Axminster AW10BSB2 User manual

AW10BSB2,AW12BSB2
Saw Bench
Axminster Tool Centre,
Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH
www.axminster.co.uk
The Axminster AW10BSB2 and AW12BSB2 Saw Benches are robust machines, constructed largely from
cast iron and heavy gauge steel.The 254mm or 315mm blades give a choice of cutting depth of 75mm
or 100mm, and are amply powered by a 2.2kW or 3kW 1ph induction motors.The cast iron table gives
great strength and rigidity as well as providing a smooth working surface. A full length rip fence, locks
onto rails at the front and back of the table, and is also equiped with a micro positioning adjustment
ensuring straight rip cuts. A mitre fence slides in a T slot groove in the table either side of the blade. Both
the blade height and tilt controls are conveniently located and lock in position. A pressed steel rear feed-
off table is also supplied. Dust extraction is provided on both the crown guard and under the blade for
efficient dust control, a 1,000 m3/hr extractor is recommended. As supplied, these machines are compact
in size but ready for work in the home or light trade workshop.Further options are available. 1, a kit of
two cast iron extension tables that can be fitted either one each side or both to the right of the blade,
complete with longer fence rails, and 2, a fully functioning sliding table kit to allow large board materials
to be cut.When both options are fitted this
saw bench becomes a very useful
machine for most jobs in the
workshop.
Code: 951537 AW10BSB2
Code: 951540 AW12BSB2
Code: 951539
AW10BSB2 AW12BSB2
Table Extension Set
Code: 951538 AW10BSB2
Code: 951541 AW12BSB2
Setup 1
Setup 2
Code: 718652 AW10BSB2
Code: 718653 AW12BSB2
Sliding Table Kit
Saw Bench Package

Index of Content
02
Index of Contents.............................................................................................................................................. 02-03
Declaration of Conformity.................................................................................................................................... 03
Parts Index..................................................................................................................................................... 04-05-06
General Instructions for 230V Machines...................................................................................................06-07
Specification.............................................................................................................................................................. 08
Initial Assembly
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
Saw Body Assembly................................................................................................................................... 09-10-11
Fitting Hand Wheels..........................................................................................................................................11-12
Fitting Kick Plate.......................................................................................................................................................12
Saw Guard Assembly................................................................................................................................. 12-13-14
Mitre Fence Assembly............................................................................................................................................ 16
951537 10" and 951540 12" Saw Bench (Box 2of 2)
Rip Fence Assembly.......................................................................................................................................... 14-15
Micro-Adjuster Assembly...................................................................................................................................... 15
Rip Fence Extension ...............................................................................................................................................16
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2) and (Box 2 of 2)
Setup 1.................................................................................................................................................................. 17-18
Setup 2.................................................................................................................................................................. 18-19
951539 10" and 12" Sliding Table Kits (Box 1 of 2) and (Box 2 of 2)
Mounting Bracket/Adjuster Block Assembly...........................................................................................20-21
Slide Rail and Table Assembly.......................................................................................................................21-22
Mitre Angle Rip Fence Assembly................................................................................................................. 22-23
Setting the Machine
Setting the Table...................................................................................................................................................... 24
Setting the Sliding Tables.........................................................................................................................24-25-26
Setting the Angle Fence to the Saw Blade...............................................................................................27-28
Setting the Rip Fence............................................................................................................................................. 28
Setting the Mitre Fence......................................................................................................................................... 29
Checking the Belt Tension..............................................................................................................................29-30
Specific Instructions/Precautions for the Saw Bench.......................................................................... 30-31
Operating Instructions...........................................................................................................................................31
Illustration and Parts Description....................................................................................................... 32-33-34
Changing the Saw Blade.................................................................................................................................35-36
Maintenance.............................................................................................................................................................. 36
Wiring Diagram........................................................................................................................................................ 37
Page No.

Index of Contents
03
Parts Breakdown/List for the 10/12" Saw Bench................................................................................... 38-46
Diagram A (Saw Bench Assembly)..............................................................................................................38-39
Diagram B ( Saw Bench Table and Extension Tables Assembly)......................................................40-41
Diagram C (Mitre Fence Assembly)...................................................................................................................42
Diagram D (Saw Mechanism Assembly)...................................................................................................43-44
Diagram E (Rip Fence Assembly).......................................................................................................................45
Diagram F (Sliding Table Assembly).................................................................................................................46
Notes.............................................................................................................................................................................47
Copied from CE Certificate
The undersigned, F. Nispel authorised by
Laizhou Fulin Machinery Co., Ltd.No. 275 Wenquan East
Road Laizhou, Shandong 261400 P.R. China declares
that this product:
Model number
MJ2325D/MJ2330D Table Saw
manufactured by Laizhou Fulin Machinery Co. is in
compliance with the following standards or
standardisation documents inaccordance with Council
Directives
EN 61000-3-3: 1995+A1
EN 55014-2: 1997+A1
EN 61000-3-2: 2000
EN 55014-1: 2000+A1
WARNING! Under no circumstances should
CHILDREN be allowed in work areas
IT IS RECOMMENDED THAT YOU WEAR EAR PROTECTION
WHEN USING THIS MACHINE
Warning
The symbols below advise that you follow the correct safety procedures when
using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
Keep hands away
from moving parts
and cutting area
Foot protection
should be worn
Two man
assembly

Parts Index
04
Model Number: MJ2325D/MJ2330D
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
1 off: Saw Table on upper chassis (with motor, table insert, saw blade & NVR Switch fitted)
2 off: Side Panels & Front & Back Panels
4 off: Lower Leg Columns
1 off: Kickplate with four pre-drilled holes
1 off: Dust Extraction Moulding 100mm
1 off: Dust Extraction Hose 100mm
Bag Containing:
4 off:M6 x 15mm Phillips screws, washers/nuts
4 off: M8 x 20mm Bolts, washers and nuts
20 off: M8 x 16mm Bolts, washers and nuts
1 off Extention Table
2 off: Extention Table Support Brackets
2 off: Clamping Plates with pre-drilled holes
Bag Containing:
8 off: M8 x 20mm Caphead Bolts and washers
2 off Hand Wheels with M5 x 12mm grub screws and locating keys
1 off: Mitre Fence and Mitre Fence Extension with clamping screw knobs
1 off: Mitre Fence Steel Plate with pre-driled holes
1 off: Saw Guard with Phillips screw/nut and coach bolt/knob
1 off: Riving knife
1 off: M6 x 40mm Coach bolt and knob
2 off: 125mm and 50mm Jubilee Clips
1 off: 30mm hose
Bag Containing:
1 off:Tommy Bar
1 off: Spanner for (Changing the Blade)
1 off: Push stick
Bag Containing:
2 off: 13/17mm Spanners
Allen Keys: 3,4,5,6 and 18mm
1 off: Instruction Manual
1
2
3
3A
4
4A
5
5A
5B
5C
6
7
8
9
9A
10
11
12
13
14
15
16
17
18
18A
18B
18C
19
19A
19B

Parts Index
05
951537 10" and 951540 12" Saw Bench (Box 2 of 2)
1 off: Rip Fence Assembly (partially assembled)
1 off: Rip Fence Extension
1 off: Short Rip Fence (front rail)
1 off: Short Rip Fence (back rail)
Bag Containing:
2 off:‘T’ bolts M6 x 70mm and M6 knobs
6 off: M8 x 25mm Square bolts, washer and nuts
2 off: Plastic Capping Plates (for ends of the rip fence mounting bracket)
2 off: Plastic Capping Plates (for ends of front rip fence rail)
8 off: 4mm Round head self tapping screws
1 off: Micro Adjuster Assembly
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2)
2 off: Extension Tables with M8 x 25mm ‘T’ bolts, washers and nuts
1 off:Table support leg
1 off:Threaded rubber foot
Bag Containing:
8 off: M8 x 30mm bolts, washers and nuts
2 off M8 x 20mm bolts washers and nuts
951538 10" and 951541 12" Table Extension Kits (Box 2 of 2)
1 off: Long Rip Fence (front rail)
1 off: Long Rip Fence (back rail)
1 off: Measuring scale extension label
951539 10" and 12" Sliding Table Kits ( Box 1 of 2)
2 off: Sliding Table Mounting Brackets
2 off: Steel Clamping Plates (for Mounting brackets)
1 off Work Clamp and Tool Post
1 off: Sliding Table Assembly
Bag Containing:
6 off: M10 x 19mm Hex bolts (for table adjustment)
951539 10" and 12" Sliding Table kits ( Box 2 of 2)
1 off: Sliding Table Rail Assembly
1 off: Mitre Angle Rip Fence Assembly
20
21
22
23
24
24A
24B
24C
24D
24E
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
40A
50
51
Continues Over....

Parts index
General Instructions for 230V Machines
06
951539 10" and 12" Sliding Table kits ( Box 2 of 2)
Mitre Angle Rear Quadrant (with lift and shift handle)
Table Fence Mounting Casting
Mitre Angle Rip Fence
2 off: Height Adjusting Blocks
1 off: Distance Stop (with lift and shift handle)
51A
51B
51C
52
53
The following suggestions will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
Good Working Practices/Safety
WARNING! KEEP TOOLS AND EQUIPMENT OUT
OF THE REACH OF YOUNG CHILDREN
Primary Precautions
Primary Precautions
The machines are supplied with a moulded 16 Amp
plug (AW10BSB2) and 16 Amp plug (AW12BSB2) with a
3 core power cable. Before using the machine inspect
the cable and the plug to make sure that neither are
damaged. If any damage is visible, have the damaged
item inspected/repaired by a suitably qualified person.
If it is necessary to replace the plug, it is preferable to
use an 'unbreakable' type that will resist damage on
site. Only use a 16 Amp plug, (AW10BSB2) and 16 Amp
plug (AW12BSB2) and make sure the cable clamp is
tightened securely. Fuse as required. If extension leads
are to be used, carry out the same safety checks on
them, and ensure that they are correctly rated to safely
supply the current that is required for your machine.
The machine is not designed for sub-aqua operation, do not use when or where it is liable to get wet. If the
machine is to be used outside and it starts to rain, stop work and move it inside. If machine has got wet; dry it off
as soon as possible, with a cloth or paper towel.
DO NOT use 230V ac powered machines anywhere within a site area that is flooded or puddled, and do not trail
extension cables across wet areas.
KEEP the machine clean; it will enable you to more easily see any damage that may have occurred.
CLEAN the machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may cause
damage to any plastic parts or to the electrical components.
KEEP the work area as uncluttered as is practical, this includes personnel as well as material.

General Instructions for 230V Machines
07
UNDER NO CIRCUMSTANCES SHOULD CHILDREN
BE ALLOWED IN WORK AREAS
t is good practice to leave the machine unplugged until
work is about to commence, also make sure to unplug
the machine when it is not in use, or unattended.
Always disconnect by pulling on the plug body and not
the cable. Once you are ready to commence work,
remove any tools used in the setting operations and
place safely out of the way. Re-connect the machine. It
is also recommended that you use switched supply
outlets.
Carry out a final check e.g. check the cutting tool, drill
bit, saw blade etc., is securely tightened in the machine,
check you have the correct speed and function set,
check that the cutting path of the timber is
unobstructed, etc.
Most machines these days are fitted with NVR contact
switches so that machines cannot remain inadvertently
switched 'ON'. However, it is a good habit to train
yourself to check that the machine is not 'switched on'
prior to connecting the mains supply, in case you
happen to be using one of the older machines.
Make sure you are comfortable before you start work,
balanced, not reaching etc.,
If the work you are carrying out is liable to generate
flying grit, dust or chips, wear the appropriate safety
clothing, goggles, gloves, masks etc., If the work
operation appears to be excessively noisy, wear
ear-defenders. If you wear your hair in a long style,
wearing a cap, safety helmet, hairnet, even a sweatband,
will minimise the possibility of your hair being caught
up in the rotating parts of the machine, likewise,
consideration should be given to the removal of rings
and wristwatches, if these are liable to be a 'snag'
hazard. Consideration should also be given to non-slip
footwear, etc.
DO NOT work with cutting or boring machines of any
description if you are tired, your attention is wandering
or you are being subjected to distraction. A deep cut, a
lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.There are very expensive, very
specialised machines for working in these areas,
THIS IS NOT ONE OF THEM.
CHECK that cutters, drills, blades etc., are the correct
type and size, are undamaged and are kept clean and
sharp, this will maintain their operating performance
and lessen the loading on the machine.
If possible always fit dust extraction to machines that
are producing high rates of sawdust, shavings, chips etc.
Above all, OBSERVE.... make sure you know what is
happening around you, and USE YOUR COMMON
SENSE.
REMEMBER, YOU ARE ULTIMATELY RESPONSIBLE
FOR YOUR OWN SAFETY THIS MACHINE IS
DESIGNED TO CUT TIMBER AND TIMBER
DERIVATIVE PRODUCTS. DO NOT USE FOR ANY
OTHER MATERIALS.

08
Specification
Axminster No.
Rating:
Power:
Blade Dia/Bore:
Blade Tilt:
Max Depth of Cut @ 45˚:
Max Depth of Cut @ 90˚:
Max Width of Cut with Fence:
Max Ripping Width:
Table Size:
Table Height:
Table Size with Extensions:
Dust Extraction Outlet:
Overall L x W x H:
Weight:
AW10BSB2 AW12BSB2
951537-718652 951540-718653
LIght Trade
230V 50Hz 2.2kW
254 x 30mm
0-45˚
75mm
60mm
840mm (with optional
table extensions)
990mm (with optional
table extensions)
800 x 560mm
845mm
800 x 1,170mm
100mm
1,170 x 600 x 845mm
184kg
Light Trade
230V 50Hz 3kW
315 x 30mm
0-45˚
100mm
75mm
1,160mm (with optional
table extensions)
1,320mm (with optional
table extensions)
800 x 600mm
845mm
800 x 1,480mm
100mm
2,030 x 660 x 845mm
215kg
Specification
Please read through the Section entitled Parts identification and Description, this will enable you to more readily
identify those parts of the saw to which we will be referring.
951537 10" and 951540 12" Saw Bench Assembly (Box 1 of 2)
Please note. Some of this assembly procedure is best accomplished by two persons.
Although the tasks are not impossible, some of the items are heavy and awkward, and a
mishandling error could cause injury. Please think about what you are doing, your
capabilities and your personal safety. We have added the 'two person symbol' to any
operation that we recommend should be a two person task.
You will require: A pozi screwdriver in addition to the tools supplied.

Initial Assembly
09
Unpack all the boxes and check all the components against the "Part’s Index". If any parts or components are
missing, please contact our customer services department using the procedures and telephone numbers listed in
our catalogue, and you will be dealt with quickly and efficiently.
Please note: that, on occasion, the packing list is not strictly adhered to, please check all the boxes, packets
etc, to make sure that all the parts have been accounted.
PLEASE RECYCLE ANY UNWANTED
PACKAGING RESPONSIBLY
Saw Body Assembly
Having unpacked the boxes, put the parts and
components where they are readily to hand. Break
down the main box by knocking the sides away (be
careful of exposed nails etc.), but leave the machine
sitting on its pallet. Identify the short rear panel with
the dust extraction cutout (2), locate the dust
extraction moulding (4) and fit to the panel using the
nuts and bolts provided.
(See fig 1) (The orientation of the moulding should
leave the 30mm outlet pointing upwards i.e. pointing
up the long length of the panel). Put the panel aside,
and locate the lower leg columns (3) and 4 No. M8 x 20
(5B) bolts, nuts and double washers. Fix the lower legs
to the upper legs using a washered bolt through the
legs and secure with washer and nut, only turn the nuts
up finger tight at this time. (See fig 2) Locate the
extention table (), table support brackets (7), steel
clamping plates (8) and 4 No. M8 x 20mm caphead
bolts and washers (9A).
PLEASE NOTE: the manufacturer has fitted adjusting
bolts to the brackets, these are the faces that back
against the legs.
Offer the clamping plates (8) up to the inside face of
the legs (3), fasten the brackets using
washered bolts (9A) through the bracket and the leg
into the clamping plate.Tighten the bolts finger tight
only at this time.
Fig 1 Fig 2
2
4
Fig 3 Fig 4
8
7
M8 x 20mm
Bolt washer

Initial Assembly
10
Adjusting bolt Table supporting brackets assembled
Fig 5 Fig 6
9A
Locate the remaining three panels (2) and 20 No. M8x16mm (5C) bolts, nuts and double washers.
Take up the rear panel with the dust extraction moulding fitted and fit between the rear legs,
using washered bolt through the leg and panel and securing with washer and nut. Again, secure
the nuts finger tight only. (See fig 7)
Fig 7 Fig 8
With easy open access, now is a good time to fit the dust extraction hose. Locate the hose (4A)
and the two 125mm jubilee clips (16). Stretch the hose out to its full length. Slip the jubilee clips
over the ends of the hose, fit the hose to the outlet on the saw box and the dust extraction
moulding and tighten the clips to clamp them in place. (See figs 8-9 and 10)
Fit the hose over the dust extraction
moulding and clamp in place
Fit the hose over to the saw box outlet
and clamp in place
Fig 9 Fig 10
Fit the remaining panels to the legs, using the same securing sequence.Wriggle, push, pull, press,
lever etc., the legs and the panels into the best alignment with the upper chassis and tighten the
nuts and bolts using the spanners provided. (See figs 11-12)
16
4A

Initial Assembly
11
Fig 11 Fig 12
Fig 13 Fig 14
When everything is tightened up, the machine can now be tipped over, towards its blind face until
it is resting on the pallet with its legs on the floor. Lift the machine upright. (See figs 13-14)
Blind face
Locate the table and the other 4 No. M8 caphead bolts and washers (9A). Mount the table onto
the brackets, Note: that the securing bolts need to feed through the elongated holes in the
bracket (7). (the extension table is spaced off the main table to allow clearance for the rear
clamping rail and the rip fence). Leave all bolts finger tight at this time.
Fig 15 Fig 16
Elongated holes
7
Locate the two hand wheels (10). Fit the hand wheels onto the shafts for the tilt mechanism drive
and the rise and fall mechanism. (See figs 17-18-19-20)
Note: the square key slots on the shafts, align the holding grubscrews with these slots.
Tighten securely. Check their security by raising and lowering and tilting the saw blade.
NOTE. Please ensure that the rise and fall LOCK is loosened before operating the mechanism.
Fitting Hand Wheels
Continues Over....

Initial Assembly
12
Drive shaft for the tilt mechanism Hand wheel for the tilt mechanism
Fig 17 Fig 18
Square key Fitting hand wheel to the rise and full
mechanism
Fig 19 Fig 20
Key slot
Fig 21 Fig 22
Fitting Kickplate
Locate the kickplate (3A) and 4 No: M8 x 16mm bolts and washers (5C), line-up the
pre-drilled holes in the kickplate with the threaded holes in the lower leg columns (3) and secure
using the bolts and washers. (See fig 21)
10
5C
3A
Saw Guard Assembly
Locate the Riving Knife (14), remove the 5 screws that secure the saw gullet, place both carefully
aside. (See fig 22) Raise the saw blade up to its highest point.
NOTE: The mounting plate for the riving knife has been factory set to ensure that the riving
knife is aligned with the blade. DO NOT alter the setting bolts.

Initial Assembly
13
Introduce the slot in the riving knife (14) over the two centre line bolts, behind the washers and
nip the bolts to just hold the riving knife against the mounting plate. Set the riving knife so it is
close to the blade, (gap about 2-3mm if possible).Tighten the clamping bolts securely. (See figs 23-
24) Replace the saw gullet.
Fig 23 Fig 24
14
2.3mm gap
Mounting plate
Locate the saw hood guard (13), the 30mm extraction hose (17) and the 50mm jubilee clips (16).
There are two fastenings in the guard, a Phillips screw/nut at the rear and a coach bolt/knob just in
front of it. Introduce the phillips screw into the 'L' shaped slot in the riving knife and push it down
and back so the screw is locked into the slot. Lower the guard so the clamping bolt fits into the
curved slot in the riving knife. (See fig 25-26) Tighten the clamping knob to pinch the guard to the
riving knife and hold it in position. (See fig 27)
Fig 25 Fig 26
‘L’ shaped slot
Curved slot
Fig 27 Fig 28
Clamping knob
Push the jubilee clips (16) over the ends of the hose (17), push the hose onto the dust extraction
outlet on the guard and the main dust extraction moulding (4) and tighten the clips to hold it in
place. (See figs 28-29)
13
17
16

Initial Assembly
14
Fig 29 Fig 30
4
There is no requirement to remove the guard.The profile of the riving knife precludes the use of
the saw for slotting or grooving, and the maximum depth of cut can be achieved with the guard in
place.
NOTE: The positioning of the extraction hose could be a nuisance if you are cutting big boards, in
such a case it is better to remove the hosing from the guard, then there is less risk getting the
workpiece snagged and perhaps 'slewing' on the saw.
17
951537 10" and 951540 12" Saw Bench (Box 2 of 2)
Fig 31 Fig 32
Locate the M8 x 25mm SQUARE head bolts washers and nuts (24B). The best way to fit the rails is
to introduce the bolts through the holes in the front and rear edges of the tables, hold in position
by adding the washer and fitting the nut a couple of turns onto the bolt. (See figs 30-31)
Rip Fence Assembly
Fig 33 Fig 34
Select the front short rip fence guide rail (22), introduce the square head of the furthest right
hand bolt into the channel in the extrusion; slide the rail along the front of the machine picking
up all the bolt heads as you go along. (See fig 32) Reach under the table edge and lightly tighten
all the nuts. (See fig 33) Repeat the process for the back rail (23). (See fig 34)
23
22
24B

Initial Assembly
15
Locate the capping plates for the front rail (24D) and using the self tapping screws (24E), securein
place. (See fig 35) Set the front rail in position, remembering that it must be slightly inside the
front left hand edge of the main saw table, so that the sliding table does not collide with it.
Tighten ONLY the 3 bolts in the main saw table. Repeat the process for the back rail.
Fig 35 Fig 36
Locate the Rip Fence assembly (20), fit the rip fence assembly to the saw by ensuring the
clamping lug at the rear of the fence is hooked over the back rail (23), lower the fence and
manoeuvre the bracket over the front guide rail (22). (See fig 36)
Micro-Adjuster Assembly
Tighten the Phillips screws securely
Fig 37 Fig 38
Locate the Micro-Adjustor (25) there are two Phillips screws through the adjustor
mounting bracket with square nuts on them. Ensure the nuts are undone sufficiently to allow
them to slide into the channel in the Rip Fence mounting bracket, position as required, normally
slightly to the right of the rip fence, (See figs 37-38) and tighten the screws securely.
25
20
22
Capping plate
Fig 39 Fig 40
Locate the capping plates for the Rip Fence Mounting Bracket (24C) and fit carefully using the self
tapping screws. (See figs 39-40)
24C

Initial Assembly
16
Locate the Rip Fence Extension (21), the two M6 x 70mm ‘T’ bolts and M6 knobs (24A). Slot the
two ‘T’ bolts into the fence extension recess, see figs 41 and 42. Slot the bolts into the pre-drilled
holes in the fence extension and secure in place with the M6 knobs. (See figs 43-44)
Fig 41 Fig 42 Fig 43
Fig 44 Fig 45
NOTE: The rip fence extension (21) can be repositioned to the opposite direction for guiding thin
timber pieces through. (See fig 45)
21
24A
M6 Knob
951537 10" and 951540 12" Saw Bench (Box 1 of 2)
Mitre Fence Assembly
Rip Fence Extention Assembly
Fig 46 Fig 47
11
Locate the Mitre Fence and Extension (11), loosen the clamping screw knobs on the extension
and slot each into the slot recesses on the mitre fence, tighten to clamp the extension in place.
(See fig 46) Introduce the nose of the bar (12) into the required ‘T’ slot in the main table. (See fig
47)
Note: With the rear extension table fitted it is not possible to push the small mitre fence
completely through. However, the travel is such that the fence is able to travel well past the
cutting edge of the saw.
12

Initial Assembly
17
THE EXTENSION TABLES ARE VERY HEAVY YOU WILL
REQUIRE A SECOND PERSON TO HELP
951538 10" and 951541 12" Table Extension Kits (Box 1 of 2)
Select one of the extension tables (26), locate four M8 x 30mm hexhead bolts and washers (30).
Ensure the table is correctly orientated (the front edge of the table is bevelled). Stand the back
end of the table on the floor, close to the front and edge of the main saw table (1), with the
underside of the table facing the front of the saw. Lift the table up and introduce a washered bolt
through the first hole in the table and screw it into the first threaded hole along the main table
edge.
Fig 48 Fig 49
Fig 50 Fig 51
Screw the bolt in until it is almost home.You can now relax the lifting effort. The extension will
hang pivoted on the bolt. Carefully lift the bottom end of the extension up until the edges are
level and introduce a washered bolt through the rear hole and the last threaded hole in the table
edge, screw it almost home.The extension should be hanging approximately in its correct
position held by the two bolts. Introduce and almost screw home the other two washered bolts.
Using a level, align the top and front edges at the front of the saw, nip the front bolt to hold the
extension in place; carefully manoeuvre the rear of the extension to align the two top edges and
'nip' the rear bolt. Check this movement has not disturbed the alignment at the front of the table,
if it has, repeat the procedure until the front and top edges are aligned.Tightened all the bolts
securely. (See figs 48-49-50 and 51) Repeat using the other extension table (26) for the opposite
side of the saw bench (1).
Setup 1
30
26
Continues Over....

Initial Assembly
18
Locate the long Rip Fence (front rail) (33) and (back rail) (34), remove the short rip fence front and
back rails (22-23) from the saw bench (1), (follow the instruction on pages 14 and 15,“Rip Fence
Assembly”to assemble the long rip fence rails.
NOTE: Make sure the both rip fence rails are parallel to the fair left of the left extension table (26),
(See fig 52)
Replace the rip fence assembly (20) on the saw bench (1), as described on page 15.
951537 10" and 191541 12" Table Extension Kits (Box 2 of 2)
The left extension table, with both fence
rails parallel to the edge.
Table Extension Kit, (Setup 1) assembled
Fig 52 Fig 53
Setup 2
Fig 54 Fig 55
26
The Left extension table (26) can be repositioned to the end of the right extension
table to create a large surface area, in doing so it also freeʼs up the space to
attach the sliding table assembly (order no: 951539).
First remove the rip fence assembly (20) and place safely aside, loosen both rip fence rails
(33-34) and slide them to the right. Undo the four M8 x 30mm hex bolts and remove the left
table. Attach the left table to the right table using the four M8 x 30mm bolts,washers and
nuts as before, (WARNING: YOU MUST ENSURE THAT THE NUTS IS FULLY ENGAGED ON THE
BOLTS BY SERVERAL TURNS, BEFORE RELAXING THE LIFTING EFFORT). Tighten all the bolts
securely. (See fig 54)
Locate the table support leg (27), the threaded rubber foot (28) and two M8 x 20mm hex bolts,
washers and nuts (31). Line up the two middle holes to outside edge of the table with the
pre-drilled holes in the support leg bracket (27) and fasten securely using the M8 bolts, washers
and nuts. (See figs 55-56)
26
27

Initial Assembly
19
Fig 56 Fig 57
27
Screw the threaded rubber foot (28) on to the end of the support leg (27), until it’s tight. (See fig
57) Unlock the caphead clamping bolt of the support leg and allow the inner section to slide
through until the foot is resting on the floor. DO NOT put the leg under tension at this time.
'Nip' up the clamp bolt (See fig 58)
28
Support leg caphead clamping bolt Replacing both rip fence rails (33-34)
Fig 58 Fig 59
27
Replace both long rip fence rails (33-34) as described on the previous page and replace the rip
fence assembly (20) on the saw bench (1), as described on pages 15 and 18.
The Measuring Scale extension label (35) can be used for the different setup configurations. (See
fig 60)
Measuring Scale Extension label Table Extension Kit, (Setup 2) assembled
Fig 60 Fig 61
34 33
35

Initial Assembly
20
951539 10" and 12" Sliding Table Kits (Box 1 of 2) and (Box 2 of 2)
Locate and identify the mounting brackets (36) and the height adjustor blocks (52) (in Box 2 of2).
These are mounted on the outside faces of the upper chassis legs.They are anchored against
clamping plates (37) that are behind the face of the legs.
NOTE: These clamping plates are 'loose items', each is initially held in place by three M10 x 19mm
hex bolts (40A). Unscrew the caphead bolt in the height adjustor block (52), see fig 64, until the
recessed hole for the caphead bolt (40A) is clear, fit it through the height adjustor block and screw
it back into its position. Screw it almost home. Next fit a caphead bolt through the top hole of the
bracket (36), and with the bracket tilted to one side, screw it back into its position. (See figs 62-63
and 65)
Line up the holes in the clamping plate in
ready ness for fitting mounting bracket
Mounting plate in position
Fig 62 Fig 63
Unscrew the caphead bolt until the
recessed hole is clear
Attaching the mounting bracket (36) to the
side of the saw bench (1)
Fig 64 Fig 65
37
52 36
Caphead bolt
Fit a bolt (40A) through the bottom hole of the bracket, screw it back into its position. Align the
adjustor block (52) as near vertical as you can judge and fasten the caphead bolt. Screw the
adjusting caphead bolt back through the block until it touches the lower face of the mounting
bracket (36). (See fig 66) Nip the securing bolts for the mounting bracket. Fit the other bracket in
the same way. NOTE: When screwing the adjusting bolt back through the block, set it to leave the
brackets at approximately the same height. (See fig 67)
Unscrew the slide rail assembly lift and shift handles (A) so that the square clamps have plenty of
movement.
Mounting Bracket/Adjuster Block Assembly