Backyard Discovery SOMERVILLE 10x14 User manual

Made in China
INS-2006546B-A-SOMMERVILE 10x14 PERGOLA-ENG 01/21/2022
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MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
SOMERVILLE 10x14
Pergola
Model # 2006546B

Ground Dimension
EXAMPLE: 14''-0" (4.3m) x 10'-0" (3m) x 7' 11-1/8" (2.4m)
Owner's Manual Basic Setup Dimensions & Assembly Notes
14'-0"
[4.3 m]
10'-0" [3 m]
It is critically important that you start with square and level footings, concrete pad or deck to attach
your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly.
•Remember to double check for underground utilities and overhead electrical lines.
Post mounts are provided with your structure which allows you to permanently install your structure to a pre-existing
or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
seperately. You must ensure there is ample structural support under the deck before permanently attaching.
7'- 3/4" [2.2 m]
7'-11 1/8" [2.4 m]
11'-10 5/8"
[3.6 m]
10'-11 1/2"
[3.3 m] 7'- 1/2"
[2.1 m]
7'-11 1/2"
[2.4 m]
13'-3/8"
[4m]
2

11'-5 1/16"
[3.5 m]
10'-10 3/8"
[3.3 m]
11'-11 3/4"
[3.7 m]
7'-6" [2.3 m]
6'-11 1/4" [2.1 m]
8'-0 3/4" [2.5 m]
12'-103/4"
[3.9m]
I.S.CORNER/I.S.CORNER
(4) ANCHORS PER
POST TYP.
6 3/4" [170 mm] SQUARE
3 3/8" [85 mm]
3 3/8"
[85 mm]
13'-8"
[4.2m]
FOOT CENTERTOFOOTCENTER
POST FOOT
ANCHORING LAYOUT
3

JOIST - W4L13476
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D01
(x2)
JOIST - W4L13477
1 3/8"x5 1/4"x90" (36x134x2286)
D09
(x2)
JOIST - W4L13479
1 3/8"x5 1/4"x90" (36x134x2286)
D08
(x2)
JOIST - W4L13485
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D02
(x2)
JOIST END - W4L13492
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D03
(x2)
JOIST END - W4L13475
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D04
(x2)
JOIST END - W4L13484
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D05
(x2)
JOIST END - W4L13491
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D06
(x2)
JOIST END - W4L13494
1 7/16"x5 1/4"x17 3/4" (36x134x451)
D07
(x4)
JOIST END - W4L13474
1 3/8"x5 1/4"x17 3/4" (36x134x451)
D10
(x4)
Owner's Manual
Wood Components (Not to Scale)
Parts Identification
4

PURLIN - W4L13480
1 3/8"x1 3/8"x69 5/8" (36x36x1768)
P01
(x12)
SLOTTED JOIST - W4L13478
1 3/8"x5 1/4"x114" (36x134x2896)
D13
(x8)
SHORT ANGLE BRACE - W4L13483
1 3/8"x5 1/4"x29 3/4" (36x134x755)
D12
(x4)
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x7)
Parts Identification
Wood Components (Not to Scale)
Owner's Manual
PURLIN - W4L13481
1 3/8"x1 3/8"x90 1/4" (36x36x2291)
P02
(x12)
D15
(x1)
LONG ANGLE BRACE W/TAG-W2A03347
1 3/8"x5 1/4"x37 1/8" (36x134x942)
5

Owner's Manual
Wood Components (Not to Scale)
Parts Identification
PERGOLA POST - W2A03008
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP2
(x2)
PERGOLA POST - W2A03006
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP1
(x2)
6

BOLT WH BLK
5/16x7-1/4
(x26)
H100196
BOLT WH BLK
5/16x2-1/4
(x42)
H100205
SCREW PFH BLK
8x2-1/2
(x100)
H100201
SCREW PFH BLK
8x1 1/2
(x17)
H100200
WASHER LOCK EXT BLK
8x19
(x96)
H100198
WASHER LOCK EXT BLK
12x19
(x68)
H100199
NUT BARREL WH BLK
5/16x7/8
(x42)
H100192
LAG SCREW WH BLK
5/16x3
(x13)
H100206
NUT BARREL WH BLK
5/16x1-1/2
(x26)
H100193
LAG SCREW WH BLK
5/16x5 1/2
(x18)
H100204
SCREW CONCRETE ANCHOR
1/4x2
(x18)
H100120
Parts IdentificationOwner's Manual
Hardware Components
SCREW PWH BLK
8x3/4
(x2)
H100392
7

Owner's Manual Parts Identification
TORX WRENCH
T-30
(x1)
H100114
TORX WRENCH
T-40
(x1)
A100041
TORX BIT
T-40
(x1)
A100042
TORX BIT
T-30
(x1)
H100147
SCREW SETTER
(x1)
H100764
MAGNETIC DRIVER
(x1)
H101100
8

FOOT 142 SQUARE POST
A100029
(x4)
BYD ID TAG (SMALL) WITHOUT AGES
A100241
(x1)
Owner's Manual
Accessory Components (Not to Scale)
Parts Identification
ELECTRICAL ENCLOSURE
(x1)
9205413
9

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and
hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
10

PRE-ASSEMBLY STEP 2 - TOOLS REQU IRED
Square
Level 24"
Phillips Screw Driver
Open End
Wrenches 1/2" &
7/16"
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets, 1/2" &
7/16" Deep Sockets
Cordless Drill or
Electric Drill
3/8 & 5/16" Nut Drivers
11

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
12

LAY PARTS ON GROUND OR SAW HORSES
FOR EASE OF ASSEMBLY.
D09 (x1)
JOIST
D08 (x1)
JOIST
D07 (x1)
JOIST END
D10 (x1)
JOIST END
PERGOLA POST - W2A03006
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
UP1
(x2)
UP2
(x2)
PERGOLA POST - W2A03008
5 1/2"x5 1/2"x89 1/2" (140x140x2273)
D07 (x1)
JOIST END
D10 (x1)
JOIST END
JOIST END - W4L13494
1 7/16"x5 1/4"x17 3/4" (36x134x451)
D07
(x4)
JOIST - W4L13479
1 3/8"x5 1/4"x90" (36x134x2286)
D08
(x2)
JOIST - W4L13477
1 3/8"x5 1/4"x90" (36x134x2286)
D09
(x2)
JOIST END - W4L13474
1 3/8"x5 1/4"x17 3/4" (36x134x451)
D10
(x4)
196 (x4)
BOLT - 7-1/4
198 (x4)
WASHER - 8x19
UP1 (x1)
PERGOLA POST
UP2 (x1)
PERGOLA POST
BOLT WH BLK
5/16x7-1/4
(x16)
H100196
WASHER LOCK EXT BLK
8x19
(x16)
H100198
WASHER LOCK EXT BLK
12x19
(x16)
H100199
NUT BARREL WH BLK
5/16x1-1/2
(x16)
H100193
2. ASSEMBLE AS SHOWN
USING THE PRE-DRILLED
HOLES IN POSTS.
STEP 1
1. REPEAT THIS STEP
TWICE FOR OTHER SIDE.
193 (x4)
NUT BARREL - 1 1/2"
199 (x4)
WASHER - 12x19
REPEAT ON OPPOSITE END
NOTE PILOT HOLE FOR NEXT STEP
NOTE PILOT HOLE FOR NEXT STEP
13

206 (x2)
LAG SCREW - 3"
198 (x2)
WASHER - 8x19
205 (x4)
BOLT - 2 1/4"
198 (x4)
WASHER - 8x19
192 (x4)
NUT BARREL - 7/8"
199 (x4)
WASHER - 12x19
D12 (x2)
SHORT ANGLE BRACE
LAG SCREW WH BLK
5/16x3
(x4)
H100206 BOLT WH BLK
5/16x2-1/4
(x8)
H100205 NUT BARREL WH BLK
5/16x7/8
(x8)
H100192
WASHER LOCK EXT BLK
8x19
(x12)
H100198 WASHER LOCK EXT BLK
12x19
(x8)
H100199
SHORT ANGLE BRACE - W4L13483
1 3/8"x5 1/4"x29 3/4" (36x134x755)
D12
(x2)
2. ASSEMBLE AS SHOWN
USING THE PRE-DRILLED
PILOT HOLES IN POSTS.
STEP 2
1. REPEAT THIS STEP
TWICE FOR OTHER SIDE.
14

192 (x4)
NUT BARREL - 7/8"
199 (x4)
WASHER - 12x19
198 (x4)
WASHER - 8x19
205 (x4)
BOLT - 2 1/4"
D03 (x1)
JOIST END
D02 (x1)
JOIST
D05 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
JOIST - W4L13485
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D02
(x2)
NOTE OVERLAP AND
BOARD ORIENTATION.
REPEAT STEP TO COMPLETE TWO
INNER JOIST ASSEMBLIES.
NUT BARREL WH BLK
5/16x7/8
(x16)
H100192
WASHER LOCK EXT BLK
12x19
(x16)
H100199
WASHER LOCK EXT BLK
8x19
(x16)
H100198
BOLT WH BLK
5/16x2-1/4
(x16)
H100205
JOIST END - W4L13492
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D03
(x2)
JOIST END - W4L13484
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D05
(x2)
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x3)
STEP 3
REPEAT ON OPPOSITE END
D15 (x1)
LONG ANGLE BRACE W/TAG
D15 IS USED JUST ONCE.
OTHER INNER JOIST ASSEMBLY
WILL USE (2) D11'S.
D15
(x1)
LONG ANGLE BRACE W/TAG-W2A03347
1 3/8"x5 1/4"x37 1/8" (36x134x942)
15

192 (x4)
NUT BARREL - 7/8"
205 (x4)
BOLT - 2 1/4"
199 (x4)
WASHER - 12x19
198 (x4)
WASHER - 8x19
D06 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
D01 (x1)
JOIST
D04 (x1)
JOIST END
D11 (x1)
LONG ANGLE BRACE
LONG ANGLE BRACE - W4L13482
1 3/8"x5 1/4"x37 1/8" (36x134x942)
D11
(x4)
BOLT WH BLK
5/16x2-1/4
(x16)
H100205
NOTE OVERLAP AND
BOARD ORIENTATION.
WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x16)
H100199 NUT BARREL WH BLK
5/16x7/8
(x16)
H100192
REPEAT STEP TO COMPLETE TWO
OUTER JOIST ASSEMBLIES.
STEP 4
JOIST - W4L13476
1 3/8"x5 1/4"x95 1/4" (36x134x2420)
D01
(x2)
JOIST END - W4L13475
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D04
(x2)
JOIST END - W4L13491
1 3/8"x5 1/4"x39 3/4" (36x134x1008)
D06
(x2)
REPEAT ON OPPOSITE END
NOTE PILOT HOLES
ON TOP OF JOIST.
NOTE PILOT HOLES
ON TOP OF JOIST.
16

196 (x2)
BOLT - 7-1/4
198 (x2)
WASHER - 8x19
199 (x2)
WASHER - 12x19
193 (x2)
NUT BARREL - 1 1/2"
198 (x2)
WASHER - 8x19
206 (x2)
LAG SCREW - 3"
LAG SCREW WH BLK
5/16x3
(x8)
H100206
WASHER LOCK EXT BLK
8x19
(x16)
H100198 WASHER LOCK EXT BLK
12x19
(x8)
H100199 NUT BARREL WH BLK
5/16x1-1/2
(x8)
H100193
BOLT WH BLK
5/16x7-1/4
(x8)
H100196
UPRIGHT ASSEMBLY
FROM PREVIOUS STEPS
OUTER JOIST ASSEMBLY
FROM PREVIOUS STEPS
INNER JOIST ASSEMBLY
FROM PREVIOUS STEPS
(x2)
(x2)
UPRIGHT
ASSEMBLY
UPRIGHT
ASSEMBLY
INNER JOIST
ASSEMBLY
INNER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
OUTER JOIST
ASSEMBLY
NOTE PILOT HOLES
ON TOP OF THE
OUTER JOIST
ASSEMBLY
NOTE JOIST OVERLAP
DIRECTION FOR
PROPER ASSEMBLY.
STEP 5
(x2)
REPEAT ON EACH CORNER
17

LOCATE AND USE PILOT HOLES IN
THE OUTER JOISTS TO MOUNT D13
BOARDS AS SHOWN.
204 (x1)
LAG SCREW - 5 1/2"
198 (x1)
WASHER - 8x19
D13 (x8)
SLOTTED JOIST
LAG SCREW WH BLK
5/16x5 1/2
(x16)
H100204 WASHER LOCK EXT BLK
8x19
(x16)
H100198
SLOTTED JOIST - W4L13478
1 3/8"x5 1/4"x114" (36x134x2896)
D13
(x8)
STEP 6
REPEAT ON OPPOSITE END AND ON ALL JOISTS
18

ASSEMBLE P01 & P02 BOARDS BY ALTERNATING THEM AS YOU WORK
ACROSS THE JOIST BOARDS. AS SHOWN THE ANGLE CUT IN THE P01 &
P02 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN
ASSEMBLED.
201 (x96)
SCREW - 2 1/2"
P01 (x12)
PURLIN
P02
PURLIN
P02 (x12)
PURLIN
P01
PURLIN
PURLIN - W4L13480
1 3/8"x1 3/8"x69 5/8" (36x36x1768)
P01
(x12)
PURLIN - W4L13481
1 3/8"x1 3/8"x90 1/4" (36x36x2291)
P02
(x12)
SCREW PFH BLK
8x2-1/2
(x96)
H100201
STEP 7
ANGLE CUT
ANGLE CUT
19

DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE
USED ON CONCRETE ONLY.
PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE
A FOOT UNDER EACH POST.
STEP 8
029 (x1)
FOOT 142 SQUARE POST
FOOT 142 SQUARE POST
A100029
(x4)
SQUARE POSTS AND
TIGHTEN ALL BOLTS AND
SCREWS AT THIS TIME.
REPEAT ON ALL POSTS
20