BÖWE M12 User manual

M12-M15-M18
IA M12-M15-M18 01.16 /GB
SN 707767

M12-M15-M18
This machine complies with the EC Machinery
Directive 98/37 EC, the EC Low Tension Directive 73/23 EEC
as amended by RL 93/68 EEC, EMV-recommendation
89/336/EWG
and the Harmonised Standards:
EN ISO 12100-1 and 12100-2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 1127-1
The contents are correct to the best of our
knowledge and belief and correspond to the
present level of technology. No legal claims
can be derived.
Technical modifications reserved.
Reproduction or duplication only with our
express permission.

M12-M15-M18
Dear Customer,
It gives us great pleasure to present you with your
BÖWE machine. You are acquiring a machine that has
been designed and manufactured to meet the highest
quality standards and that corresponds to the latest
standards in research and technology.
Please do not put these installation instructions away
without reading them!
This manual contains all of the important information
that you need to operate your drycleaning machine.
If the prescribed maintenance work is neglected or
improperly performed, if repair work is carried out by
service technicians other than those authorized by
BÖWE or if parts other than original BÖWE spare parts
are used, we naturally cannot fulfill the guarantee
obligations according to our General Terms of Delivery.
Measurements and other values reflect the status as of
the printing date.
We reserve the right to make technical changes at any
time and without prior notice in the interest of
continuing development or when changes are
considered to be necessary for constructional reasons.
Reproduction - including excerpts - is permitted only
with written permission and when the source of the
information is indicated.
BÖWE Textile Cleaning GmbH
Lochmatt 1A, 77880 Sasbach / Germany
T: +49 (0)7841 - 6002 - 200
F: +49 (0)7841 - 6002 - 230
E-Mail: [e-mail]
Internet: www.bowe-germany.de

M12-M15-M18
Diese Seite ist bewusst leergelassen
This page intentionally left blank

M12-M15-M18
Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your M12/M15/M18
drycleaning machine, we ask you to make sure that the following operating materials
and chemical additives are available.
- Solvent
The solvents used must have a flash point that is higher than the temperature stated
on the machine nameplate. The polycyclic aromatic compound content is not allowed
to exceed 0.01% by weight. The solvent must be heat-resistant under operating
conditions.
The solvent flash point must be checked every six months.
We recommend that only fresh solvent should be used in order to avoid contamination
through dirt, foreign substances and smells.
Total filling amount for the first filling: M12: approx. 220 l (58.1 US gal)
M15: approx. 260 l (68.7 US gal)
M18: approx. 300 l (79.2 US gal)
Total filling amount for the first filling M12: approx. 280 l (73.9 US gal)
For the 3-tank model: M15: approx. 330 l (87.1 US gal)
M18: approx. 380 l (100.4 US gal)
Tank I: Minimum filling volume: M12: 60 l (15.8 US gal)
M15: 75 l (19.8 US gal)
M18: 90 l (23.8 US gal)
Tank III:* Minimum filling volume: M12: 60 l (15.8 US gal)
M15: 75 l (19.8 US gal)
M18: 90 l (23.8 US gal)
For machines with 2 economy filters: + 40 l (10.5 US gal)
For machines with 2 economy filters and 1 cartridge filter: + 55 l (14.5 US gal)
- Chemical additives
The chemical additives used must be halogen-free and must have a flash point that is
higher than the temperature stated on the machine nameplate. The polycyclic aromatic
compound content is not allowed to exceed 0.01% by weight. The chemical additives
must be heat-resistant under operating conditions.
Depending on the equipment, the following should be available:
-Drycleaning detergent
-Waterproofing agent
- Pre- and post-spotting agents

M12-M15-M18
Attention !
Important information regarding solvents
When delivered, this machine is released only for the solvent specified on the nameplate.
At the time this manual was printed, the following statements are valid:
It is generally possible to use the following solvents:
Cyclosiloxane (such as GreenEarth) with a flash point > 75°C
Hydrocarbons (such as DF 2000) with a flash point > 60°C
Hydrocarbons (such as Total TDC 3, among others) with a flash point > 55°C
Polyglycolether (such as Rynex) with a flash point > 95°C
Solvon K4 (Kreussler) with a flash point > 60°C
HiGlo (Christeyns) with a flash point > 60°C
Intense (Seitz) with a flash point > 60°C
The use of the solvent perchlorethylene is not permitted!
The following must be observed in this regard:
If you plan to use the machine with a solvent whose data differs from that given on the
machine nameplate, you must first consult with BÖWE and obtain its written authorization.
This will require different software and a different nameplate.
Permission to operate the machine becomes invalid in case of non-compliance.
BÖWE Textile Cleaning GmbH
Lochmatt 1A, 77880 Sasbach / Germany
T: +49 (0)7841 - 6002 - 200
F: +49 (0)7841 - 6002 - 230
E-Mail: [e-mail]
Internet: www.bowe-germany.de
Caution

M12-M15-M18
Contents
M12-M15-M18
1General Information...........................................................................1
1.1 Technical Literature...........................................................................................................................1
1.2 Laws, Ordinances, Regulations........................................................................................................1
1.3 Corrective Maintenance Work ..........................................................................................................1
2Safety Regulations.............................................................................2
2.1 Safe Installation and Commissioning..............................................................................................2
2.2 Authorized Use...................................................................................................................................2
2.3 Operation and Maintenance..............................................................................................................3
2.4 Repair Work........................................................................................................................................4
2.5 Decommissioning and Disassembling ............................................................................................5
2.6 Further Safety Regulations ...............................................................................................................5
3View of the Machine ..........................................................................8
4Transport............................................................................................10
4.1 Entry..................................................................................................................................................10
5Installation..........................................................................................12
5.1 Operating Environment ...................................................................................................................12
5.1.1 Regulations.................................................................................................................................12
5.1.2 Temperature ...............................................................................................................................12
5.1.3 Structural Surroundings..............................................................................................................12
5.1.4 Machine Environment.................................................................................................................13
5.2 Place of Installation .........................................................................................................................14
5.2.1 Space Requirements ..................................................................................................................14
5.2.2 Machine Dimensions...................................................................................................................20
5.3 Floor Load.........................................................................................................................................28
5.3.1 Dimensions.................................................................................................................................28
5.4 Foundation........................................................................................................................................30
5.4.1 Foundations Dimensions ............................................................................................................30
5.4.2 Anchoring Surface ......................................................................................................................34
5.4.3 Sound and Vibration Insulation...................................................................................................34
6Fixing the Machine in Place..........................................................35
6.1 Machine Trough ...............................................................................................................................35
6.2 Anchoring Methods .........................................................................................................................35
7Connection.........................................................................................38
7.1 Dimensioned Drawing of the Machine Connections....................................................................38
7.2 Lines and Pipelines..........................................................................................................................40
7.2.1 Steam..........................................................................................................................................40
7.2.2 Condensate.................................................................................................................................40
7.2.3 Cooling Water Supply.................................................................................................................41
7.2.4 Cooling Water Outlet ..................................................................................................................43
7.2.5 Compressed Air..........................................................................................................................43
7.2.6 Process Water............................................................................................................................43

M12-M15-M18
Contents
M12-M15-M18
7.2.7 Aeration Lines.............................................................................................................................43
7.3 Electrical Connection ......................................................................................................................44
7.3.1 Permissible Voltage Range.........................................................................................................45
7.3.2 Control of Room Ventilation........................................................................................................46
8Important Information.....................................................................47
8.1 First Startup......................................................................................................................................47
8.1.1 Preparatory Work........................................................................................................................47
8.1.2 Filling Machine With Solvent.......................................................................................................47
8.1.3 Refilling Solvent ..........................................................................................................................48
8.1.4 Vacuum Pump ............................................................................................................................49
8.2 Refrigeration Unit.............................................................................................................................49
9Technical Specifications................................................................50
10 Settings and Optimum Operating Values..................................59
11 Safety Remarks Located on the Machine..................................63

1
M12-M15-M18
1
1General Information
1
1.1 Technical Literature
1.1
We make particular reference here to the literature and leaflets of the trade and professional
associations, research institutes and mutual indemnity associations, as well as safety data sheets
provided by the solvent producers.
1.2 Laws, Ordinances, Regulations
1.2
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of solvents.
In any case, you must observe the applicable laws and regulations in the country in
which the machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
- Pressure Equipment Directive 97/23/EC
- Explosion protection guidelines 94/9EC
Applied harmonized standards:
- EN ISO 12100-1 und 12100-2
- EN 60204-1 (DIN-VDE 0113 Part 1)
- EN 1127-1
Applied national standards and directives:
- BGVD4- Accident Prevention Regulations for Refrigeration Plants, Heat Pumps and Cooling
Equipment)
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- BG-Regel “Betreiben von Chemischreinigungen” (BGR 500 chapter 2.14)
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- VDI guidelines
- VDE regulations
- 31st BImSchV
- GefStoffV with technical rules (Regulation for hazardous material)
- Operating safety regulation
1.3 Corrective Maintenance Work
1.3
We recommend that you commission the customer service department of the BÖWE
organization for the maintenance, servicing and operating safety of this valuable
drycleaning machine. They use original BÖWE spare parts.

2
M12-M15-M18
2
2Safety Regulations
2
Each person who is charged with the installation, commissioning, operation, maintenance or repair
of the drycleaning machine must first have read and understood the operating and installation
instructions. In particular, we refer to the observation of the relevant laws and regulations for the
countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons
who are familiar with the machine and informed of the possible risks are authorized to set up,
install, commission, operate, maintain and repair this machine. The relevant accident prevention
regulations and other regulations involving safety and medical care for workers must be strictly
adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational
safety. It points out hazards and serves to protect personnel from physical
injury. You must observe all applicable laws and regulations; the information
on occupational safety only emphasizes particularly dangerous areas. Failure
to observe this information can result in serious consequences for the health,
up to and including life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative.
You must observe all applicable industrial safety regulations during installation and repair work. You
must dispose of distillation residues and process water in accordance with regulations.
2.1 Safe Installation and Commissioning
2.1
You must install the drycleaning machine according to the enclosed installation instructions.
The room must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which
systems with open flames have been installed. All electrical systems within a radius of 2 m
(approximately 6.5 feet) must comply with the IP 54 degree of protection.
The BÖWE Organization Customer Service department is responsible for carrying out
the first startup.
2.2 Authorized Use
2.2
This drycleaning machine is designed exclusively for operation with solvents with flash points higher
than the temperature information on the machine nameplate. (See "Necessary Operating Materials
and Chemical Additives"). Handle these solvents directly only when absolutely necessary and wear
protective gloves and goggles.

3
M12-M15-M18
3
2 Safety Regulations 2
This closed-circuit drycleaning machine for industrial use (including use in cleaning shops) is
intended for cleaning textile articles (also leather or fur or for treating skins). This drycleaning
machine is not intended for customer access (such as in self-service shops).
You are not permitted to treat textiles that are easily inflammable or poisonous or that contain
radioactive materials.
The definition of authorized use includes compliance with the operating, maintenance and repair
conditions prescribed by BÖWE.
The manufacturer is not liable for damages resulting from unauthorized use or from changes to
the system made without proper authority.
The machines M12, M15, and M18 are not intended for use in a potentially explosive area!
A classification by zones according to the explosion protection guidelines outside the
machine is not necessary!
Inside the machine and the still, only the still is categorized as zone 2!
2.3 Operation and Maintenance
2.3
Only trained service personnel who are familiar with the machine are authorized to operate and
maintain the BÖWE drycleaning machine. Safety regulations must be observed during operation
and maintenance.
Do not start the system unless all protective devices (belt guard for cage and filter drive) are in
place and working.
Check the operating safety of the machine (sealing test) and the liquid levels daily before turning it
on. Dispose of lint, process water and distillation residues according to the operating instructions.
Do not perform any maintenance work when the machine is in operation. Make sure that the
solvents, lubricants and chemical additives meet the specified quality requirements.
Perform maintenance work only when the machine is turned off and secured and has
cooled off.
When the machine is not in operation cooling water feed must be cut off by means of a
stop valve to be fitted on site.

4
M12-M15-M18
4
2 Safety Regulations 2
Attention: Drain distillation residues only when the green lamp on the
still is lit.
The collecting tank must hold the amount that is expected to
be drained and must be temperature and solvent-resistant at
up to 150 °C (302 °F)
Attention: Check the liquid level before opening the still door
Attention: Do not allow distillation residues to reach the sewer system
or garbage. You must dispose of these residues according to
country-specific regulations on special waste.
Requirements for the owner and operating personnel
According to the legal stipulations of the German accident prevention
regulations (BGR 500 chapter 2.14), special knowledge is required for the
operation and maintenance of drycleaning systems. A person with this
special knowledge must regularly be present during the operation of
drycleaning systems.
As a person / body who runs a plant one is obliged to have the refrigerating plant of
the dry cleaning machine inspected annually with regard to tightness.
2.4 Repair Work
2.4
Only skilled workers with suitable protection devices and work tools are authorized to carry out
repairs. Make sure that there are no solvent emissions.
During repair and cleaning work:
Turn main switch off
Close the stop valves on the supply lines (steam, condensate and compressed air).
Make sure that the system cannot be turned on without permission (close off and put
up a sign "DO NOT TURN ON - REPAIR WORK “ )
Always remove the main fuse when working on the electrical system.
Use only original fuses to replace defective ones.
When working on pneumatic control parts, make sure that there is no pressure in the system.
Only specially trained refrigeration technicians are authorized to make repairs to the
refrigeration unit.
All spare parts used must comply with the technical standards set by the manufacturer.

5
M12-M15-M18
5
2 Safety Regulations 2
2.5 Decommissioning and Disassembling
2.5
Only skilled workers with suitable protection devices and work tools are
authorized to decommission and disassemble the system.
When decommissioning and disassembling the machine, drain all solvent
from the machine, including the pipelines, valves and fittings. You must
remove residues that could cause environmental pollution.
You must separate electric lines and pipelines that were used to supply or
drain the machine from the supply network. Make sure that they cannot
be turned on by unauthorized persons.
Have an authorized customer service technician dispose of the cooling agent from the refrigeration
unit.
2.6 Further Safety Regulations
2.6
This BÖWE drycleaning machine works with a solvent. These solvents
are harmful to the health in the context of the Hazardous Substances
Ordinance.
Drinking, eating and food storage are prohibited in the area where the machine is installed.
Open flames and fires are not allowed in the operating area. No smoking is allowed.
Install steam generators in such a way that they do not draw in air that contains solvent.
A BÖWE customer service representative must train the personnel in the operation of the
machine before the first startup. This training must include information on safe operation
and possible hazards.
The owner is responsible for employing trained personnel to load and unload the machine
and must employ well-informed and expert personnel for maintenance work. No unauthorized
personnel are allowed in the area of the machine.
The daily checks prescribed in the operating instructions represent the minimum requirements.
Operating personnel must immediately report any changes in the machine that could
affect the safety.

6
M12-M15-M18
6
2 Safety Regulations 2
The owner is obligated:
- to draw up clear regulations regarding responsibility for operation and maintenance, to ensure
that the machine is only operated when it is in perfect condition and to ensure the order, safety
and cleanliness at the workplace by means of instructions and inspections.
The owner is obligated to make sure that no working method is used that could place the health
of the personnel, the environment or the safety of the machine at risk.
Notice and warning signs must be placed on the machine or in the operating area in plain sight.
Damaged or missing signs must be replaced immediately. The specified safety regulations must be
followed at all times.
In the event of any kind of hazard, stop the machine immediately and turn off the main switch.
If there is a solvent leak:
Turn off the machine
Immediately send all personnel into the open air
Open windows and doors
Cut off the cause of the solvent leak
Change any clothing that is wet with solvent
If necessary, request a BÖWE customer service technician.
The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the
responsible authorities, industrial control group, fire department, water resources board or
subordinate water authorities.

7
M12-M15-M18
7
2 Safety Regulations 2
The proper handling of solvent is an important prerequisite for workplace safety.
Note the following potential hazards:
Solvents are very good grease removers; they also remove natural oils from unprotected skin.
Protection:Wear solvent-resistant protective gloves; apply skin cream with oil to the hands.
Liquid solvents are strongly irritating to the eyes.
Protection:Wear protective goggles.
Solvents are combustible.
Protection:Avoid ignition sources (smoking, sparks, fire).
Risk of explosion if the flash point is lowered.
Protection:You must use solvents that have a flash point that is higher than the temperature
stated on the machine nameplate. Use only chemical additives that do not lower the flash
point.
Ignition sources
Protection:Check pockets for cigarette lighters, matches and metallic objects.
Do not overload the machine!
You must hang up any operating instructions from the Clothing Mutual Indemnity Association in a
visible location.

8
M12-M15-M18
8
3 View of the Machine
3
Crossline
707767-02-A
1
Airshaft
16
Still
2
Cooling register
17
Extraction tank
3
Cage housing with cage
18
Solvent cooling system
4
Refrigeration unit
19
Flash tank
5
Cage drive
20
Vacuum pump
6
Dosing unit
21
Heater battery
7
Sprayer *
22
Economy filter 1
8
Solvent pump
23
Economy filter 2 *
9
Safety trough
24
Filter drive
10
Tanks 1, 2
25
Condenser
11
Electric steam generator *
26
Adsorption cartridge filter 1*
12
Button trap with lint filter
27
Fan
13
Water separator
14
Tank 3
15
Pump for still rake out system
* Option

9
M12-M15-M18
9
1 2
4
7
C
8
0
5
3
BÖWE
E
9
6
START
PROG
HOLDHOLD
START STOP
PROG
STOP
Wartungs-und Hilfsprogramme
BÖWE
Reinigungsprogramme
3 View of the Machine 3
Crossline
707767-01-A
30
Switch box panel
31
Loading door

10
M12-M15-M18
10
4 Transport
4
In order to guarantee that no damages result from the handling, we recommend that you
consult with the appropriate experts for correct transport, installation and connection.
You must provide suitable tools and equipment for unloading, transporting, machine entry
and installation. For example: crane, forklift, elevating truck, pulley block, rope, winch, crowbar,
rollers, wooden block, wedges.
Caution
Attention: Note the center of gravity of the machine and secure against
lateral tipping.
4.1 Entry
4.1
Normally the machine is packed in a crate or shipping box and kept in an upright position
when being transported and brought in.
Package dimensions (box measurements)
M12/M15/M18
Slimline
Crossline
Width
mm(in)
1150(45.3)
1970(77.6)
Depth M12-M15 /M18
mm(in)
2290(90.2) /2400(94.5)
1640(64.6) /1750(68.8)
Height
mm(in)
2410(94.9)
2460(96.8)
Entry dimensions after unpacking (without pallet, fan is dismantled)
Width
mm(in)
1080(42.5)
1840(72.4)
Depth M12-M15 /M18
mm(in)
2165(85.2) /2275(89.5)
1406(55.3) /1540(60.6)
Height
mm(in)
1995(78.5)
1995(78.5)
Entry dimension without angle bracket for trough
Width
mm(in)
935(36.8)
1695(66.7)

11
M12-M15-M18
11
4 Transport 4
Package dimensions (box measurements)
M12/M15/M18 on Softpad
Slimline
Width
mm(in)
1650(64.9)
Depth M12-M15 /M18
mm(in)
2400(94.5) /2500(98.4)
Height
mm(in)
2465(97.0)
Entry dimensions after unpacking (without pallet, fan is dismantled)
Width
mm(in)
1500(59.0)
Depth M12-M15 /M18
mm(in)
2250(88.6) /2360(92.9)
Height
mm(in)
2050(80.7)
Seaworthy packing
Removing machine from the pallet:
Must be done by transport experts.
Lift the machine only at sturdy points.
Note the center of gravity of the machine and secure against lateral tipping.
To ensure a safe transportation of the machine,
the forklift should have the capacity to carry at
least 1.5(X) times of the weight of the machine.
Seaworthy packing without solvent
Slimline (Kg / lbs)
Crossline (Kg / lbs)
M12
1.255 / 2,766
1.355 / 2,987
M15
1.355 / 2,987
1.455 / 3,208
M18
1.525 / 3,362
1.555 / 3,428

12
M12-M15-M18
12
5 Installation
5
5.1 Operating Environment
5.1
5.1.1 Regulations
You must observe applicable regulations for room ventilation and size,
odor and noise emissions, accident prevention, etc. The switch panel contains
contacts for the room ventilation control system (see Point 7.3.2).
Noise level: approx. 60 dB (A)
(Average value at 6 measurement points at a distance of 2 m (78.7 in) from
the machine and 1.60 m (63.0 in) above the floor.
If there is an increase in the air-borne sound (for example, resonance) because of the spatial
conditions at the place of installation (for example, the condition of and distances between walls
and ceiling), you must take local sound insulation measures.
5.1.2 Temperature
Do not expose the machine to direct sunlight. Ensure that there is an adequate air supply
for the heat exchange (heat buildup.)
Room temperatures under 5 °C (41 °F) are not permitted because of the risk that the water
in the system will freeze.
During continuous operation, the room temperature is not permitted to exceed 35 °C (104 °F)
because of increased solvent consumption and for safety reasons.
Heat dissipated to the surroundings: *
M12
M15
M18
kJ/cycle (approx.)
5100
7100
9000
* 2-bath procedure, precleaning bath low level for distillation
5.1.3 Structural Surroundings
Partitions, panels, suspended ceilings and other structures near the machine must be installed
in such a way that they do not interfere with the operation, that no heat buildup occurs and
that they can be easily removed for maintenance and repair work.