Azbil QY5010S1000 User manual

AB-7358-U
© 2015–2016 Azbil Corporation All Rights Reserved.
1
Specifications/Instructions
Display Panel
for ACTIVALFlow Measurement and Control Valve
Standalone Model
General
Display Panel Model QY5010S1000 is the data indicator for
ACTIVAL Flow Measurement and Control Valve Model
FVY513X. Display Panel displays data measured by Model
FVY513X (flow pressure, flow temperature, flow) and valve
position.
Besides, the setting buttons on the Display Panel allow you
to set and change various data.
Features
Multiple data in a single display
You can check flow temperature of AHU inlet/outlet, flow
pressure of valve inlet/outlet, and flow measured by
Model FVY513X and the valve position at one time.
Installable 164 ft (50 m) away from Model FVY513X
Display panel is connected to Model FVY513X with
AWG 22 (0.3 mm²), 4-core cable, and max. cable length
is 164 ft (50 m).
Continuous display
Display Panel displays data all the time. You can thus
check flow conditions and valve position at any time.
Compact and lightweight
Small and light body facilitates installation on an AHU
panel or inside a control panel cabinet.
Easy wiring
Since Display Panel main unit is connected to the base
plate with the connector inside, wiring to Display Panel is
complete only by connecting the wires to the base plate.
Parameter setting and error code check available
Display Panel allows you to set parameters and check
error codes of Model FVY513X.
CE Marking certified
This product conforms to all the applicable standards of
CE Marking.

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Safety Instructions
Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual nearby for quick
reference.
Usage Restrictions
This product is targeted for general air conditioning. Do not use this product in a situation where human life might be affected.
Also, do not install this product in an atmosphere containing explosive gas or flammable gas.
If this product is used in a clean room or a place where particularly high reliability or control accuracy is required, please contact
our sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators.
Warnings and Cautions
WARNING Alerts users that improper handling may cause death or serious injury.
CAUTION Alerts users that improper handling may cause minor injury or material loss.
Signs
Alerts users possible hazardous conditions caused by erroneous operation or erroneous use. The symbol inside I
indicates the specific type of danger.
(For example, the sign on the left warns of the risk of electric shock.)
Notifies users that specific actions are prohibited to prevent possible danger. The symbol inside Q graphically
indicates the prohibited action.
(For example, the sign on the left notifies that disassembly is prohibited.)
Instructs users to carry out a specific obligatory action to prevent possible danger. The symbol inside d graphically
indicates the actual action to be carried out.
(For example, the sign on the left indicates general instructions.)
WARNING
Before wiring or maintenance, be sure to turn off the power to the product.
Failure to do so might cause electric shock or device failure.
CAUTION
Install and use the product under the operating conditions (for temperature, humidity, power, vibration, shock,
mounting direction, atmospheric condition, etc.) as listed in the specifications.
Failure to do so might cause fire or device failure.
Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards.
All wiring must comply with applicable codes and ordinances.
Take anti-lightening measures based on regional and building characteristics.
Lightening might cause fire or critical damage to the products without the anti-lightening measures.
If more than the rated power voltage is applied to the product, replace the product with new one for your safety.
Failure to do so might cause device failure or overheating.
Do not disassemble the product.
Doing so might cause device failure.
Dispose of the product as industrial waste in accordance with your local regulations.
Do not reuse all or part of this product.

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IMPORTANT:
In case an Azbil Corporation product fails, you are required to provide your Equipment with safety design such
as fool-proof design*1, and fail-safe design*2(anti-flame propagation design, etc.), whereby preventing any
occurrence of physical injuries, fires, significant damage, and so forth. Furthermore, fault avoidance*3, fault
tolerance*4, or the like should be incorporated so that the said Equipment can satisfy the level of reliability and
safety required for your use.
*1. A design that is safe even if the user makes an error.
*2. A design that is safe even if the device fails.
*3. Avoidance of device failure by using highly reliable components, etc.
*4. The use of redundancy.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Model Number
Model number Description
QY5010 Base model number of Display Panel for Model FVY513X
S1000S-001 Power supplied from ACTIVAL Flow Measurement and Control Valve standalone model (Model FVY513X)
Specifications
Item Specification
Power supply 12 V DC

1 V (supplied from Model FVY513X)
Power consumption Max. 0.1 VA
Cable AWG 22 (0.3 mm2) , 4-core cable
Environmental
conditions
Rated operating
condition*1
Ambient temperature 32 F to 122 F (0 C to 50 C)
Ambient humidity 10 % RH to 85 % RH (non-condensing)
Vibration 19.4 fps2(5.9 m/s2), 10 Hz to 150 Hz
Transport/storage
conditions
Ambient temperature -4 F to 158 F (-20 C to 70 C)
Ambient humidity 10 % RH to 85 % RH (non-condensing)
Vibration 32.2 fps2(9.8 m/s2), 10 Hz to 150 Hz
Enclosure rating IEC IP40 (dustproof)
Display*2Device Liquid Crystal Display (LCD)
Items to display Pvin Valve inlet pressure (psig)
Pvout Valve outlet pressure (psig)
Q Actual flow (GPM)
T1 Coil inlet temperature (F)
T2 Coil outlet temperature (F)
HC Heat/Cool
E Error
Opening Actual valve position (% in bar graph)
Flowrate Actual flow rate (% in bar graph)
Communication Transmission system AP-bus (RS-485 communication)
Transmission speed 4800 bps
Transmission distance Max. 164 ft (50 m)
Number of Display Panel
connectable One per single Model FVY513X
Materials Case Modified polyphenylene ether (PPE)
Base plate Modified polyphenylene ether (PPE)
Face plate Polyester (PET)
Accessory - Two tapping screws (M4) for mounting
- Two 'kPa' unit stickers
Weight 0.33 lb (150 g)
Notes:
*1 LCD service life may shorten if Display Panel is used in an environment with high temperature and humidity.
*2 For display accuracy, refer to specification data of Model FVY513X.

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Recommended Wire Specifications
Cable type Wiring length
AWG 22 (0.3 mm2), 4-core
(Cable is not supplied with Display Panel.)
164 ft (50 m)
Option
Item Note
Waterproof box Part No. 83170324-001 Required when Display Panel is installed outdoors.
CE Marking Conformity
This product complies with the following Electromagnetic Compatibility (EMC).
EMC : EN61326-1 Class A Table 2 (For use in an industrial electromagnetic environment)
Dimensions
Outside dimensions
Figure 1. Outside dimensions
Mounting dimensions of the base plate
Figure 2. Mounting dimensions of the base plate
1.89" (48 mm) 1.89" (48 mm)
1.30" (33 mm)
0.59" (15 mm) 2.60" (66 mm)
Mounting holes
Cable conduit
Hook to remove the case
from the base plate
0.59" (15 mm)
2.03" (51.5 mm)
3.78" (96 mm)
3.78" (96 mm)
Base plate
Case
0.96" (24.5 mm)

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Parts Identification
Figure 3. Parts identification
Hook to remove the case
from the base plate
Base plate
Case
Face plate
Insertion guide (female)
LCD
Insertion guide (male)

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Items to be displayed on LCD
Analog values such as pressure, flow, and temperature are displayed on the LCD. Setting buttons set/change various
parameters and display error description (when an error occurs). Be sure to enable the parameter setting (Parameter 60) before
changing any parameters. For details, see AB-7363-U Instruction Manual of ACTIVAL Flow Measurement and Control
Valve Standalone Model.
Analog values display screen
Analog values display screen appears on the LCD when you turn on the Display Panel.
Figure 4. Analog values display screen
Display area Description Display range Unit
Item Display Panel connected to: Range
1 Pvin Valve inlet pressure Model FVY5137 0 to 160 psig
Model FVY513E 0 to 320 psig
2 Pvout Valve outlet pressure Model FVY5137 0 to 160 psig
Model FVY513E 0 to 320 psig
3 Q Actual flow 0.000 to 999.9 GPM
4 T1
Coil inlet temperature 14 to 212 °F
5 T2
Coil outlet temperature 14 to 212 °F
Opening Valve position indicated in a bar graph 0 to 100 (with every 10 % increment) %
Flowrate Flow indicated in a bar graph 0 to 100 (with every 10 % increment) %
E Error occurred ([E] flashes.)


H C AHU operation mode ([H]: Heat / [C]: Cool)


Setting buttons Function
[] Cursor button Not used in the analog values display screen.
[] Down button Press this button to switch to the error display screen when the error indicator [E] flashes.
[] Up button Press this button to switch to the error display screen when the error indicator [E] flashes.
[ENT] Enter button Press and hold this button to switch to the parameter setting screen.
Heat/Cool operation mode
indicato
r
Display area 1
Enter button
Error indicato
r
Display area 2
Display area 3
Display area 4
Display area 5
Up button
Down button
Cursor button
Valve position in bar graph
Flow rate in bar graph

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Parameter setting screen
Press and hold the [ENT] button to switch to the parameter setting screen from the analog values display screen.
Figure 5. Parameter setting screen
Display area Display item
1
indicating the parameter setting screen
2 Parameter number
3 Current setpoint set for the parameter shown in the
display area 2.
4 No item displayed
5 No item displayed
Setting buttons Function
[] Cursor button Press this button to select the digit of the
parameter number and of the setpoint. The
selected digit flashes.
[] Down button Press this button to change the selected digit.
[

] Up button Press this button to change the selected digit.
[ENT] Enter button Press this button to finally set the changed
parameter.
Press and hold this button to go back to the
analog values display screen.
Note:
No button operation for continuous 10 minutes on the parameter
setting screen will automatically switch from the parameter setting
screen to the analog values display screen.
Error display screen
Figure 6. Error display screen
Display area Display item
[E] Error occurred
1
indicating the error display screen
2 Error code
3 No item displayed
4 No item displayed
5 No item displayed
Setting buttons Function
[] Cursor button Not used in the error display screen.
[] Down button Press this button to go back to the analog
values display screen.
[

] Up button Press this button to go back to the analog
values display screen.
[ENT] Enter button Not used in the error display screen.
Note:
For details of the error codes, refer to AB-7363-U Instruction
Manual of ACTIVAL Flow Measurement and Control Valve
Standalone Model.
Display area 1
Display area 2
Error indicator
Display area 1
Display area 2
Display area 3

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Wiring and Installation
WARNING
Before wiring or maintenance, be sure to turn off the power to the product.
Failure to do so might cause electric shock or device failure.
Wiring
1) Press the hook on the bottom of the base plate and detach the case.
2) Use 0.22" Dia. to 0.24" Dia. (5.5 mm Dia. to 6.0 mm Dia) cable (AWG 22 (0.3 mm2) , 4-core cable recommended) for
connection. Strip 0.20" to 0.24"(5 mm to 6 mm) sheath of each lead wire. (See Fig. 7.)
3) Refer to the wiring label (attached to the base plate) and insert stripped lead wires to each terminal.
Terminals arrangement
Figure 7. Sheath strip length
Terminal number Type Lead wire color*
1 12 V DC (+) Red (RED)
2 0 V Black (BLK)
3 AP-bus (+) White (WHT)
4 AP-bus (-) Green (GRN)

Note: Lead wire color shown in the above table is the wire
colors of the recommended cable.
4) Lock each lead wire with lever lock provided on each terminal. Use a tool such as slotted screwdriver to slide the lever lock.
Figure 8. Lead wire connection
5) Insert the cable into the slit and fix the cable on the base plate with a cable tie.
Figure 9. Cable fixed on the base plate
0.20" to 0.24"
(5 mm to 6 mm)
1
2
3
4
1
2
3
4
Insert.
Lead wire
Lever lock Lock.
Cable
Slit
Cable tie
Fix.
Insert.

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9
Installation
IMPORTANT:
Do not install this product in an atmosphere containing corrosive gas or explosive gas.
Do not install this product in a location exposed to direct sunlight. Direct sunlight accelerates LCD degradation.
Waterproof box (optional) is required for the product to be installed outdoors. Ask our sales personnel for the
waterproof box.
Procedure
1) Make two holes for two M4 tapping screws (one for upper and the other for lower sides) on a mounting location, such as an
AHU side plate or a panel cabinet. Distance between the centers of upper and lower M4 screws is 2.6" ± 0.08" (66 ± 2 mm).
2) Lead the cable (connected to the base plate terminals) out of the base plate through the base plate conduit (on the bottom
right), and mount the base plate on the mounting location with the two M4 tapping screws (accessory of Display Panel).
Figure 10. Mounting of the base plate with two M4 tapping screws
3) Assemble the case with the base plate by inserting the male insertion guide of the case into the female insertion guide of the
base plate. Four insertion guides are provided on the right and left sides (Two on each side). Press the case well so that the
case is completely assembled with the base plate. The case is connected to the base plate with the internal connector.
Figure 11. Case assembly with the base plate
Base plate
Two M4 tapping screws
Cable conduit
Hook to detach the case from the base plate
Wiring label
Cable
Insertion guides
(female)
Insertion guides
(male)
Case

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4) Arrange the cable connected to Display Panel.
Cautions for arranging the cable:
Do not pull the cable.
To prevent water from flowing down to Display Panel through the cable, let the cable sag, as Fig. 12 shows.
When installing Display Panel on an AHU side plate, seal the wiring hole on the AHU side plate, as Fig. 12 shows.
Damp or dew condensation may damage the Display Panel, otherwise.
Figure 12. Cable arrangement
5) Film is attached to the front surface (face plate) of Display Panel for protection before shipment. Remove the film before
activating Display Panel.
6) Display Panel is generally installed on a visible position such as on a wall in a machine room or on a control panel cabinet.
However, it may possibly be installed outdoors or in a ceiling. In such a case, install the Display Panel as shown in Figs. 13
and 14. Consider the conditions and requirements of your Display Panel installation and decide the location.
Figure 13. Display Panel installed outdoors (in a rainproof box)
Display Panel Display Panel
Sealing material
Sealing material
Cable
Let the cable sag.
Cable
Let the cable sag.
Cable led out of the rear side of Display Panel Cable led through the conduit of Display Panel
2" (50 mm) stanchion
Display Panel
in a protection box
Display Panel
in a protection box
directly on a wall
2" (50 mm) stanchion
Display Panel
in a plastic box
(commercially available)