Bajaj Auto CT100B User manual

Dear Customer,
Congratulations on choosing “CT 100 B” motorcycle, one of the finest motorcycles in the
country brought to you by Bajaj Auto Limited.
Before you prepare for riding, please read this User's Guide carefully to familiarize yourself
with the mechanism and the controls of the vehicle.
To maintain your bike in perfect running condition to deliver consistent performance, we
earnestly advise you to avail periodic services, at Bajaj Dealers.
You can entrust Bajaj Dealers, who are well equipped with all necessary facilities, skill sets
and trained manpower for servicing and repairs of your “CT 100 B”. In the rare event of
going to a local garage, always insist on Genuine Bajaj Spares to ensure safety,
performance and longer life of your vehicle.
Should you require any additional information, please approach Bajaj Dealers. If necessary,
you may also write to selling dealers, with relevant details like Registration no. Chassis no.,
Engine no., Date of purchase, Kms. run, name of selling dealer and your contact numbers.
Finally, may we request you to give your motorcycle a proper care and regular maintenance,
as described in this manual. We are sure this will offer you a long trouble-free ownership
experience.
Wishing you unlimited miles of happiness!
International Marketing
BAJAJ AUTO LIMITED
Akurdi Pune - 411 035 India
(DOC. No. 71112387, REV: 03,NOV.2017)
Foreword

Identification Data
Description
1. Technical Specifications...................... 1
2. Location of Parts................................. 2
3. How to Ride Motorcycle..................... 11
4. Safe Riding Tips.................................. 12
5. Daily Safety Checks............................ 13
6. Running In Instruction......................... 14
7. Periodic Maintenance Information............ 15
8. Periodic Maintenance & Lubrication........ 17
9. Non-use Maintenance.............................. 21
Notice: The description and illustration in this booklet are not to be taken as binding on the
manufacturers. The essential features of the type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the right to carry out at any moment without being
obliged to bring this booklet upto-date. Modifications on the vehicle, parts or accessories
as may be convenient and necessary.
Safety and Warning information :
Warning : This indicates that a potential hazard or injury to you or other persons & to the
vehicle can happen if advice provided is not followed
Caution : This indicates that a potential hazard that could result in vehicle damage. Follow
the Advice provided with the caution.
1
Engine : 4 stroke, Single cyl.
Air cooled, SI Engine.
Bore x Stroke : 53.0 mm x 45.0 mm
Engine Displacement : 99.27 cc
Compression Ratio : 9.5 : 1
Idling Speed : 1300 + 100 rpm
Max. Net Power : 6.03kW (8.2Ps) at 7500
rpm
Max. Net Torque : 8.05 Nm at 4500 rpm
Ignition System : Digital CDI with twin
map ignition
Spark Plug : Mico UR3AC,
Champion PRZ9HC
Spark Plug Gap : 0.6 to 0.7 mm
Lubrication : Wet sump, Forced.
Transmission : 4 speed constant mesh.
Brake Front / Rear : Mech. expanding shoe.
Fuel Tank Capacity :
Full : 9.3 litres
Reserve : 2.2 litres
Usable Reserve : 1.2 litres
Tyre Size :
Front : 2.75 x 17
Rear : 3.00 x 17
Tyre Pressure :
Front : 1.75kg / cm2 (24.5 PSI)
Rear (solo) : 2 kg / cm2 (28 PSI)
Rear (pillion) : 2.50 kg / cm2 (36 PSI)
Dimensions :
Length : 1977 mm
Width : 770 mm
Height : 1069 mm
Wheel base : 1235 mm
Min. Turning radius : 1900 mm
Ground clearance : 169 mm (Min.)
Electrical System : 12 Volts AC + DC
Head Lamp : 35/35 W
Stop Lamp/Tail Lamp : 12V 10 / 5W
Turn Signal Lamp : 10 W
Neutral Indicator Lamp : 3 W
Hi Beam Indicator Lamp : 3 W
Turn Pilot Indicator Lamp : 3 W
Speedometer Lamp : 3 W (2 Nos.)
Horn : 12 V DC
Battery : 12 V-2.5 Ah
Vehicle Kerb Weight : 108 kg. (Alloy Wheel)
: 109 kg. (Spoke Wheel)
Gross Vehicle Weight : 238 kg. (Alloy Wheel)
: 239 kg. (Spoke Wheel)
Max. Speed : 90 km/hr.
(single rider 68 kg)
0
Climbing ability : 25% (14 ) max.
Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change.
• Values given above are nominal and for guidance only. 15% variation
is allowed to cater for production and measurement variation.
Technical Specifications

2
Location of Parts
Clutch Lever
Fuel Tank Rear Shock
Absorber Grab
Handle
Pillion
Foot Rest
Gear
Change Lever
Front Fork
3
Location of Parts
1. Mirror - LH/RH
2. Control Switch LH
3. Speedo Console
4. Control Switch RH
5. Throttle Grip
6. Indicators LH/RH
7. Fuel Tank Cap
The Frame and Engine serial numbers are
used to register the motorcycle. They are
the unique alpha-numeric codes to identify
your particular vehicle from others of the
same model and type.
Engine Number
Frame Number
4
5
1
1
23
66
7
5

Location of Parts
1. Turn Signal Indicator (LH & RH) : When
turn signal switch is turned to Left or Right,
Turn pilot indicator will flash with engine
running.
2. Speedometer : The Speedometer pointer
shows the speed of vehicle.
3. Odometer : The Odometer shows the total
distance that the vehicle has accumulated.
4. Hi beam Indicator : When Headlight is
‘ON’ and Hi beam is selected with engine
running, Hi beam indicator will be lit.
5. Neutral Indicator :
When the transmission is in Neutral and
Ignition switch ‘ON’, with engine running
the Neutral indicator is lit.
6.Steering cum Ignition Lock : It has
three positions.
1
4
LOCK: Steering locked. Ignition OFF.
OFF: Steering unlock. Ignition OFF.
ON: Steering unlock. Ignition ON.


2
34
5
6
5
Location of Parts
Fuel Tank Cap
• To open the fuel tank cap, insert the key
in the lock and turn it clockwise and lift
fuel tank cap.
• ‘Fuel Tank Cap’ is locked when pushed
back into the place.
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fuel Tank
Cap
Fuel Tap
OFF
ON
RES
To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
the key inside & turn toward ‘LOCK’ position.
Match the lock position & turn key to ‘LOCK
position. Lock the steering & remove the key.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to  or  position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover LH lock’.

6
Location of Parts
A. Turn Signal Switch :
: When the turn signal switch is turned to
Left the Left side Front and Rear turn
signal flash ‘ON’ and ‘OFF’.
: When the turn signal switch is turned to
Right the Right side Front and Rear
turn signal flash ‘ON’ and ‘OFF’.
B. Horn Button :
: Press horn button for sounding horn.
Right Handle Bar Switches
B
A
Left Handle Bar Switches
7
Location of Parts
Removal Of Side Cover LH and RH
• Insert the key into cover lock (C) & turn the key clockwise & pull ‘Side cover’ LH out from
bottom.
• Pull ‘Side cover’ from (A) to release Lug provided on ‘Side cover’ from hole provided on
‘Frame’.
• Slide the ‘Side Cover’ forward (towards the engine) from location (B) to release slot provided on
front side of ‘Side cover’ from bracket with rubber cap provided on ‘Fuel Tank’. Take out ‘Side
cover’.
• Similarly ‘Side cover’ RH can be removed after removing screw (D).
Caution : Remove cover as described above, otherwise the lugs may break.
Ignition switch ‘ON’
Engine ‘OFF’
Ignition switch ‘ON’
Engine Running
Speedometer lamp,Tail
lamp, Number Plate Lamp,
Pilot Lamp in Headlamp
will get ‘ON’.
Headlamp will get ‘ON’ as
per Low/High Beam
selector switch position.
: Hi Beam
: Low Beam
AHO Feature
AHO (Automatic Headlight ON) feature is provided.
There is no ‘Light switch’ on RH control switch.
SIDE
COVER LH
A
B
C
SIDE
COVER RH
D
B
A

9
Location of Parts
SIDE
COVER LH
A
B
C
SIDE
COVER RH
D
B
A
Fitment Of Side Cover LH and RH
• Match slot (B) provided on front side of ‘Side Cover’ with bracket provided on ‘Fuel
Tank’ and slide ‘Side cover’ backward (towards Tail lamp).
• Match Lug (A) provided on rear side of ‘Side cover’ with hole provided on ‘Frame’ and
press ‘Side cover’ inside.
• Match the lock plate of ‘Side cover’ properly with bracket on ‘Chassis’ and Lock. (For
‘Side cover’ LH).
• For ‘Side cover’ RH adopt same procedure and fit the screw (D) properly.
Caution : Fit cover as described above to ensure proper fitment.
8
Location of Parts
FRONT
BRAKE
ADJUSTER
Front Brake Adjustment
For safe riding, the brakes must always be maintained in perfect condition. Brake is properly
adjusted if
• The wheel rotates freely when the control lever is in the resting position.
• The braking action starts after Front brake lever is pressed by 2-3 mm.
These conditions are obtained by adjusting the cables by means of adjuster shown in the
figure and minor play adjustments can be done by adjuster provided near front brake lever.

10
Location of Parts
Rear Brake Adjustment
Rear brake is properly adjusted if
• The wheel rotates freely when the brake pedal is in the resting position.
• The braking action starts after Brake pedal is pressed by 20-30 mm.
These conditions are obtained by adjusting the cables by means of adjuster shown in the
figure.
Warning :
Brakes are items of personal safety and hence must be maintained in perfect condition.
REAR
BRAKE
ADJUSTER
11
How to Ride Motorcycle
Moving off :
• Check that Center/Side stand is up.
• Depress the clutch lever.
st
• Shift into 1 gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
• As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough fuel to keep running.
Shifting gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
Warning : When
shifting down to
lower gear, do
not shift at such
a high speed
that the engine
rpm rises
excessively and
which may
cause the rear
wheel to skid.
2
3
4
1
N
A
A : Gear Shifting Lever
Note : When the engine is already warm on
0
hot days (Higher than 35 C), open the throttle
part away instead of using the choke, and
then start the engine. It is recommended to
start the engine with the transmission in
neutral.
ABA : Choke “ON”
B : Choke “OFF”
Starting the engine :
• Keep the fuel tap to ON or RES position.
• Turn ignition switch to ON position.
• Confirm that the vehicle (transmission) is in
neutral.
• If the engine is cold or when starting for
first time, use choke for quick starting.
Choke lever (A) is located on LH side
switch.
• Keep the throttle completely closed, and
kick the engine with kick starter lever.
• When the engine is warmed up enough to
idle without using choke, return the choke
to OFF position.

12
How to Ride Motorcycle / Safe Riding Tips
Braking :
• Close the throttle completely, leaving the
clutch engaged (except while shifting
gears) so that the engine braking will help
slow down the motorcycle.
• Shift down one gear at a time so that you
are in Neutral when you come to a
complete stop.
• When stopping, always apply both brakes
at the same time. Normally the front brake
should be applied a little more than the
rear. De-clutch as necessary to keep the
engine from stalling.
• Never lock the brakes, or it will cause the
tyre to skid. When cornering, use brakes
judiciously and do not de-clutch. Reduce
your speed before you get into the corner.
• For emergency braking, disregard
downshifting, and concentrate on applying
the brakes as hard as possible without
skidding.
Stopping the vehicle :
• Close the throttle completely.
• Shift the transmission into neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
• Support the motorcycle on a firm level
surface with the center or side stand &
lock the steering.
Parking :
• Shift the transmission into neutral and turn
the ignition switch OFF.
• Support the motorcycle on a firm level
surface with the center or side stand.
Caution : Do not park on a soft or steeply
inclined surface other wise the motorcycle
may fall over.
Safe Riding Tips
• Wear A Helmet : Always wear a helmet
while riding. Your helmet should conform
as per your country standards.
• Read thoroughly the instructions in this
manual and follow them carefully.
• Avoid unnecessary accessories for the
safety of both rider and other motorists.
• Get familiar with traffic rules & regulations
in your states as well as general traffic
signs.
• Do not overload your vehicle.
13
Safe Riding Tips / Daily Safety Checks
• Familiarise yourself well with starting,
acceleration and braking of the vehicle.
• When applying the brakes, use both, the
front and rear brakes. Applying only one
brake may cause the rider to loose control,
use more of the front than rear judiciously
depending on road surface conditions.
• Riding at proper speed and avoiding
unnecessary acceleration and braking are
important not only for safety and low fuel
consumption, but also for longer life of the
vehicle and smooth operation.
• During rainy season ride the vehicle more
cautiously. Remember vehicles skid more
easily during light showers.
• Drive cautiously. Start early and reach your
destination safely.
• Always carry vehicle registration papers,
insurance and a valid driving licence with
you.
• Rainy Season Care : Fit & Finish Parts
It is suggested to customer to take
appropriate care in area of heavy
monsoon or high rainfall area.
• Enough fuel level for planned distance of
journey. No fuel leakage in fuel lines.
n
• Engine oil level (bet upper - lower level mark)
• Throttle cable play of 2 - 3 mm. Smooth
operation & positive return to closed position,
• Brake Pedal Play - 20 to 30 mm.
• Wear lining Indicator within usable range.
no brake dragging.
• Drive Chain slack of 25 to 35 mm adequately
lubricated.
• Function of all lights & horn
• Smooth steering movement without restriction
• Clutch lever play - 2 to 3 mm
• Both stands return to their fully up position.
• Correct inflation pressure in both tyres
adequate tread depth - no cracks / cuts.
• Correct rear viewing span adjustment of
mirror.
The appropriate surface preventive coat to
avoid rusting / poor surface finish on
account of adverse atmospheric conditions.
Daily safety checks:

14
Running In
• Always keep the speed below the limits
mentioned in the table.
• Do not race the engine excessively.
• Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.
• Do not run at constant speed. Vary the
engine speed.
Fuel Saving Tips :
A well maintained vehicle and good driving can
contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips.
Good Riding Habits :
• Ride smoothly and steadily at an optimum
driving speed of 40 to 45 Km/h.
• Avoid harsh braking.
• Change the gear judiciously according to
the speed & load requirement.
• Don’t overload the vehicle above the
specified payload.
• Use the accelerator judiciously.
• Cut off the engine if you want to stop for
more than two minutes.
Proper running-in is important for the better life
and trouble free performance of the vehicle.
• During first 2000 kms running-in period do
not exceed following speed limits.
Kms 1st 2nd 3rd 4th
0 - 1000 15 30 45 55
1000 - 2000 20 40 60 75
Fuel Check fuel lines and connections for
leakage.
Spark plug Inspect and clean spark plug. Adjust
electrode gap. Replace periodically
Air filter Clean / Replace the air filter element
periodically.
Engine oil Check level. Use recommended grade
and quantity.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever play.
Tyre pressure Always maintain the recommended tyre
pressure.
Carburettor Clean and adjust the carburettor.
Adjust idling speed.
Vehicle Maintenance (Ensure Following)
15
Periodic Maintenance Information
A : Oil filler cap
B : Oil level gauge
C : Upper level
D : Lower level
A
B
C
D
Engine Oil : Check every week
• Always maintain engine oil level between
the upper and lower mark provided on oil
window.
• Replace the oil in accordance with periodic
maintenance chart.
Engine Oil Level Checking :
• Park the vehicle on level surface at center
stand to check the oil level.
• Check the oil level through the oil inspection
gauge as shown in the figure.a
Recommended SAE 10W30 API ‘SL’ / JASO ‘MA’
OR
Oil SAE 20W40 API ‘SL’ / JASO ‘MA’
Oil Capacity 900 ml.
It is most vital to adhere to recommended frequency
of oil change for the purpose of long life of critical
engine components. For details refer periodic
maintenance chart.
Wheel Puncture
Use the recommended levers
while removing the Tyre /
Tube for puncture work. This
will avoid any damages to the
edges / scratches on paint of
the wheel.
Oil Strainer
• Oil strainer is situated inside clutch cover.
• Oil Strainer should be cleaned periodically at
Vehicle Dealer / Authorised Service Center.

16
Periodic Maintenance Information
Spark Plug
• Remove spark plugs by using plug
spanner.
• Clean the spark plug.
• Adjust the gaps if incorrect by bending
outer electrode carefully.
Spark plug gap : 0.6 to 0.7 mm.
Spark Plug : Mico UR 3 AC or
Champion PRZ 9 HC
Tyre Pressure
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
2
Front 1.75 kg/cm (24.5 psi)
2
Rear (Solo) 2.00 kg/cm (28 psi)
2
Rear (Pillion) 2.50 kg/cm (36 psi)
Battery (12V - 2.5 Ah)
• Battery is located inside ‘Side cover’ LH.
• Check the electrolyte level in each cell and
ensure that it is between the upper and
lower level lines.
• Remove the battery filler caps and fill with
distilled water until the electrolyte level in
each cell reaches the upper level line.
• Add only distilled water to the battery. Tap
water is not a substitute for distilled water
and will shorten the life of the battery.
• Environment care is to be taken to dispose
off the used battery. It is always
recommended to hand over the same to
the Authorised battery / Bajaj dealer for
proper disposal of the same.
Tool Kit Location
• It is located inside the ‘Side Cover’ LH.
• A rubber strap is provided to hold the
tool kit.
• It can be used to keep First Aid Kit.
TOOL KIT
17
Periodic Maintenance & Lubrication Chart
Servicing
RECOMMENDED FREQUENCY
Servicing & Water Wash
Sr.
No. Operation 1st
Take care that no water
enters in Petrol tank,
Silencer & in electrical
Parts. Use caustic free
detergent for washing.
Kms
Engine oil & Engine oil filter
Oil strainer
In line paper filter or fuel cock
paper filter
Spark Plug
Air cleaner element*** & cover
‘O’ ring
1.
2.
3.
4.
7.
5.
6.
8.
R R R
CL,A,R CL,A
CL,R CL CL CL CL CL
CL CL CL CL CL
R
      
SEA 10W30 API SL / JASO
MA Grade
C,R R
Top Up
R R R
2nd 3rd
500
~
750
4500
~
5000
9500
~
10000
R R
RemarksEvery 5000 Km
after Previous Service
CL
Fuel cock sediment bowl
cleaning
CL CL
9.
Top Up Top Up
Oil strainer cleaning at
every oil change
CL,A
Cleaning Foam & Paper
as applicable. O Ring
checking at every
service & to be replaced
if found cut/damage
Carburettor rubber duct
C,R C,R
Check & replace if
required
Fuel pipe
C,R RRC C C C C

18
Periodic Maintenance & Lubrication Chart
19
RECOMMENDED FREQUENCY
Sr.
No. Operation
Valve tappet clearance
Drive chain cleaning &
lubrication
Engine air breather tube
Silencer drain hole cleaning
11.
13.
15.
16.
17.
Customer to apply OKS
chain lub spray at every
500 kms.
CL
C,A
CL,L,A
C
10.
12.
14.
Servicing
Kms
CL,L,A
1st
500
~
750
CL
CL,L,A
2nd
4500
~
5000
CL
CL,L,A
3rd
9500
~
10000
C,A
CL,L,A
CL CL
CL,L,A
CL
CL,L,A
C,A
CL
CL,L,A
Remarks
Silencer tail pipe cleaning**
CL CL CL CL CL CL CL
Replace Brake shoe at
every 15,000 kms or
earlier if worn beyond
wear indicator.
C,L,R CC,L,R C,L,R C,L,R C,L,R
Brake lining wear & lubricate
Brake cam - Check brake wear
indicator
R R
Every 5000 Km
after Previous Service
C C C C C C C
Battery electrolyte level,
specific gravity
C,A,T
Spoke tightening** - Front &
Rear
C,T
Replace rubber parts if
found damaged
C,A C,A C,A C,A C,A
Replace if damaged
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
C,T C,T C,T C,T C,T C,T C,T
RECOMMENDED FREQUENCY
Sr.
No. Operation
wiring harness & Battery
connections routine, tie bands
& clamps tightness
Ignition switch barrel cleaning &
Handle bar control switches
contacts cleaning
19.
21.
24.
25.
20.
23.
All cables & rear brake pedal-
free play
22.
Use WD40 spray or
equivalent
C,CL
C,A
C,A,T
Servicing
Kms
C,A
C,A,T
C,CL
1st
500
~
750
C,A
C,CL
C,A,T
2nd
4500
~
5000
C,A
C,CL
C,A,T
3rd
9500
~
10000
C,A
C,CL
C,A,T
C,A
C,CL
C,A,T
C,A
C,CL
C,A,T
C,A
C,CL
C,A,T
Remarks
Steering play
C,A C,A C,A C,A C,A C,A C,A C,A
Steering stem bearing*** & Cap
steering bearing (Plastic)**
Check & replace if
damaged. Use Lithon RR3
or equivalent grease for
lubrication
C,CL,
L,R
C,CL,
L,R
C,CL,
L,R C,CL
Every 5000 Km
after Previous Service
Main stand & side stand pin** Use AP grease
CL,L CL,L CL,L CL,L
18.
Swing arm pivot pin (for non silent
bush)**
L L L L L L L
All fasteners tightness
C,T C,T C,T C,T C,T C,T C,T C,T
Periodic Maintenance & Lubrication Chart

20 21
RECOMMENDED FREQUENCY
Sr.
No. Operation
General lubrication-Clutch level,
front brake level, kick lever.
Idle speed / CO%
27.
29.
28.
30.
Servicing
L
C,A
Use AP grease
C,A
L
1st
500
~
750
C,A
L
2nd
4500
~
5000
C,A
L
3rd
9500
~
10000
C,A
L
C,A
L
C,A
L
C,A
L
Remarks
Every 5000 Km
after Previous Service
SAI, EVAP hoses- Check
functionality leakage or any other
damage **
Replace if cut / damaged.
Applicable for product with
EVAP system only.
C,R C,R C,R C,R C,R C,R C,RC,R
EVAP drain tube cleaning** Applicable for product
with EVAP system only.
C,L C,L C,L C,L C,L C,L C,L C,L
Kms
26.
* It is strongly recommended to use only recommended grade of oil.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals / pipes,
Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
31.
Front fork dust seal area & inner
pipe cleaning
Applicable for front fork
with rubber bellow
C,L C,L C,L C,L C,L C,L C,L
Pillion footrest hinge lubrication**
L
Use RR3 grease
L L L L L L L
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct and careful non-
use maintenance carried out before storing the
vehicle will prevent the vehicle from rusting
and from such other non-operational damages
like fire hazards.
• Clean the entire vehicle thoroughly.
• Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettor).
• Remove the spark plug and put several
drops of 2T oil into the cylinder. Kick the
engine over slowly a few times to coat the
cylinder wall with oil and install back the
spark plug.
• Set the vehicle on a box or a stand so
that both the wheels are raised off the
ground.
• Spray oil on all unpainted metal surfaces
to prevent rusting. Avoid getting oil on
rubber parts or brake liners.
• Lubricate the control cables.
Non-Use Maintenance
• Cover the entire vehicle neatly. Make sure
that the storage area is well ventilated and
free from any source of flames or spark.
Preparation for regular use after storage :
• Clean the vehicle
• Make sure the spark plug is tight.
• Fill the fuel tank with fuel.
• Change the engine oil.
• Check all the points listed in the Daily
Safety Checks section.
• Check and inflate tyres to the proper tyre
pressure.
** For Battery:
a. Remove battery and keep it on
wooden plank, in properly ventilated
area.
b. Before taking the vehicle for use.
• Get the battery recharged from the
Authorised Service Center / Battery
Dealer.
• Check and correct electrolyte level
& apply petroleum jelly on terminals
(applicable to certain models).
Periodic Maintenance & Lubrication Chart