Baileigh Industrial PH-28A User manual

OPERATOR’S MANUAL
RECIPROCATING MACHINE
MODEL: PH-28A
© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2018
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[e-mail]

Table of Contents
THANK YOU & WARRANTY ..........................................................................................1
INTRODUCTION............................................................................................................. 3
GENERAL NOTES.......................................................................................................... 3
SAFETY INSTRUCTIONS ..............................................................................................4
SAFETY PRECAUTIONS ...............................................................................................6
Dear Valued Customer:...................................................................................................6
TECHNICAL SPECIFICATIONS.....................................................................................8
TECHNICAL SUPPORT .................................................................................................8
UNPACKING AND CHECKING CONTENTS..................................................................9
Cleaning......................................................................................................................9
TRANSPORTING AND LIFTING ..................................................................................10
INSTALLATION.............................................................................................................11
MOUNTING AND ASSEMBLY......................................................................................12
SETUP..........................................................................................................................12
Tooling Installation..................................................................................................... 12
Tooling Clearance Adjustment...................................................................................13
Air Setting..................................................................................................................13
OPERATION.................................................................................................................14
LUBRICATION AND MAINTENANCE ..........................................................................15
Pneumatic Care.........................................................................................................15
PARTS DIAGRAM ........................................................................................................16
FRAME ......................................................................................................................... 17
PNEUMATICS............................................................................................................... 18
ANVIL RAM...................................................................................................................19
QUICK RELEASE......................................................................................................... 20
HAMMER HEAD- PRE 2018......................................................................................... 21
Parts List ................................................................................................................... 22
HAMMER HEAD- 2018 AND AFTER............................................................................ 24

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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.

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Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorney fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
•10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
•You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
•Returned materials must be received at Baileigh in new condition and in original packaging.
•Altered items are not eligible for return.
•Buyer is responsible for all shipping charges.
•A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However, if a situation arises, refer to the manual first. If a solution cannot
be found, contact the distributor where you purchased our product. Make sure you have the
serial number and production year of the machine (stamped on the nameplate). For
replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•Safety procedures
•Correct installation guidelines
•Description of the functional parts of the machine
•Capacity charts
•Setup and start-up instructions
•Machine operation
•Scheduled maintenance
•Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any modifications.
Note: This symbol refers to useful information throughout the manual.

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SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER,WARNING,or CAUTION – is used with the safety alert symbol.
NOTICE, which is not related to personal injury, is used without a symbol.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could
result in property damage.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
DANGER
WARNING
CAUTION
NOTICE

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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
AIR HOSE FAILURE
Exercise CAUTION around air hoses in case of a hose or fitting
failure.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF CRUSH HAZARD
NEVER place your hands, fingers, or any part of your body in the die
area of this machine.
WARNING: This machine has a maximum operating pressure of 120 PSI.
Exceeding the maximum pressure can lead to high pressure parts failure,
which may cause serious personal injury!

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SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard will not make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
Dear Valued Customer:
• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.
PLEASE ENJOY YOUR BAILEIGH MACHINE!....PLEASE ENJOY IT SAFELY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel can operate this machine.
3. Make sure guards are in place and in proper working order before operating
machinery.
4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
5. Keep work area clean. Cluttered areas invite injuries.
6. Overloading machine.By overloading the machine, you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY

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7. Dressing material edges. Always chamfer and deburr all sharp edges.
8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machine’s rated capacity.
9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
10.Dress appropriately.DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
11.Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
12.Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
13.Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
14.Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
15.Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
16.Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
17.Keep visitors a safe distance from the work area.
18.Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
19.DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.

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TECHNICAL SPECIFICATIONS
Control Power
Pnumatic, 80 – 120psi
Air Consumption
15CFM
Blows per Minute
0 – 1000
Tooling Height Adjustment
1.5" (38.1mm)
Capacity
Mild Steel
Aluminum
16ga., 0.059” (1.51mm)
14ga., 0.064” (1.62mm)
Throat Depth
28” (711mm)
Included Tooling
2.5” Thumbnail Shrinking Dies,
2.5” Master Flat Top Die,
1” Linear Stretch Die,
Ø2.5” x 36” Radius Die,
Ø2.5” x 24” Radius Die,
Ø2.5” x 12” Radius Die,
Weight
1000 lbs (454kg)
Shiping Dimensions
36” x 48” x 70” (915 x 1219 x 1778mm)
Based on a material tensile strength of *60000 PSI – mild steel
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
[e-mail], Phone: [phone], or Fax: [phone].
Note: The photos and illustrations used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.

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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
Cleaning
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This waxy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
WARNING: SUFFOCATION HAZARD!
Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS

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TRANSPORTING AND LIFTING
Follow these guidelines when lifting with truck or trolley:
•The lift truck must be able to lift at least 1.5 – 2 times
the machines gross weight.
•Make sure the machine is balanced. While
transporting, avoid rough or jerky motion, and maintain
a safe clearance zone around the transport area.
•Use a fork lift with sufficient lifting capacity and forks
that are long enough to reach the complete width of
the machine.
•Remove the securing bolts that attach the machine to
the pallet.
•Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
•Move the machine to the required position and lower gently to the floor.
•Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
Follow these guidelines when lifting crane or hoist:
•Always lift and carry the machine with the lifting holes provided at the top of the machine.
•Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the
machine.
•Take proper precautions for handling and lifting.
•Check if the load is properly balanced by lifting it an inch or two.
•Lift the machine, avoiding sudden accelerations or quick changes of direction.
•Locate the machine where it is to be installed, then lower slowly until it touches the floor.
NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a
truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting
chain carefully, making sure the machine is well balanced.

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INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
•Overall weight of the machine.
•Weight of material being processed.
•Sizes of material to be processed through the machine.
•Space needed for auxiliary stands, work tables, or other machinery.
•Clearance from walls and other obstacles.
•Maintain an adequate working area around the machine for safety.
•Have the work area well illuminated with proper lighting.
•Keep the floor free of oil and make sure it is not slippery.
•Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
•If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
•LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
•FLOOR: This machine distributes a large amount of weight over a small area. Make certain
that the floor is capable of supporting the weight of the machine, work stock, and the
operator. The floor should also be a level surface. If the unit wobbles or rocks once in place,
be sure to eliminate by using shims.
•WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
•AIR SUPPLY PLACEMENT: The air supply should be located close enough to the machine
so that the airline is not in an area where it would cause a tripping hazard.

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MOUNTING AND ASSEMBLY
1. Determine the most suitable location for your
machine based on the planned usage. Larger
workpieces will require a larger space around the
machine.
2. Consider placing this machine on an industrial
grade floor mat to reduce vibration.
3. Check the oil level in the air lubricator. If the oil
level is low, refill with an SAE 10-weight non-
detergent, non-additive oil.
4. Install a male 1/4” NPT quick connector fitting into
the air inlet of the filter/regulator.
SETUP
Set up involves installing the tooling, setting the gap
between the anvil and the hammer head, setting the
air pressure, positioning the foot pedal in a
comfortable position for the operation of the machine.
Tooling Installation
1. Lift the quick release handle (A) to raise the
hammer head.
2. Loosen the two clamping block bolts (B).
3. If needed, lower the anvil ram to allow for
clearance to insert the upper tool (C) into the
hammer head.
4. Align the index slot on the tool to the hammer
head and hold the fully upward and tighten the
two clamping bolts (B).
5. Insert the lower die (D) into the anvil ram and
align the die with the pin holes and install the lock
pin (D).
6. Pull forward on the quick release handle (A) to
lower the hammer head to the anvil.
7. Set the tooling clearance.
A
D
E
C
B

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Tooling Clearance Adjustment
1. Disconnect the machine from the air supply.
2. Install the desired tooling into the hammer head and anvil ram.
3. Pull forward on the quick release handle (A) to
lower the hammer head to the anvil.
4. Loosen the anvil lock nut (B) to allow the anvil ram
(C) to turn.
5. Remove the lower tool lock pin (D) to allow the
lower tool to rotate within the anvil ram.
6. Adjust the anvil ram (A) up or down until the gap
between the dies is the same as the material
thickness. Example: 16ga. = 0.059” (1.51mm)
thick, this should be the gap.
Note:For dies that have an interlocking
type profile, verify that the lower die is aligned with the
upper die when setting the clearance between the
dies. Failure to align the dies will damage the tooling.
7. Install the tool lock pin (D). Because the holes for
the anvil ram may not align with the tool hole, the
anvil ram must be turned to align the holes.
8. Rotate the anvil ram to increase to increase the
tool clearance until the first possible set of holes
will align with the tool and install the lock pin. If at
all possible, do not increase the gap to more than 2
times the material thickness.
9. Tighten the anvil lock nut (B).
10.Once the gap is set, use the release handle to open and close the hammer for easier
loading. Always lock the handle when the hammer is in use.
Air Setting
1. Connect the machine to the air supply.
2. Set the desired air pressure between 80-120PSI using the filter/regulator dial. A lower air
pressure will provide a softer hammer blow.
3. Adjust the oil flow using the dial at the top of the lubricator. A setting of 2 drips per minute is
sufficient for regular operation.
A
B
F
C
E
D

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OPERATION
PRACTICE AND PATIENCE. A Reciprocating Hammer is a simple tool that is easy to start to
use however, it is the type of tool that requires experience to master.
When an operator keeps in mind a few safety considerations as noted in the front of the manual
they can create and form metal to almost any shape.
The best recommendation is to practice, take notes, experiment, and seek out advice through
technical colleges, individual mentoring with an experienced operator, and through online
forums and trade magazines.
1. Use a permanent marker to layout the design, pattern, or area on the material which will be
formed. This will be the area that is worked between the dies during the hammering
operation.
2. Install the desired tooling.
3. Set the required clearance between the dies for the material thickness to be processed.
4. Connect the machine to the air supply and set the air pressure.
5. Position the material between the dies in a comfortable and controlled position.
6. Pull the quick release handle forward to lower the hammer head to the operating position.
7. Position yourself and the material so that you can clearly see the area on the material that
the hammer will contact. This is important for controlling the amount of forming and area of
the forming of the material.
8. Using the foot pedal, slowly press down on the pedal to obtain the desired number of beats
per minute (BPM).
9. The max speed is 1000 BPM; you should only use max BPM if the stroke is set to the
minimum. Most forming applications will work at a lower speed rate.
CAUTION: Always wear proper hearing and
eye protection with side
shields, safety footwear, and leather gloves to protect from burrs and sharp edges.
Keep hands and fingers clear of the dies.
When handling large heavy sheets make sure they are properly supported.
WARNING: DO NOT run this machine with no material. The tools on this
machine should never directly come in contact with each other while hammering. If
they do, the tooling can shatter causing injury and machine damage.

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10.Keep moving. Once the hammer has started, keep the material moving between the dies
and within the area marked on the material. While you may go over an area several times
during the forming process, it is very unusual to hammer in one place for any length of time.
11.Keep working the material until it is formed as desired. This may be when it matches your
imagination or when it matches a form or template.
12.One of the most common tools used are the supplied Mini Thumbnail Shrink dies. Set the
most downward stroke to be equal to the material thickness.
13.Beading tools can be installed in the same fashion; but the tool clearance is more critical. It
must be slightly greater than the material thickness.
LUBRICATION AND MAINTENANCE
Before every use:
•Check daily for any unsafe conditions and fix immediately.
•Check that all nuts and bolts are properly tightened.
•Check oil level in the lubricator, refill as needed with an SAE 10-weight non-detergent, non-
additive oil.
•On a weekly basis clean the machine and the area around it.
•Lubricate threaded components and sliding devices.
•Apply rust inhibitive lubricant to all non-painted surfaces.
Note: Proper maintenance can increase the life expectancy of your machine.
Pneumatic Care
Start with clean and dry. Follow your compressor manufacturer’s instructions for proper
maintenance, filtering, and moisture control and removal.
Use a 10W pneumatic air tool oil in an oiler set at the lowest setting to provide enough oil to the
system to maintain good lubrication. Once started, do not allow the air system to run dry.
WARNING:Maintenance should be performed on a regular
basis by
qualified personnel.
Always follow proper safety precautions when working on or around any machinery.

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PARTS DIAGRAM

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FRAME

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PNEUMATICS