Bajaj Auto RE 4-stroke User manual

User’s Guide
Petrol, CNG, LPG
WORLD’S NO.1
Three Wheeler

1
2
12
11
10
6
4
3
5
789
1 Clutch lever
4 Stereo switch
10 Tell Tale Indicators
11 Choke lever
12 Speedometer and odometer
H Gas mode indicator
F Gas level indicator
G Petrol mode indicator
E Battery charging indicator
D Neutral Indicator
C Hi beam indicator
B RH turn pilot indicator
A LH turn pilot indicator
7 On - off parking switch
3 Hazard switch
6 Switch LH
5 Selector Switch
8 Switch RH
2 Mobile Charger socket
9 Accelerator Grip
A
B
C
D
E
F
G
H
Identification
Identification
Petrol Vehicle
Gas Vehicle
Gas
Petrol

Dear Customer,
We Thank you for choosing the “RE 4-STROKE”, which would give you ‘Value for Money, For Years’.
We are sure that you will be happy with its performance.
The salient features of this vehicle are DTSI Engine (Twin Spark Plug), bigger oil filter, magnetic
strainer, stronger chassis & body.
Before driving, please read this User's Guide carefully to familiarize yourself with the mechanism and
the controls of the vehicle.
To maintain your autorickshaw in perfect running condition and to deliver consistent performance, we
earnestly advise you to avail periodic services, at Bajaj distributor / dealers.
You can entrust Bajaj distributor / dealers, who are well equipped with all necessary facilities, skill sets
and trained manpower for servicing and repairs of your “RE 4-STROKE”. In the event of going to a
local garage, always insist on Genuine Bajaj Spares to ensure safety, performance and longer life of
your vehicle.
Should you require any additional information, please approach Bajaj distributor / dealer. If necessary,
you may also write to selling distributor / dealer, with relevant details like Registration no. Chassis no.,
Engine no., Date of purchase, Kms. run, name of selling distributor / dealer and your contact numbers.
Finally, may we request you to give your vehicle proper care and regular maintenance, as described in
this manual. We are sure this will offer you a long trouble-free ownership experience.
Wishing you happy driving for many years.
International Business
BAJAJ AUTO LIMITED
Akurdi Pune - 411 035 India

IMPORTANT
WARNING / CAUTION / NOTE
Please read this manual and follow its
instruction carefully. To emphasize special
information, the symbol and the words
WARNING, CAUTION and NOTE have special
meaning. These special meaning apply except
when laws or regulations require that the single
words be used with a different meaning. Pay
special attention to the messages highlighted
by these signal words.
Indicates a potential hazard that could result
in death or injury.
WARNING
CAUTION
Indicates a potential hazard that could result
in vehicle damage.
NOTE
Indicates special information to make
maintenance easier or instruction clear.
Do not modify your vehicle. Modification
could adversely affect safety, handling,
performance or durability & may violate
Governmental regulations. In addition to
damage or performance problems resulting
from modifications may not be covered under
warranty.
WARNING
Severe damage may be caused by the use
of either poor quality fuel or lubricants, which
are not recommended by BAL.
WARNING
MODIFICATION WARNING

Index
Index
1. Before Driving.............................................................. 1
2. Operating your vehicle.............................................. 41
3. Preventive maintenance............................................ 53
4. Pre Delivery Inspection check points...................... 72
5. Notice ....................................................................... 74
6. Delivery Certificate ................................................... 76

1. Before Driving
1
1.1 Locks
1.2 Mirrors
1.3 Handle bar and Dashboard
1.4 Other controls
1.5 Other Important parts location
1.6 Identification data
1.7 Technical Specifications

1.1 Locks
Steering Lock
• Steering lock is below dashboard.
Steering lock operation :
•Locking : Turn the Handle bar to LH side, rotate the key in anti-clockwise direction to align the
lock position, push in and rotate clockwise. After confirming the locking of handle bar, take out
the key from barrel.
•Un-locking : Turn the key anti-clockwise, move the handle bar a bit, the lock will pop backwards
unlocking the steering lock
Steering Lock Steering Lock
Un-Locking
Locking
2

Glove box lock:
• To Unlock or lock glove box lock insert the key and rotate it clockwise or anticlockwise
respectively.
Tool Box Lock:
• To Unlock or lock Tool box lock insert the key and rotate it clockwise or anticlockwise
respectively.
Glove Box Lock
Lock
Unlock
Tool Box Lock
Unlock
Lock
3

Side
A lock is given for locking rear door. To unlock the lock insert the key and rotate it
anticlockwise. To lock the door, first match the door properly with body and rotate key
clockwise.
Filling Door Locks: (Petrol vehicle)
For filling petrol in tank, open the lockable cover. To open the lock insert the key & rotate it
anticlockwise To lock the door insert the key & rotate it clockwise.
Rear door lock:
Rear Door Lock
Side Filling Door Lock(Petrol veh.)
Lock
Unlock
Lock
Lock
Unlock
Unlock
4

A.Gas filling door lock :
• For filling gas in tank, open the lockable cover.
• To open the lock insert the key & rotate it Anticlockwise.
• To lock the door insert the key & rotate it clockwise.
A. Gas Filling Door Lock
Unlock
Lock
5

1.2 Mirrors
Mirrors
Outside Rear View Mirror:
• Adjust the outside rear view mirror so that you can see the rear sides of your vehicle in the
mirrors.
Be careful when judging the size or distance of a vehicle or other object seen in the side convex
mirror. Be aware that object look smaller & appear farther away than when seen in a flat mirror.
WARNING
6

1.3 Handle Bar and Dashboard
HG
Petrol Vehicle
Gas Vehicle
A. Speedometer and odometer
B. Tell Tale Indicators
C. Switch LH
D. Switch RH
E. On - off parking switch
F. Mobile Charger socket
G. Hazard switch
H. Stereo switch
I. Selector Switch
J. Choke lever
H
C
I
FD
B
J
A
E
G
7

1.3 A & B. Speedometer & Indicators
Petrol
Gas
1. Battery charging indicator
2. LH turn pilot indicator
3. RH turn pilot indicator
4. Hi beam indicator
5. Neutral Indicator
6. Petrol mode indicator
7. Gas mode indicator
8. Gas level indicator
6
8
3
4
2
5
1
7
8

1. Battery Charging Indicator :
This light will glow when the Ignition switch is switched “ON” and will go off after starting of
the vehicle.
If this indicator glows continuously even after starting of vehicle, then battery is not getting
charged.
In this case immediately take the vehicle to Distributor / Dealer.
2&3. Turn Pilot indicators (LH & RH) :
When you turn on the left or right turn signals, the corresponding green arrow in the Tell Tale
indicator will flash along with the turn signal lights. When you turn on the hazard warning
switch, both arrows will flash along with all the turn signal lights.
12 & 3
9

5
N
6
4.Headlamp Hi-beam :
When the Headlamp Hi-beam is on this indicator will glow and give indication to the driver.
5. Neutral :
Indicator light will glow as the Ignition switch is switched “ON”, provided the vehicle is in
Neutral gear. The light will go off as soon as the gear is engaged. This helps the driver to
confirm Neutral position while starting and stopping the vehicle.
Note: Starter motor will not operate unless vehicle is in neutral
6. Petrol mode indicator:
This indicator glows when ignition key is turned “ON” and gas selector switch is in Petrol mode.
4
10

7. Gas mode indicator:
This indicator glows when ignition key is turned “ON” and gas selector switch is at CNG/LPG
mode as applicable.
8. Gas Level Indicator :
LED lamps in tell tale indicator shows the gas level in tank. Whenever tank is full all LED
lamps will glow. One by one lights will go off as the gas level in tank drops. Whenever only R
light will glow, there is a need to fill the gas in tank.
R13
24
8..Gas Level Indicator
7.Gas mode indicator
(CNG)
CNG
7.Gas mode indicator
(LPG)
LPG
11

1.3 C. Switch LH
Switch L.H.
A. Side indicator switch : It has 3 positions.
Center : All side indicator lights remain “OFF”.
LH : Front and Rear, LH side indicator lamps and LH turn pilot indicator will flash
simultaneously.
RH : Front and Rear, RH side indicator lamps and RH turn pilot indicator will flash
simultaneously.
B. Dipper switch : It has two positions
Hi beam : Low beam :
AB
12

Switch R.H.
• With ON/OFF switch ON Position
A. Light switch : It has following positions
0 : Head and Pilot lights “OFF”.
1 : Parking, & Tail lamps will be “ON”.
2 : Head, Tail, and Parking lamps will be “ON” Hi beam indication will be “ON”, if switch is in High
Beam position.
B. Wiper Motor switch : It has 2 positions.
ON : Wiper motor “ON”.
OFF : Wiper motor “OFF”.
(Wiper blade should park in self-parking position. Shown in above picture. )
C. Horn button : For sounding horn.
1.3 D. Switch RH
A
C
B
13
Wiper blade
Self Parking
Position

Ignition Parking Switch
• It is located on the dash board.
• Insert the key & rotate it clockwise to make it on.
• It has 4 positions :
OFF : All electrical circuits “OFF”.
ON : All Electrical circuits “ON” except parking & hazard circuit.
PARKING : Parking light and hazard operation will come on (when respective switches on switch
board are “ON” and key is in parking position.)
START :- starter motor will start, After holding key at this position
1.3 E. Ignition Parking Switch
Always remove the ignition key when leaving the vehicle even if for short time.
WARNING
IGNITION PARKING
SWITCH
14
N
I
O
T
I
N
G
I
P
YC
XCZC

A. Hazard Warning Switch:
In case of emergency , this switch is to be operated. It will switch on all 4 indicator lights
simultaneously and both turn pilot indicators will blink simultaneously. Key switch should be in
ON or Parking position to operate hazard switch.
B. Stereo Switch :
A switch is provided for stereo.
1.3 F & G. Hazard & Stereo Switch
A)Hazard Warning switch
B) Stereo Switch
A
B
A
B
15