Bühler technologies AGF-PV-30 User manual

AnalysentechnikInstallation and Operation InstructionsOriginal instructionsSample gas filter AGF-PV-30, AGF-PV-S2,AGF-T-30, K-AGF-PV-30, RAF-PV-30, ADF-PV-30BE41001107/2017Bühler Technologies GmbH, Harkortstr. 29, D-40880 RatingenTel. +49 (0) 21 02 / 49 89-0, Fax: [phone] / 49 89-20E-Mail: [email protected]Internet: www.buehler-technologies.com

Bühler Technologies GmbH, Harkortstr. 29, D-40880 RatingenTel. +49 (0) 21 02 / 49 89-0, Fax: [phone] / 49 89-20Internet: www.buehler-technologies.comE-Mail: [email protected]Read this instruction carefully prior to installation and/or use. Pay at-tention particularly to all advises and safety instructions to prevent in-juries. Bühler Technologies can not be held responsible for misusingthe product or unreliable function due to unauthorised modifications.All rights reserved. Bühler Technologies GmbH 2018Document informationDocument No........................................................... BE410011Version..........................................................................07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30Contents1Introduction.....................................................................................................................................................................................................................21.1Intended Use.........................................................................................................................................................................................................21.2Design types..........................................................................................................................................................................................................21.3Scope of delivery..................................................................................................................................................................................................22Safety instructions......................................................................................................................................................................................................... 32.1Important notices................................................................................................................................................................................................32.2General hazard warnings .................................................................................................................................................................................42.3Use in explosive atmosphere areas................................................................................................................................................................43Transport and storage ..................................................................................................................................................................................................74Installation and connection........................................................................................................................................................................................84.1Installation site requirements.........................................................................................................................................................................84.2Connecting the gas lines and the condensate drain ................................................................................................................................84.3Connecting a bypass or moisture detector..................................................................................................................................................85Operation and control..................................................................................................................................................................................................96Maintenance..................................................................................................................................................................................................................106.1Replacing the filter element...........................................................................................................................................................................107Service and repair..........................................................................................................................................................................................................117.1Spare parts and accessories ............................................................................................................................................................................117.1.1K-AGF-PV-30-A......................................................................................................................................................................................117.1.2AGF-PV-30.............................................................................................................................................................................................127.1.3AGF-T-30................................................................................................................................................................................................127.1.4RAF-PV-30..............................................................................................................................................................................................137.1.5ADF-PV-30-L..........................................................................................................................................................................................138Disposal...........................................................................................................................................................................................................................149Appendices......................................................................................................................................................................................................................159.1Technical Data.....................................................................................................................................................................................................159.2Dimensions.........................................................................................................................................................................................................1610Attached documents...................................................................................................................................................................................................19iBühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-301 Introduction1.1 Intended UseThe filters were designed specifically for front panel installation in analysers or systems. All types can be used for filteringsample gas.When used in explosive atmosphere areasUnder certain conditions the filters and filter elements may further be used in areas with explosive atmosphere. The provisionsand specifications in chapter "Use in explosive atmosphere areas" must be observed in addition to the other specifications inthese operating instructions.1.2 Design typesIf a filter type has special features, these are described separately in the operating manual. When connecting, please note thespecific values of the filter, and the correct version when ordering spare parts.Please refer to the nameplate to identify your model. In addition to the job number it also contains the item number and modeldesignation.The filters described here are based on the same gas connections and the same mounting diagram.The marking xx stands for the respective filter element used.Filter typeDescriptionAGF-PV-30-xxFilter with PVDF headAGF-PV-S2Filter with PVDF head with swivel nutAGF-PV-30-xx-AFilter with PVDF head with swivel nut, with GL 25 condensate drainAGF-T-30-xxFilter with PTFE head with swivel nutADF-PV-30-LFor adding adsorbent, PVDF filter headRAV-PV-30-xxAmbient air filter with PVDF headK-AGF-PV-30-ACoalescence filter with PVDF headTab.1: Filter type overview1.3 Scope of delivery–1 x Filter–Product documentation2Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-302 Safety instructions2.1 Important noticesOperation of the device is only valid if:–the product is used under the conditions described in the installation- and operation instruction, the intended applicationaccording to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo-gies GmbH can not be held responsible for any damage,–when complying with the specifications and markings on the nameplates.–the performance limits given in the datasheets and in the installation- and operation instruction are obeyed,–monitoring devices and safety devices are installed properly,–service and repair is carried out by Bühler Technologies GmbH,–only original spare parts are used.This manual is part of the equipment. The manufacturer keeps the right to modify specifications without advanced notice. Keepthis manual for later use.Signal words for warnings
DANGER
Signal word for an imminent danger with high risk, resulting in severe injuries or death if not avoided.
WARNING
Signal word for a hazardous situation with medium risk, possibly resulting in severe injuries or death if notavoided.
CAUTION
Signal word for a hazardous situation with low risk, resulting in damaged to the device or the property orminor or medium injuries if not avoided.
NOTICE
Signal word for important information to the product.Warning signsThese instructions use the following warning signs:Warns of a general hazardGeneral informationWarns not to inhale toxic gassesWear respiratory equipmentWarns of corrosive liquidsWear a safety maskWarns of explosive areasWear gloves3Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-302.2 General hazard warningsThe equipment must be installed by a professional familiar with the safety requirements and risks.Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Preventmalfunctions and avoid personal injuries and property damage.The operator of the system must ensure:–Safety notices and operating instructions are available and observed,–The respective national accident prevention regulations are observed,–The permissible data and operational conditions are maintained,–Safety guards are used and mandatory maintenance is performed,–Legal regulations are observed during disposal.Maintenance, RepairPlease note during maintenance and repairs:–Repairs to the unit must be performed by Bühler authorised personnel.–Only perform conversion-, maintenance or installation work described in these operating and installation instructions.–Always use genuine spare parts.Always observe the applicable safety and operating regulations in the respective country of use when performing any type ofmaintenance.DANGERToxic, corrosive gasesThe measuring gas led through the equipment can be hazardous when breathing ortouching it.a)Check tightness of the measuring system before putting it into operation.b)Take care that harmful gases are exhausted to a save place.c)Before maintenance turn off the gas supply and make sure that it cannot be turnedon unintentionally.d)Protect yourself during maintenance against toxic / corrosive gases. Use suitable pro-tective equipment.WARNINGFragileLeaking toxic or explosive gasses may cause poisoning/injury.a)Protect the equipment from external blows.b)Protect the unit from falling objects.2.3 Use in explosive atmosphere areasIntended UseAGF-PV-30. AGF-PV-S2, AGF-T-30. K-AGF-PV-30 and RAF-PV-30 filters may be used in Zone 1 and 2 areas with explosive atmo-sphere. Explosion classes IIA, IIB and IIC are approved. The filters have no innate ignition source and do not fall into the applica-tion of Directive 2014/34/EU and therefore do not bear the CE mark.The filters are marked as followsFilter typeMarking:AGF-PV-30Ex II 2/2G c IIC TX X, -5°C <Tamb< +60 °CAGF-PV-S2Ex II 2/2G c IIC TX X, -5°C <Tamb< +60 °CAGF-T-30Ex II 2/2G c IIC TX X, -5°C <Tamb< +60 °CK-AGF-PV-30Ex II 2/2G c IIC TX X, -5°C <Tamb< +60 °CRAF-PV-30Ex II 2/2G c IIC TX X, -5°C <Tamb< +60 °CADF-PV-30do not use in EX areas!The ambient temperatures must not be below -5°C or above 60°C.4Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30The highest surface temperature is directly affected by the temperature of the medium introduced. The medium introducedmust not exceed the maximum temperature of 100°C. If necessary, a temperature monitor should be installed.When operating the filters with moisture detector and controller, these must be inherently safe according to EN 60079-11.When using a moisture detector, its working temperature may deviate from those specified here and limit the approved ambi-ent temperature range of the filter as well as the permissible medium temperatures.Depending on the process conditions, pressure or flow sensors may be required for continuous monitoring. If the process holds arisk of flame propagation a flame arrestor must be installed.The approved explosion class of the inner zone varies by the filter element used. The following table provides an overview of theexplosion classification of possible filter elements:Filter element model:Suitable for gasses in explosion group:S2Group IIC (Zone 1)S2-KUGroup IIC (Zone 1)F2Group IIB (Zone 1)F25Group IIB (Zone 1)F2-LGroup IIB (Zone 1)F25-LGroup IIB (Zone 1)12-57-CGroup IIC (Zone 1)Tab.2: Gas explosion groups for filter elementsSafety instructionsThe following safety notices must absolutely be followed when operating the filter in an area with explosive atmosphere. Fail-ure to do so can result in an explosion hazard.–Only perform installation-, removal- and maintenance work in non-explosive atmosphere.–Protect filter from mechanical impact. If necessary, install a cover which withstands at least 4 joule.–Protect filter from vibration, or avoid vibration. If necessary, mechanically brace supply and discharge lines.–Observe all limits, operating parameters, etc. specified in these operating instructions and the data sheet.–Maintenance and cleaning instructions must be followed.–When used with moist gasses, a condensate separator must be installed. Moist gasses can clog pores in the filter. Gas pres-sure building up can result in an impermissible temperature rise.–Observe the grade of filtration of the fine mesh filter and if necessary install a pre-filtration to ensure larger solid particles donot clog the filter prematurely.–Observe the durability list in this document. Only use media compatible with the filter materials.–Do not repair the filter. Damaged filter components must be replaced.–Do not paint, laminate or otherwise coat the filters.–Observe the applicable constructor regulations, e.g. EN 60079-14, for installation and mounting.–All metallic parts of the filter must be connected to an earth potential. The resistance of a continuity test must not exceed 1MΩ (1*106 Ω).–The sealing materials, e.g. Teflon tape, must be conductive so all parts of the filter are earthed. If necessary, install an earthbridge.Operation and ControlDANGERRisk of explosive gasses leaking and crossing zonesCheck the filter is tight prior to operation.Inadequately sealed filters can leak. Gas may leak or the ambient atmosphere be drawnin. Use a suitable method for the leakage test, appropriate for the application.5Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30Operation with moisture detectorDANGERExplosion hazardTo operate the filter in an explosive atmosphere with moisture detector, the moisturedetector and controller must be ignition protection class intrinsically safe “i”. The use ofnon-intrinsically safe components may result in ignition in explosive atmospheres.Also note the specifications under EN 60079-14 in this respect.ServicePlease note the following instructions. Failure to do so may result in explosive gasses escaping and crossing zones.–Check the filter is tight after any maintenance and the intervals specified in the maintenance schedule. Inadequately sealedfilters can leak. Gas may leak or the ambient atmosphere be drawn in. Use a suitable method for the leakage test, appropri-ate for the application.–There must be no internal or external Ex atmosphere when performing maintenance. If necessary, flush the filter with inertgas. Switch off pumps on the gas circuit and close supply and discharge lines.–After performing any maintenance, before closing the filter be sure the pressure spring is installed inside the filter if previ-ously removed, or is seated correctly.Service scheduleWhen using the filters in ATEX areas, follow this maintenance schedule:ComponentInterval in operating hoursWork to be performedFilter elementWeekly, and depending on the contamination level ofthe filter element.–Visually inspect for contamination.–If contaminated, replace the filter element and O-ring.O-ringEvery time the filter cover is removed.–Clean O-ring contact surfaces.–Replace O-ring.Entire filterWeekly and depending on the external level of con-tamination.–Remove layers of dust with a damp cloth.Entire filterEvery 6 months and every time the filter is opened.–Perform a leak test.When replacing the filter element, the seal must also be replaced.CleaningDust deposits on the filter must be removed regularly.Clean the outside of the filter using only a clean, damp cloth (do not use cleaners containing solvents).DANGERSpark formation due to electrostatic discharge (explosion hazard)Only clean the filter with a clean, damp cloth.6Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-303 Transport and storageThe product should only be transported inside the original packaging or a suitable alternative.When not in use, the equipment must be protected from moisture and heat. They must be stored in a covered, dry and dust-freeroom at a temperature between -20 °C and 60 °C.7Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-304 Installation and connection4.1 Installation site requirementsAlways use washers on the longitudinal slots when installing the retaining ring flange. Furthermore, verify the filter has beeninserted all the way to the end of these longitudinal slots.The filter should be installed in a way so the filter element can be replaced. If the filter protrudes from a contour, please notethis poses a risk of damage.
Centre connection
"IN/OUT"
The maximum gas temperature is 100°C.The maximum permissible pressure is 4bar abs.Please refer to chapter Design types [> page2] for information about the use in explosive areas.4.2 Connecting the gas lines and the condensate drainThe connections must be made carefully and properly using suitable fittings, and tightened hand-tight.Please check if your version has G-threads or NPT threads. On the latter, the item number on the nameplate is followed by "I".An arrow on the filter indicates the flow direction.When not using the condensate drain, attach a sealing plug to the thread (included).The head of the filters can be rotated to switch the inlet and outlet sides (type RAV… inlet only).Perform a leak test with suitable means.4.3 Connecting a bypass or moisture detectorNOTICE!Not for AGF-T-30. not expedient with RAF-PV-30.The filter head has a G1/4 female thread, factory sealed with a plug, for installing a bypass or moisture detector.–To use the thread, unscrew the plug and screw in the fitting or model FF- moisture detector.–Perform a leak test with suitable means.8Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-305 Operation and controlNOTICEThe device must not be operated beyond its specifications.9Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-306 MaintenanceDuring maintenance, remember:–The equipment must be maintained by a professional familiar with the safety requirements and risks.–Only perform maintenance work described in these operating and installation instructions.–When performing maintenance of any type, observe the respective safety and operation regulations.–Only perform maintenance when cool.DANGERThe gas inside the filter, condensate and used filter elements may be caustic or corros-ive.Sample gas can be harmful.a)Before maintenance turn off the gas supply and surge with air if necessary.b)Exhaust sample gas to a safe place.c)Protect yourself against toxic / corrosive gas during maintenance. Wear appropriatepersonal protection equipment.6.1 Replacing the filter elementCAUTIONGas leakageThe filter should not be dismantled under pressure.Don’t use damaged parts again.–AGF-T-30. AGF-PV-S2: Unscrew the swivel nut, holding on to the glass–All others: Pull the bracket, holding on to the filter glass–Whilst holding the filter head, move the glass back and forth and carefully remove downward.–AGF-PV-30. AGF-PV-S2, AGF-T-30. RAF-PV-30: Remove the filter element and install a new one–ADF-PV-30: Replace adsorbent–K-AGF:–Unscrew the support tube with filter element from the filter head.–Pull the filter element off the support tube and attach a new element.–Screw the support tube with filter element hand tight into the filter head. The self-sealing is achieved through light con-tact pressure of the filter element at the front. Avoid excessive seating stress.–After checking the seal, reinstall the glass whilst holding on to the filter head, slightly moving the glass back and forth, andattach the bracket or tighten the swivel nut. Ensure a proper fit.–Perform a leak test with suitable means.NOTICE!Please observe legal regulations when disposing of filter elements.10Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-307 Service and repairThis chapter contains information on troubleshooting and correction should an error occur during operation.Repairs to the unit must be performed by Bühler authorised personnel.Please contact our Service Department with any questions:Tel.: [phone] or your agentIf the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspectedby the manufacturer. Please send the equipment inside suitable packaging to:Bühler Technologies GmbH- Reparatur/Service -Harkortstraße 2940880 RatingenGermanyPlease also attached the completed and signed RMA decontamination statement to the packaging. We will otherwise be unableto process your repair order.You will find the form in the appendix of these instructions, or simply request it by e-mail:[email protected].7.1 Spare parts and accessoriesPlease also specify the model and serial number when ordering parts.Upgrade and expansion parts can be found in our catalog.Available spare parts:7.1.1 K-AGF-PV-30-AFilter*Item no.ModelSeal41 50 699K-AGF-PV-30-A; G1/4 outlet and inletViton41 50 699IK-AGF-PV-30-A-I; NPT 1/4" outlet and inletViton* one filter element is included with delivery.Filter elementItem no.ModelFilter elementMaterialFilter surfaceVEEx application49 32 00212-57-CScrew-in sleeveBorosilicate fibre28 cm²1 countIIC11Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-307.1.2 AGF-PV-30Filter*AGF-PV-AGF-PV-I30-S230-S2-I30-S2-A30-S2-A-I30-F230-F2-I30-F2-A30-F2-A-I30-F2-L30-F2-L-I30-F2530-F25-I30-F25-A30-F25-A-I30-F25-L30-F25-L-I30-F25-L-A30-F25-L-A-I30-AKF30-AKF-IFilter fine-ness2 µm2 µm2 µm2 µm2 µm25 µm25 µm25 µm25 µm1 µmItem no.(G1/4)41500994150199415029994151999415079941502994150399415049941505994153099Item no. (NPT 1/4")4150099I4150199I41502999I4151999I4150799I4150299I4150399I4150499I4150599I4153099IElementS2S2F2F2F2-LF25F25F25-LF25-LAKFDeadvolume57 ml69 ml57 ml57 ml108 ml57 ml63 ml108 ml117 ml45 mlWeightapprox.0.28 kg0.29 kg0.24 kg0.29 kg0.29 kg0.23 kg0.24 kg0.29 kg0.30 kg0.23 kg* one filter element is included with delivery.Filter elementsItem no.ModelMaterialFilter finenessFilter surfaceVEEx application41 01 00 10S2Fibreglass2 µm80 cm²5 countIIC41 01 00 2S2Fibreglass2 µm80 cm²25 countIIC41 03 00 50F2PTFE2 µm60 cm²5 countIIB41 02 00 50F2-LPTFE2 µm125 cm²2 countIIB41 02 01 30F25PTFE25 µm60 cm²5 countIIB41 01 01 20F25-LPTFE25 µm125 cm²2 countIIB41 010 130AKFActive carbon1 µm45 cm²1 countnot suitable for use inEx areas7.1.3 AGF-T-30Filter*AGF-T-30-S230-S2-KU30-F230-F2-L30-F2530-F25-LFilter fineness2 µm2 µm2 µm2 µm25 µm25 µmItem no.415139941514994151799415109941511994151299ElementS2S2KUF2F2-LF25F25-LDead volume57 ml50 ml57 ml108 ml57 ml108 mlWeight approx.0.41 kg0.35 kg0.35 kg0.43 kg0.35 kg0.43 kg* one filter element is included with delivery.12Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30Filter elementsItem no.ModelFilter elementMaterialFilter finenessFilter surfaceVEEx application41 01 00 10S2SleeveFibreglass2 µm80 cm²5 countIIC41 01 00 2S2SleeveFibreglass2 µm80 cm²25 countIIC41 01 01 40S2-KUSleeveFibreglass2 µm61 cm²5 countIIC41 01 01 50S2-KUSleeveFibreglass2 µm61 cm²25 countIIC41 03 00 50F2Sintered PTFEPTFE2 µm60 cm²5 countIIB41 02 01 30F25Sintered PTFEPTFE25 µm60 cm²5 countIIB41 02 00 50F2-LSintered PTFEPTFE2 µm125 cm²2 countIIB41 01 01 20F25-LSintered PTFEPTFE25 µm125 cm²2 countIIB7.1.4 RAF-PV-30Filter*Item no.ModelFilter finenessElementConnections41 52 199RAF-PV-30-S22 µmS2G1/441 52 199IRAF-PV-30-S2-I2 µmS2NPT 1/4"41 52 299RAF-PV-30-F2525 µmF25G1/441 52 299IRAF-PV-30-F25-I25 µmF25NPT 1/4"* one filter element is included with delivery.Filter elementsItem no.ModelFilter elementMaterialFilter finenessFilter surfaceVEEx application41 01 001S2SleeveFibreglass2 µm80 cm²5 countIIC41 01 002S2SleeveFibreglass2 µm80 cm²25 countIIC41 02 013F25PTFESintered PTFE25 µm60 cm²5 countIIB7.1.5 ADF-PV-30-LFilter*Item no.ModelConnections41 52 099ADF-PV-30-LG1/441 52 099IADF-PV-30-L-INPT 1/4"* without adsorbent/absorbent.13Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-308 DisposalDispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec-tronic components and devices during disposal.14Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-309 Appendices9.1 Technical DataK-AGF-PV-30-A Coalescence FilterDead volume73 mlMaterial – Filter headPVDFMaterial – Filter coverGlassMaterial – GasketVitonThreadG1/4 or NPT 1/4" (see ordering information)Weight0.24 kgOperating pressure max.4 barOperating temperature max.100 °CFine mesh filter AGF-PV-30Material – Filter headPVDFMaterial – Filter coverGlassMaterial – GasketVitonThread (A)G1/4 or NPT 1/4" (see ordering information)Operating pressure max.4 barOperating temperature max.100 °CAGF-T-30 Fine mesh filterMaterial – Filter headPVDFMaterial – Filter coverGlassMaterial – GasketViton, PTFE shroudedOperating pressure max.4 barOperating temperature max.100 °CRAF-PV-30 Ambient air filterMaterial – Filter headPVDFMaterial – Filter coverGlassMaterial – GasketVitonThread (A)G1/4 or NPT 1/4" (see ordering information)Weightapprox. 0.28 kgOperating temperature max.100 °CADF-PV-30-L Ad-/Absorption FilterMaterial – Filter headPVDFMaterial – Filter coverGlassMaterial – GasketVitonThreadG1/4 or NPT 1/4" (see ordering information)Weightapprox. 0.3 kgFill volume120 mlOperating pressure max.4 barOperating temperature max.100 °C (without adsorbent/absorbent)15Bühler Technologies GmbHBE410011 ◦ 07/2017

AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-309.2 DimensionsK-AGF-PV-30-A
View A
View A
GL25 condensate drain
OUT IN
Section B-B
AGF-PV-30
View A
View A
OUT
IN
"IN/OUT"
Centre connection
Section B-B
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AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30AGF-T-30
View A
View A
OUT
IN
Section B-B
View A
Centre connection
"IN/OUT"
RAF-PV-30
View A
OUT
IN
Section B-B
View A
Centre connection
"IN/OUT"
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AGF-T-30, K-AGF-PV-30, RAF-PV-30,ADF-PV-30ADF-PV-30-L
View A
OUT IN
Section B-B
View A
Centre connection
"IN/OUT"
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