AyrKing BBSUL7335 Installation guide

Thank you for your business!
We trust you will find this new
Breader/Blender/Sifter
to be quiet, efficient, and durable.
Please return this completed page.
The owner is required to return this product
registration information immediately.
The model and serial numbers are stamped on the nameplate
located next to the machine’s controls.
Double sifter tables have two different serial
numbers - please list both. Please print clearly.
-------------------------------------------------------------------------------Second Fold Line---------------------------------------------------------------------------
Place
stamp
here
AyrKing Corporation
2013 Cobalt Drive
Louisville, KY 40299-2417
USA
--------------------------------------------------------------First Fold Line------Seal with tape------Do not staple--------------------------------------------------------------
Store Name: Store I.D.#:
Address:
City: State/Province/Region:
Country: Postal Code:
Telephone: Fax:
Store Owner:
Model: Serial Number(s):

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AyrKing, LLC
2013 COBALT DRIVE
LOUISVILLE, KY 40299 USA
TELEPHONE: [phone] | USA Toll free: 1-866-266-6290 | www.ayrking.com
BREADER/BLENDER/SIFTER
Operation, Maintenance, and Warranty
For Model Numbers with Ice Baths
(For example BBSUL7335 and
BBSUL8635)
Read this manual thoroughly before operating machine.
The model and serial numbers are on the data plate mounted on the machine.
Record the model and serial numbers below.
Breading tables with two machines will have two serial numbers.
Refer to these numbers in any correspondence with AyrKing Corporation.
Model _______________________________________________________________
Serial Number(s) ______________________________________________________
Note: All procedures listed on these pages are general use guidelines.
Please refer to your company procedures for exact instructions.
IMPORTANT SAFETY INSTRUCTIONS
Read all instructions before operating. When using electrical appliances, basic safety
precautions must be followed. Use this appliance only for its intended use as described in this
manual. Verify that appliance is properly installed and electrically grounded by a qualified
technician in accordance with local electrical codes. Do not attempt to repair or replace
electrical components. A qualified technician should complete all servicing to these
components. Before performing any service, disconnect the machine’s power supply. Never
wear loose-fitting or hanging garments while using any appliance. Ties, necklaces, etc. may
catch on moving parts…possibly causing injury.
CAUTION - Risk of fire and/or electrical shock. Replace only with manufacturer's cord set:
120 volt unit uses part number B319
240 volt unit uses part number B419
DO NOT SPRAY MACHINE WITH WATER
Machine is designed to shed water & dust; however, IT IS NOT WATER PROOF.
Updated: 02/2024

OPERATION
(Numbers in parenthesis refer to parts view drawings)
ASSEMBLY:
•Begin each day with all components clean and thoroughly dry.
•Place lug (8 or 2) in bottom rails, tight against backstop.
•Place dough ball pan (9) in rails underneath motor compartment.
•Position sifter screen (5) so that the end with pivot pin is located away from the motor compartment.
•Install brush (6), mating end with square hole onto square drive coupling (12) and press brush towards
motor until opposite end of brush shaft clears pivot pin located on sifter screen (5). Center brush shaft
hole on pivot pin then release brush. Rotate brush by hand to assure proper installation.
•Place brush cover/lug support (4), flat side up, over brush (6) so that brush cover hole is away from
motor compartment.
•Place lug with hole (2) into sifter enclosure, aligning lug hole with brush cover (4) hole. Install lug plug
(1) over hole in lug.
BLENDING:
•Place flour and spices in top lug (2). Press start button (18). While brush (6) is in motion, remove lug
plug (1) and push breading slowly through lug hole.
•Replace lug plug (1) over hole in top lug (2). After breading has passed through sifter screen (5) and
brush (6) has stopped rotating, remove bottom lug (8) and pour breading into top lug (2). On models
that have a bottom lug with hole (2) and lug plug (1), simply interchange the top and bottom lugs.
•Replace proper lug (8 or 2) tightly against backstop. Repeat steps for second blending of breading.
SIFTING:
•Sifting is required after dough balls form during hand breading of product. Press start button (18).
While brush (6) is in motion, remove lug plug (1) and push breading slowly through lug hole.
•Replace lug plug (1) over hole in top lug (2). After breading has passed through sifter screen (5) and
brush (6) has stopped rotating, remove bottom lug (8) and pour breading into top lug (2). On models
that have a bottom lug with hole (2) and lug plug (1), simply interchange the top and bottom lugs.
•Replace proper lug (8 or 2) tightly against backstop. Occasionally empty dough ball pan (9) into trash.
Repeat above steps as often as needed.

DAILY CLEANING
(Numbers in parenthesis refer to parts view drawings)
•Always disconnect power supply when servicing or cleaning machine.NEVER SPRAY
MOTOR COMPARTMENT WITH WATER.
•Remove top & bottom lugs (2 & 8), lug plug (1), brush cover (4), brush (6), sifter screen (5), and dough
ball pan (9). Take all items to wash sink.
•Clean table and sifter enclosure with a towel soaked in detergent/water solution. Be sure to clean all
crevices. Wipe off soapy solution using water rinsed towel until all surfaces are clean. Soak towel in
sanitizing solution (or bleach/water solution) and wipe all surfaces thoroughly.
•In wash sink, spray all removed items with hose to dislodge any breading. Soak all components in
dish washing detergent and water solution.
•Brush can be cleaned by using a round brush to remove soil.
•After cleaning brush (6), rinse in detergent solution and soak in sanitizing solution for five minutes.
•After soaking, remove the brush (6) and shake away excess moisture. Place brush on square post
(B219 or B219H) located on top of table, by standing on end. Allow to fully air-dry before reinstalling
brush (6).
•Clean the sifter screen (5) and brush cover (4) in the detergent/water solution with a towel or scrub
pad if required. Rinse off detergent solution. Soak items in sanitizing solution for one minute.
•Rinse dough ball pan (9) and replace in sifter. Reinstall sifter screen (5). Place brush cover (4) on
tabletop. Allow all components to thoroughly dry before re-using.
•Clean the lugs (2 & 8) and lug plug (1) in sink with towel or scrub pad if required. Rinse off detergent
solution. Place items in sanitizing solution and soak for one minute. Place items upside down on
tabletop to air-dry. Allow all components to thoroughly dry before re-using.

BBS ICE PARTS VIEW

BBS ICE PARTS LIST
EACH ITEM HAS DIFFERENT PART NUMBERS DEPENDING ON THE SIFTER MODEL
ITEM
PART #
DESCRIPTION [NOMINAL SIZE]
1
B101
B101S
LUG PLUG, PLASTIC
SILICONE LUG PLUG
2
B302
B302G
B302R
LUG WITH HOLE, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]
LUG WITH HOLE, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]
LUG WITH HOLE, RED PLASTIC – [26”(660mm) X 16”(406mm)]
3
B325
B325G
B325R
LUG COVER, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]
LUG COVER, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]
LUG COVER, RED PLASTIC – [26”(660mm) X 16”(406mm)]
4
B201S
BRUSH COVER, 20”
5
B202S
SIFTER SCREEN, 20”
6
B150S
B160S
SIFTER BRUSH ASSEMBLY, BLACK BRISTLES, 20” (508mm) LONG
SIFTER BRUSH ASSEMBLY, WHITE BRISTLES, 20” (508mm) LONG
7
B203UL
DOUGH BALL CHUTE
8
B303
B303G
B303R
LUG WITHOUT HOLE, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]
LUG WITHOUT HOLE, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]
LUG WITHOUT HOLE, RED PLASTIC – [26”(660mm) X 16”(406mm)]
9
B304
B611
DOUGH BALL PAN, PLASTIC – [9”(229mm) X 13”(330mm)]
DOUGH BALL PAN, STAINLESS STEEL – [9”(229mm) X 13”(330mm)]
10
B319
B419
B419E
COILED POWER CORD,NEMA 5-15 PLUG 120V USA & CANADA [24” 610mm)]
POWER CORD, NEMA 6-15 PLUG - 240V [96” (2438mm)]
POWER CORD, BRITISH 10A/250V PLUG WITH 10A FUSE [96” (2438mm)]
11
B117
PARALLEL SHAFT GEAR MOTOR - 115/230 VOLT, 50/60 Hz
12
B206
DRIVE COUPLING ASSEMBLY FOR BBS-U
13
B207
MOTOR COMPARTMENT SEAL
14
B403
BOLT - MOTOR ASSEMBLY
15
B404
LOCK WASHER – MOTOR ASSEMBLY
16
B145
RECEPTACLE–UNIVERSAL 120/240V THREE-PRONG MALE WITH NOISE
FILTER
17
B530
CIRCUIT BOARD TIMER RELAY - 120/240 VOLT, 50/60 Hz
18
B531
CONTROL PANEL OVERLAY
19
B532
NYLON WASHER/SPACER SET FOR B530
20
B405
SCREW - MOTOR COVER
21
B121
INSTRUCTION LABEL (B120 FOR BBS-M-3314, MANUAL SIFTER)
22
B400
FLAT WASHER - MOTOR COVER
23
B401
LOCK WASHER - MOTOR COVER
24
B402
ACORN NUT - MOTOR COVER
25
B241
SET OF 4 CASTERS, 5” (127mm) CASTER, LOCKING
26
B326
DIVIDER BAR FOR BBS ICE
27
B219
BRUSH POST (LOCATED ON TOP OF TABLE)

BBS GENERAL PARTS & ACCESSORIES
EACH ITEM HAS DIFFERENT PART NUMBERS DEPENDING ON THE SIFTER MODEL
B116
S/S FULL SIZE PAN W/O HOLE, 6” DEEP
B219H
WIRE SHELF BRUSH POST HANGER
B126
RECTANGULAR, STAINESS STEEL WIRE FEATHERING BASKET
B127
1/2 PAN, STAINLESS - [10”(254mm) X 12”(305mm)]
B146
P-SHAPED PLASTIC CLIP TO AFFIX POWER CORD TO SIFTER
B171
USER’S MANUAL
B235RH
BATTER DRIP GUARD, RIGHT HAND
B235LH
BATTER DRIP GUARD, LEFT HAND
B240
5” (127mm) CASTER, LOCKING
B313
RECTANGULAR WIRE BASKET WITH HANDLE & FRONT HOOK FOR ½ SIZE
B313NH
RECTANGULAR WIRE BASKET W/ HANDLE & NO FRONT HOOK FOR ½ SIZE
PAN
B603
5”(127mm) LOCKING CASTER FOR SQUARE LEG
B619
STAINLESS STEEL WIRE BATTER BASKET
(11 4”(289 56 )X10 4”(264 16 )X3 95”(100 33 )H) 12”(304 8 ) HANDLE

PROBLEM SOLVING GUIDE
Many problems have a simple solution. Please use this guide to help resolve operational difficulties. Visit
www.ayrking.com/maintenance/ for DIY Guides.
Contact AyrKing Corporation if unable to correct any problem.
PROBLEM POSSIBLE SOLUTIONS
Flour on floor.
Push bottom lug tight against backstop. Check dough ball pan level, empty if full.
Dough balls
in sifted
breading.
Check installation of dough ball chute (if equipped). Check proper position of brush
cover. Check dough ball pan level, empty if full. Check that pivot pin end of screen is
positioned tight against sifter enclosure. Inspect screen for damage, replace if
necessary.
Excessive flour
in dough ball
pan.
When brush is new (first few days of operation) this is normal until brush develops a set.
For first few days push flour into brush area slower. Verify that holes in brush cover and
in top lug are at opposite end of screen from motor compartment. Brush may be worn
out, replace with new brush.
Brush and/or
screen clogged
with flour. Brush
not in proper
contact with
screen.
Make certain that the brush and sifter screen are thoroughly dry before use.
Check brush for flattened bristles. If evident, wash brush in hot water and
air-dry on brush post in vertical position. (Never lay brush in flat position to dry). This is
recommended only as a procedure to straighten flattened bristles. Usually bristles
should not be subjected to hot water. If this fails to cure the problem, replace brush.
(Note: daily cleaning and thorough, proper drying extend brush life). Brush may be worn
out, replace with new brush.
Dough balls in
sifter screen.
Motor will not
operate.
Check dough ball pan, empty if full. Check dough ball chute for obstructions.
Check power source (plug, circuit breaker, frayed wires, etc.). Verify proper mechanical
motion of start push button. Have qualified technician check operation of components.

ELECTRICAL SCHEMATICS

TERMS AND CONDITIONS
Description
This warranty is in effect for AyrKing equipment used within North America. See the International Claims
section for warranty claims outside of North America. AyrKing warrants that the AyrKing equipment shall
be free from original defects in workmanship and material, provided the equipment has been properly
stored, installed, serviced, maintained, and operated. AyrKing extends this warranty to the original
purchaser only. This warranty specifically covers the mechanical and electrical components for our
equipment.
Registration
The end user must register ownership of their equipment with AyrKing Corporation by returning the
warranty card supplied with the machine or registering their equipment on the AyrKing website at
https://parts.ayrking.com/register.
Coverage
This warranty provides non-prorated replacement of defective components and labor coverage. This
warranty begins on the date of first use or 60 days (about 2 months) from the date of shipment from
AyrKing’s warehouses, whichever occurs first unless proof of installation can be provided. The parts
warranty is in effect for 12 months. The labor warranty is in effect for 90 days (about 3 months).
The manufacturer’s obligation under this warranty shall be the replacement or repair of defective
parts within the warranty period. Excessive labor (more than 1/2 hour) required to access
AyrKing equipment built into cabinets, tables, or structures by others, is NOT covered under this
labor warranty. All labor shall be performed during regular working hours. AyrKing will not
reimburse overtime premiums.
If, upon inspection, it is determined that this AyrKing equipment has not been properly installed,
used appropriately, modified or maintained, the warranty will be void. If the equipment has been
subjected to misuse or misapplication, neglect, abuse, accident, damage during transit or
delivery, fire, flood, riot or acts of God, then this warranty shall also be void. When any situation
occurs which voids the warranty then AyrKing shall not be liable for any damage to any person
or any property which may result from the use of the equipment thereafter. The warranty is
limited to AyrKing manufactured equipment only and does not apply to other equipment which
may be connected to or installed within.
Claims
Notify AyrKing of any performance failure (1-502-266-6270). Specify model and serial number of the
equipment when contacting AyrKing. AyrKing personnel will help in evaluating the cause of failure, ship
any necessary replacement components, and authorize a service agency call if applicable. Replacement
components will be supplied and shipped at no cost (via least expensive route) to the end user if they
return the defective part within two weeks (if required by AyrKing). AyrKing reserves the right to test and
evaluate the failed part to determine whether the failure is covered by this warranty. If AyrKing does not
receive defective components within two weeks of replacement part shipment (if required by AyrKing) or
if the failure is determined not to be covered under this warranty, AyrKing will invoice the end user for the
replacement part, shipping costs, and labor charges if applicable.
**AyrKing will reimburse up to 1 Hour of labor charges. Contact AyrKing tech support for
approval if any repair will take over 1 hour to complete. 502-266-6270 Tech Support
**AyrKing reserves the right to deny all labor (time) charges considered excessive for any repair.
**AyrKing will not reimburse the cost of warranty parts bought from other vendors or parts
suppliers.
International Claims
Please contact your kitchen equipment supplier to process warranty claims. AyrKing will reimburse the
supplier for warranty repairs. The parts warranty is in effect for 12 months. The labor warranty is in effect
for 90 days.

TERMS AND CONDITIONS (CONTINUED)
Missing or damaged Items
Claims of items missing from a shipment or damaged in transit must be reported within five (5) business
days of receipt of the merchandise. Anytime you receive items, please take some time to carefully
inspect the equipment. Each shipment will include a packing label on the box. Please verify the receipt of
all items listed on the packing label.
Order Cancellation
•Unshipped Order: If the order is still open in AyrKing’s system, please contact AyrKing’s
customer care team to cancel the order. The customer may not be charged any shipping or
restocking fees if the order has not been prepared or shipped.
•Shipped Order: If the customer order has already shipped, the customer may refuse the
shipment when it arrives, or the customer can accept the order and start a return authorization
through AyrKing’s returns process. When a shipment is refused, it will come back to AyrKing’s
warehouse, and the customer will be charged a restocking fee and any shipping fees associated
with the return.
•Received Order: If the customer already received their purchased item(s), the customer must
contact AyrKing’s customer appreciation team to start a return. The customer will be provided
with a return authorization number and instructions on how to ship their items back.
Standard Returns
Unused, regularly stocked items may be returned by contacting AyrKing’s customer relations team within
90 days (about 3 months) of the invoice date. A representative will create a return authorization and
provide further instructions for completing the return process. Each return is subject to a 20 percent
restocking fee which will be deducted from the refund amount. The customer will also be responsible for
securing a shipping agent to return the merchandise, plus all shipping fees incurred.
Restocking Fees
There are many costs involved in processing a return. AyrKing charges a 20 percent restocking fee for all
items returned.