Baileigh Industrial MH-19 User manual

OPERATOR’S MANUAL
POWER HAMMER
MODEL: MH-19
© 2015 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2015
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[email protected]

Table of Contents
THANK YOU & WARRANTY..........................................................................................1
INTRODUCTION.............................................................................................................3
GENERAL NOTES..........................................................................................................3
SAFETY INSTRUCTIONS ..............................................................................................4
SAFETY PRECAUTIONS ...............................................................................................6
TECHNICAL SPECIFICATIONS.....................................................................................8
TECHNICAL SUPPORT ................................................................................................. 8
UNPACKING AND CHECKING CONTENTS..................................................................9
Cleaning ...................................................................................................................... 9
TRANSPORTING AND LIFTING .................................................................................. 10
INSTALLATION............................................................................................................. 11
ELECTRICAL................................................................................................................ 12
OPERATION................................................................................................................. 14
Power Hammer Mode................................................................................................ 14
Rigid Mode ................................................................................................................ 16
English Wheel Mode.................................................................................................. 17
MATERIAL SELECTION............................................................................................... 18
LUBRICATION AND MAINTENANCE ..........................................................................18
PARTS DIAGRAM ........................................................................................................ 19
Stand/Frame Assembly Parts Diagram ..................................................................... 19
Slide Block Assembly Parts Diagram ........................................................................ 20
Pulley Assembly Parts Diagram ................................................................................ 21
Crankshaft Assembly Parts Diagram......................................................................... 22
Clevis Shaft Assembly Parts Diagram....................................................................... 23
Bell Crank Assembly Parts Diagram.......................................................................... 24
Main Lever Assembly Parts Diagram ........................................................................ 25
Height Adjustment Assembly Parts Diagram............................................................. 26
Left Hand Frame Assembly Parts Diagram ............................................................... 27
Guard Assembly Parts Diagram................................................................................ 28
Parts List ................................................................................................................... 29

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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.

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Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorneys' fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
Returned materials must be received at Baileigh in new condition and in original packaging.
Altered items are not eligible for return.
Buyer is responsible for all shipping charges.
A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

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3
INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However if a situation arises, refer to the manual first. If a solution cannot be
found, contact the distributor where you purchased our product. Make sure you have the serial
number and production year of the machine (stamped on the nameplate). For replacement parts
refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
Safety procedures
Correct installation guidelines
Description of the functional parts of the machine
Capacity charts
Set-up and start-up instructions
Machine operation
Scheduled maintenance
Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.
Note: This symbol refers to useful information throughout the manual.

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4
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on
your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word –DANGER, WARNING, or CAUTION
is used with the safety alert symbol. DANGER
identifies a hazard or unsafe practice that will result in
severe Injury or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating
procedures. The continual observance of these procedures will help increase your
production and extend the life of the equipment.
SAFETY INSTRUCTIONS

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5
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PINCH POINTS AND CRUSH HAZARD
NEVER place your hands, fingers, or any part of your body in the die
area of this machine.

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SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
1. Only trained and qualified personnel can operate this machine.
2. Make sure guards are in place and in proper working order before operating
machinery.
3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
4. Keep work area clean. Cluttered areas invite injuries.
5. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
6. Dressing material edges. Always chamfer and deburr all sharp edges.
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10.Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
WARNING:FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY

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7
11.Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
12.Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
13.Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
14.Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
15.Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
16.Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
17.DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
18.DO NOT touch live electrical components or parts.
19.Turn off power before checking, cleaning, or replacing any parts.
20.Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
21.Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill!
22.DO NOT bypass or defeat any safety interlock systems.
23.Keep visitors a safe distance from the work area.

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TECHNICAL SPECIFICATIONS
Mild Steel Capacity
16ga. (1.52mm)
Aluminum Capacity
12ga. (2mm)
Tooling Height Adjustment
2” (50.8mm)
Throat Depth
19” (483mm”)
Length of Stroke Adjustment
.177” - .550” (4.5 – 14mm)
Speed
0~1500 bpm (beats/minute)
Power
220VAC, 20A, 50/60hz
Motor
220V, 2Hp (1.5kw)
Shipping Weight
1600lbs (726kgs)
Shipping Dimensions
60” x 60” x 84” (1524 x 1524 x 2134mm)
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
[email protected], Phone: [phone], or Fax: [phone].
Note: The photos illustrations used in this manual are representative only and may
not depict the actual color, labeling or accessories and may be intended to illustrate technique
only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.

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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing
material and check each item carefully. Make certain all items are accounted for before
discarding any packing material.
Cleaning
Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed
unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent
cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO
NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
WARNING: SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, do not plug in the power cable, or turn the power switch on
until the missing parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS

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TRANSPORTING AND LIFTING
IMPORTANT: Lifting and carrying operations should be carried out by skilled workers,
such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the
lifting chain carefully, making sure the machine is well balanced.
Follow these guidelines when lifting with truck or trolley:
The lift truck must be able to lift at least 1.5 –2 times
the machines gross weight.
Make sure the machine is balanced. While
transporting, avoid rough or jerky motion, and maintain
a safe clearance zone around the transport area.
Use a fork lift with sufficient lifting capacity and forks
that are long enough to reach the complete width of
the machine.
Remove the securing bolts that attach the machine to
the pallet.
Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
Move the machine to the required position and lower gently to the floor.
Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
Follow these guidelines when lifting crane or hoist:
Always lift and carry the machine with the lifting holes provided at the top of the machine.
Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the
machine.
Take proper precautions for handling and lifting.
Check if the load is properly balanced by lifting it an inch or two.
Lift the machine, avoiding sudden accelerations or quick changes of direction.
Locate the machine where it is to be installed, and lower slowly until it touches the floor.

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INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
Overall weight of the machine.
Weight of material being processed.
Sizes of material to be processed through the machine.
Space needed for auxiliary stands, work tables, or other machinery.
Clearance from walls and other obstacles.
Maintain an adequate working area around the machine for safety.
Have the work area well illuminated with proper lighting.
Keep the floor free of oil and make sure it is not slippery.
Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
FLOOR: This tool distributes a large amount of weight over a small area. Make certain that
the floor is capable of supporting the weight of the machine, work stock, and the operator.
The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to
eliminate by using shims.
WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
POWER SUPPLY PLACEMENT: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.

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ELECTRICAL
Motor Specifications
Your tool is wired for 220VAC, 50/60hz alternating current. Before connecting the tool to the
power source, make sure the machine is cut off from power source.
Considerations
Observe local electrical codes when connecting the machine.
The circuit should be protected with a time delay fuse or circuit breaker with a amperage
rating slightly higher than the full load current of machine.
A separate electrical circuit should be used for your tools. Before connecting the motor to the
power line, make sure the switch is in the “OFF” position and be sure that the electric current
is of the same characteristics as indicated on the tool.
All line connections should make good contact. Running on low voltage will damage the
motor.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
WARNING:In all cases, make certain the receptacle in question is
properly grounded. If you are not sure, have a qualified electrician check the
receptacle.

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Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:
LENGTH
AMP RATING
25ft
50ft
100ft
0-6
16
16
16
7-10
16
16
14
11-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
WIRE GAUGE
An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.
Power cord connection:
1. Turn the main disconnect switch on the control panel to the OFF position.
2. Unwrap the power cord and route the cord away from the machine toward the power supply.
a. Route the power cord so that it will NOT become entangled in the machine in any
way.
b. Route the cord to the power supply is a way that does NOT create a trip hazard.
3. Connect the power cord to the power supply and check that the power cord has not been
damaged during installation.
4. When the hammer and dies area is clear of any obstruction. The main disconnect may be
turn ON to test the operation. Turn the main disconnect to OFF when the machine is not in
operation.

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OPERATION
The MH-19 Reciprocating Hammer is a multi-stroke reciprocating machine, capable of many
different metal forming operations. In the next few steps, we will explain each mode of operation
as well as setting the tooling
Power Hammer Mode
In power hammer mode, the upper slide ram is connected to the crank toggle mechanism via a
multi stack leaf spring. As the crank turns, speed and momentum load the spring which in turn
“throws” the upper slide ram down with spring force and gravity. The amount of throw and force
are controlled by speed and/or stroke.
The speed is controlled through a
variable foot control and a limiting
potentiometer on the upper control box.
The foot control fully depressed will max
out at whatever the limiting potentiometer
is set to.
1. To set the machine to power hammer
mode the control box must be turned
in the “off” position.
2. Remove the shear bolt (A) and
bushings in the upper rear lever
connection point. Store the bolt and
spacer bushings in a safe place.
Removing the bolt will separate the
leaf spring from rigid mode and the
spring will be free to move.
3. Next, the stroke can be set. Insert the
hand wheel (B) onto the hex shaft.
CAUTION: Always wear proper hearing and eye protection with side
shields, safety footwear, and leather gloves to protect from burrs and sharp edges.
Keep hands and fingers clear of the hammer dies.
When handling large heavy sheets make sure they are properly supported.
WARNING: HEARING PROTECTION MUST BE WORN AT ALL TIMES
WHEN OPERATING THIS MACHINE.
A
H
G
C
F
E

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4. Rotate until the scale (C) reads .400, this
is a good place to start for thumbnail
shrink dies. Tighten the lock lever.
5. To install the tools, remove the 1” quick
release pin (D) and drop the lower tool
holder out of the way, then remove the
1/2" pins (E).
6. Install the tools and re install the pins.
7. After the tools are installed, the gap needs
to be set. To set the gap, turn the main
crank hand wheel (F) to the “bottom dead
center” or the lowest the slide ram will go.
8. Loosen the down feed lock lever (G) and
rotate the down feed hand wheel (H) until the
gap between the tools is about 1/4". This is
where most dies work the best. Make sure all
lock levers are tight and the quick release pins
are fully installed. Check the motion, tool
clearance and verify the gap by rotating the
main crank hand wheel (F).
9. Set the control switch (I) to the “ON Foot
Control” position.
10.Set the limiting potentiometer (J) to about 1000
BPM (Beats Per Minute), slowly press the foot
control, the machine should begin to
“hammer”, hitting harder the faster you go.
WARNING: The tools on this machine should never come in contact with
each other, if they do, machine damage will occur.
C
B
E
D
F
G
H
J
I

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11.Shrinking as well as most of the shaping functions will take time to learn and control. To
practice shrinking, use 3003-H14 .059 wall aluminum. This is a good material to learn on
because it shapes easily and is more forgiving. To shrink start feeding the metal in slowly
controlling the shrink by your foot control; slowing as you pull out not to flatten the edge too
much.
12.The hammer mode is also used for planishing. Install the flat top die and the 6000R x 1000F
lower hammer die. This die has a contact patch of 1” diameter. Install the tools following the
same steps as before. Adjusting the stroke will give different results. Shortening the stroke
will allow different speed settings, faster speeds can be achieved by finding the “sweet spot”,
just before the spring begins to float. The stroke CAN be adjusted on the fly. The
combinations of stroke / speed / down feed are almost endless.
13.These dies can be used for planishing as well as stretching. The flat top die is used for most
of the stretching applications except for aggressive doming. The rubber die can be installed
on either the top or bottom depending on your application.
Rigid Mode
Rigid mode is used for functions similar to a Pullmax® machine. The hammer spring is
deactivated and bolted rigid. This mode is used for short stroke tooling such as beading,
flanging, mechanical shrinking, mechanical stretching etc.
1. To set the machine in this mode, turn the control switch to “Off”.
2. Loosen the down feed lock lever and rotate the down feed hand wheel to lift the upper
tooling all the way “up”. This will allow enough clearance to install the lock bolt.
3. Install the lock bolt and bushings through the lever assembly and tighten to 50ft.lbs. The lock
bolt is designed to shear off if the machine is set to crash, or the load is too great.
4. With the bolt in place, install the mechanical stretch dies. There is no top or bottom, but
make sure they are both “stretch” dies.
IMPORTANT: With the tools installed, it is very important that the tool gap is set
properly or the shear bolt will fail.
5. Always set your tools with the main crank hand wheel. The gap should be set to material
thickness first, then slowly bring the slide ram down to get the desired stretch. Be careful not
to give it too much stretch or the tools may bottom out. The stroke should be no greater than
.250 and the max speed around 200 BPM. Use the foot control to work the stretching tools.
6. Beading tools can be installed in the same fashion; but the tool clearance is more critical. It
must be slightly greater than the material thickness.
7. When beading or flanging, use of the roller fence will ensure perfectly straight forms. Setting
the roller fence is self-explanatory.

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8. When beading, flanging, or forming the control can be either foot or the preset “on”,
whichever the user wants.
9. The maximum speed is 1500 BPM; you should only use maximum BPM if the stroke is set to
the minimum. Most forming applications in rigid mode work at 1000 BPM.
10.Another common tool in this mode is a joggle tool which can be simply made from 1/2" mild
steel and installed in the universal tool holder.
English Wheel Mode
Note: Optional tooling required.
1. To set the machine to English wheel mode, the main power switch must be turned off to
prevent accidental machine start up.
2. The machine must be in rigid mode.
3. Set the stroke to the minimum and bottom dead center.
4. Remove all the tooling and quick release pins.
5. Now you can install the upper wheel assembly. The down feed may need to be adjusted
down to gain enough clearance for the wheel assembly. It is best if two people do this job,
one person holding the wheel assembly, and one person to install the 1/2" quick release pin.
6. Once the pin is installed, the pinch bolt can be tightened locking the upper wheel assembly
onto the slide ram.
7. Raise up the upper wheel with the down feed hand wheel and install the lower wheel holder
onto the lower tool holder receiving hole, install the 1/2" quick release pin.
8. Choose a lower roller and drop it into the saddles and lower the upper wheel to match the
material thickness. The lower wheel can be tipped by loosening the center arc bolt and
rotating its holder, this is used for “tipping” or edging panels.
9. When wheeling, the down force is controlled by the down feed hand wheel.

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MATERIAL SELECTION
When selecting materials keep these instructions in mind:
Material must be clean and dry. (without oil)
Material should have a smooth surface so it processes easily.
Dimensional properties of material must be consistent and not exceed the machine capacity
values.
Chemical structure of material must be consistent.
Buy certificated steel from the same vendor when possible.
LUBRICATION AND MAINTENANCE
Check daily for any unsafe conditions and fix immediately.
Check that all nuts and bolts are properly tightened.
On a weekly basis clean the machine and the area around it.
Lubricate threaded components and sliding devices.
Apply rust inhibitive lubricant to all non-painted surfaces.
There are 7 grease fittings on the machine. Grease these fittings every month with two
pumps from a standard grease gun.
Check for any worn or damaged parts and replace immediately.
Check and fill oil cup as needed. Use AW-46 hydraulic oil.
Note: Proper maintenance can increase the life expectancy of your machine.
CAUTION: It must be determined by the customer that materials being
processed through the machine are NOT potentially hazardous to operator or
personnel working nearby.
WARNING:Make sure the electrical disconnect is OFF before working on
the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.