hole until finger tight. Replace the handle and tighten (See figs 9-10).
Remove the four Phillips screws (K) and place safely aside Dust extraction moulding (B) assembled
K
B
C
J
Fig 5.
Fig 7.
Fig 9.
Fig 6.
Fig 8.
Fig 10.
Pin ‘L’ Shaped slot
H

8
Assembly
Setting Up
C
C
E
Fig 11.
Fig 12.
‘T’ slot
Slide the mitre fence (E) into the table ‘T’ slot
Locate the mitre fence (E) and slot it into the table (C) ‘T’ slot (See figs 11-12).
Table Adjustment
NOTE: BEFORE USING YOUR BELT
AND DISC SANDER YOU NEED TO
CHECK THAT THE TABLES ARE
PERPENDICULAR BY USING A 90°
SQUARE.
Place a 90° square on the sanding disc table (C) and check
that the table is perpendicular to the sanding disc. If it
requires adjustment loosen the two lift and shift handles
(H), adjust until correct and re-tighten the two handles
(See figs 13-14). Check that the scale pointer is set to 0°
and adjust if required (See fig 15).
Reposition the square and check the mitre fence (E) is
perpendicular to the disc and adjust if required. Reset the
pointer on the mitre fence to 0° (See fig 16).
H
E
Fig 13.
Fig 15.
Fig 14.
Fig 16.
Scale
Pointer
Pointer

9
Setting Up
Tracking the Belt
To check the sanding belt is tracking properly you first have to remove the side cover, follow the instruction below:
First undo the two Phillips screws (a) and (b) as shown in figs 21-22 and place the screws safely aside. Undo and remove
the clamping knob (c) below the guard, remove the belt access cover (d) and place safely aside (See figs 23-24 overleaf).
b
a
Fig 17.
Fig 19.
Fig 21.
Fig 18.
Fig 20.
Fig 22.
Adjust the table (D) until it is perpendicular to the belt 90° Square perpendicular to sanding belt
Using a Hex key, fine adjust the table if the square still
does not line up correctly
The clamping nut beneath the table is to lock the grub
screw in position
Place the square on the table (D), up against the belt;
check that the table is perpendicular to the sanding belt.
If it requires adjustment loosen the lift and shift handle
(G), adjust until correct and re-tighten the handle (See figs
17-18).
NOTE: For fine adjustments adjust the
grub screw to the rear of the table,
when correct adjust the nut beneath
the table to clamp the grub screw in
position (See figs 19-20).

10
Setting Up
Fig 23. Fig 24.
Fig 25.
Fig 26.
d
c
With the cover (d) removed, turn the tracking knob (e)
clockwise to track the belt to the right or anti-clockwise
for left, until the belt is tracking evenly (See figs 25-26).
Replace the cover (d) as described above but in reverse.
NOTE: DO NOT TURN THE
TRACKING KNOB TOO
AGGRESSIVELY,THE ADJUSTMENT
ONLY NEEDS TO BE VERY SLIGHT.
Adjusting the Platen
The Platen (f) should be adjusted so that it almost touches the back of the abrasive belt. If it requires adjustment loosen
the two caphead screws (g) that secure it to the frame and adjust until correct. Re-tighten the screws (See figs 27-28).
Your belt and disc sander is now ready. Check that all fixings are secure before operating the machine.
fg
Loosen the platen (F) and adjust it unit it almost touches
the back of the belt
Loosen the two caphead screws (g) to adjust the platen
Fig 27. Fig 28.

11
Setting Up
Sanding Configurations
CONNECT THE SANDER TO THE
MAINS SUPPLY
Remove all tools away for the machine, Switch on, wait
until the machine has reached full speed and check that
the belt is tracking properly. If not, switch off, wait for
the machine to come to a complete stop, disconnect
the sander and go to page 9 for “Tracking the Belt”.
Reconnect, switch on and check again. If everything is
fine, switch off and wait until the machine has come to a
complete stop.
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY
Dust Extraction
The dust extraction mouldings (h) have a 45mm outlets, (See figs 29-30) Insert a jubilee clip over the hose and insert it
over the outlet and clamp in place. Alternately, if you have a vacuum cleaner with the same diameter holes insert it over
the outlet as before, it should be a snug fit.
Disc Sanding Belt Sanding Angle Sanding
Fig 29.
Fig 30.
h
h

12
Illustration and Parts Description
Scale
Scale
Platen
Abrasive Belt
Tracking Knob
ON/OFF Control box
Abrasive disc
Belt guard
Pointer
Pointer rest screw
Pointer rest screw
Pointer
A
D
C
B
EF
H
G
A) AW125BDS Belt and Disc Sander E) Mitre Fence
B) Dust Extraction Moulding F) Rubber Feet
C) Sanding Disc Cast Iron Table G) M8 x 20mm Large Lift & Shift Handle
D) Sanding Belt Cast Iron Table H) M6 x 15mm Small Lift & Shift Handle

13
Illustration and Parts Description
Platen
Clamping KnobBelt Access Cover
Disc Guard
Dust extraction outlet
Dust extraction outlet
Chassis
On
Off
On/Off Control Box Grub screw for levelling the table

14
Changing the Abrasive Belt/Disc
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY
Remove the belt access cover as described on page 9
Tracking the Belt, and place safely aside. While holding
the belt, push in the tracking knob, thus releasing the
tension on the belt and remove the abrasive belt (See figs
31- 32).
Check the new belt for any signs of damage; fit the new
belt by sliding it through the table (D) cutout and fit it over
the three pulleys then release the tracking knob, putting
tension back on.
Replace the access cover (d); reconnect the sander to the
mains, turn on and check the belt is tracking correctly. If
not remove the cover and go to page 9 for Tracking the
Belt. Replace the cover reconnect to the mains and check
again.
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY
Remove the lift and shift handle (H), sanding disc table
(C), dust extraction moulding (B) and place safely aside.
Lift the edge of the disc and, gripping firmly, peel the
disc away from the plate; turning the plate as required to
free the entire disc (See fig 33). Remove and throw away.
Remove any patches of abrahesive that have stuck to the
disc and render the plate CLEAN.
Peel the cover from the adhesive surface and apply
CAREFULLY to the flat surface of the cast iron disc. Place a
piece of cloth in your hand or wear a glove, to firmly press
the abrasive to the disc, it will be reinforced by a gentle
sanding action across the face when you first use the new
sanding disc. Replace the extraction moulding (B), sanding
disc table (C) and lift and shift handles (F).
Fig 31.
Fig 33.
Fig 32.
D
Sanding Belt
Sanding Disc

15
Maintenance
Trouble Shooting
DISCONNECT THE SANDER FROM
THE MAINS SUPPLY
There is very little mechanical maintenance that can be
carried out on the machine. Most prudent maintenance
is preventative and concerned with keeping the machine
clean.
1. Remove the access belt cover and check there is no dust
or resin build up on the pulleys or at the edges of the
platen.
2. At reasonable intervals, inspect and remove all dust/
resin build ups, and blow the motor clean.
3. Remove the dust extraction moulding (B), remove any
dust or resin build up and clean thoroughly.
PROBLEM POSSIBLE CAUSE REMEDY
Motor will not run 1. Defective or broken “ON -OFF”
switch
2. Defective or damaged switch cord
3. Defective or damaged switch
relay
4. Burned out motor 5. Blown fuse
1-3. Replace all broken or defective
parts before using the sander
4. Contact Axminster Tools on
03332 406406 and asked to be
transferred to the “Technical
Support” Department
Machine slows down while
sanding
1. Applying to much pressure to
workpiece
1. Apply less pressure to sanding
surface
Sanding belt runs off pulleys 1. Belt NOT tracking properly 1. Adjust tracking. See page 9 on
how to track the belt
Wood burns while sanding 1. Sanding disc or belt is worn
2. Excessive pressure being applied
to workpiece
1. Replace the disc or belt
2. Reduce pressure being applied to
workpiece

16
Exploded Diagrams/Lists

17
Exploded Diagrams/Lists

18
Exploded Diagrams/Lists
Part Description Qty
1 Knob 1
2 Cover 1
3 Label 1
4 Warning 1
5 Bel 1
6Retaining Ring 2
7 Bearing 2
8Driven Wheel 1
9 Shaft 1
10 Belt Guard 1
11 Washer 1
12 Screw 1
13 Screw 1
14 Pulley 1
15 Machine Body 1
16 Adjustable Shaft 1
17 Spring 1
18 Washer 1
19 Retaining Ring 1
20 Elastic Pin 1
21 Adjustable Plate 1
22 Spring 1
23 Spring 1
24 Knob 1
25 Washer 1
26 Bolt 1
27 Screw 2
28 Washer 2
29 Support Bracket 1
30 Nut 1
31 Screw 1
32 Elastic Washer 1
33 Washer 1
34 Belt Wheel 1
35 Insert 1
36 Bolt 1
37 Screw 1
38 Table 1
39 Nut 1
40 Washer 1
41 Bolt 1
Part Description Qty
42 Handle 1
43 Spring 1
44 Screw 1
45 Screw 3
46 Motor 1
47 Screw 2
48 Washer 2
49 Screw 1
50 Washer 1
51 Pointer 1
52 Cover 1
53 Screw 1
54 Disc 1
55 Sander 1
56 Knob 1
57 Washer 1
58 Mitre Gauge 1
59 Screw 1
60 Washer 1
61 Pointer 1
62 Sliding Bar 1
63 Table 1
64 Pin 2
65 Screw 2
66 Spring 2
67 Handle 2
68 Bolt 2
69 Washer 2
70 Cover for Dust 1
71 Washer 4
72 Screw 4
73 Screw 1
74 Rubber Pad 1
75 Base 1
76 Washer 2
77 Elastic Washer 2
78 Bolt 2
79 Rubber Pad 4
80 Cover for Belt 1
81 Washer 2
82 Elastic Washer 2
83 Screw 2

19
Wiring Diagram

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The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
EU Countries Only