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BAK ROOFON User manual

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OPERATING MANUAL
BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
RoofOn
RoofOn ‚R’ Edge
2 BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
SCOPE OF DELIVERY
Content of package:
1 Automatic elding machine type RoofOn
1 Guide handle
1 Starting plate
1 Operating manual
SICHERHEIT
Danger of life hen opening the device as live components and connections are exposed.
Unplug the device before opening it.
Danger of fire and explosion if the device is used incorrectly. Demonstrate the necessary
caution hen using the elding machine near combustible materials. Never use the device in
inflammable areas.
!!! Danger of burns !!!
Do not touch the hot air device hen it is still hot. Let the device cool do n.
Connect the device to a socket with protective earth conductor. Any interruption of the
protective earth conductor ithin or outside the device is dangerous! Only use extension cables
ith protective earth conductor and a minimum diameter of 2.5 mm².
The voltage rating stated on the nameplate must correspond to the mains voltage.
Maintain the maximal allo ed impedance Z
max
= 0.301 Ω + j 0.188 Ω.
Consult your local electricity supply board if necessary.
For personal protection, the device must be connected to a residual current circuit breaker
before using it on construction sites.
Do not leave the device unobserved. Hot air radiation of the hot air device may ignite
combustible materials. Heat may reach inflammable materials that are not visible or obvious.
Protect the device from damp and wet!
ARRANTY AND LIABILITY
Warranty and liability apply from the date of purchase (documented by the invoice/delivery note) according to
the currently valid general terms of business of
BAK
GmbH.
BAK
refuses to honour any arranty for
devices hich are not in their original condition. BAK devices may never be reconfigured and/or modified.
BAK
reserves the right to deny any responsibility if this is ignored. No liability can be assumed by
BAK
for
incorrect installation and/or use as ell as natural ear and tear of components (e. g. heating elements).
Note:
This operating manual must be available to the installation and operating personnel at all times. Read these
operating instructions carefully before installing and using the device.
Copyright:
This document must not be disclosed to third parties ithout the explicit ritten approval of
BAK
GmbH. Any
forms of reproduction or copying and electronic storage are prohibited.
Formatiert
BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc 3
INTENDED USE
This device is an automatic elding machine for overlap/tape elding of eld tarpaulin and the production of
plastic film and coated fabrics.
eld shape overlap: Welding lines ith a idth of 20, 30 or 40 mm are produced depending on the
applicable configuration.
eld shape tape: Tapes ith a idth of 40 or 50 mm are produced depending on the applicable
configuration.
eld shape protection against vandalism: A tape ith integrated steel cable is elded on.
eld shape measuring tape: A profiled tape is elded on for sealing an overlap elding line.
DESCRIPTION OF FUNCTIONS
Heating system:
The hot air temperature is steplessly adjustable and electronically controlled. According to the material
thickness, the nozzle position can be adjusted steplessly.
elding pressure:
The elding pressure can be changed by adding or reducing eight.
Drive:
The drive is steplessly adjustable and electronically controlled. The control system is designed in a ay that
the set speed remains constant, independent of the load.
ARNING
• If the po er supply cable gets damaged, it has to be replaced by the manufacturer, its customer
service or by a qualified person in order to avoid danger.
• The device must not be used by personnel (including children) ith limited physical, sensory or
mental capabilities or lack of experience and/or kno ledge, except hen supervised by a person
ho is responsible for their safety or hen advised ho to use the device by that person.
• Children must be supervised in order to ensure that they do not play ith the device.
• Because of the enormous fire danger, the operating personnel must be specially briefed and
regularly instructed.
• Fire can occur if the device is not used carefully.
• Do not leave the device unobserved hile it is in operation.
• Demonstrate the necessary caution hen operating the device near inflammable materials. Do not
operate on the same surface for longer periods of time.
• A fire extinguisher must al ays be ithin reach in the ork area.
• The device must not be used in explosive atmospheres.
• Heat may reach inflammable materials that are not readily visible.
• There is a very significant risk of fire hen the machine stops because of any disturbance and the
hot air device is still running (max. temperature of the air flo 650 °C). Therefore, special attention
should be placed on the subsurface and the material to be processed.
• The elding machine must not be used on inflammable surfaces (e. g. ooden roofs and floors
made of ood)
• The device bears the protection mark IP20 and must therefore be protected from damp and rain.
• When using the device on roofs and tables, it could fall do n due to its automatic drive system. In
order to avoid a fall, necessary precautions must be taken.
• The elding machine can be operated up to a maximum incline or slope of 30°.
• Warning: danger of poisoning! While processing thermoplastics or similar material, gases occur
hich can be aggressive or poisonous. Avoid inhaling fumes even if they seem to be harmless.
Make sure the orkplace is ell ventilated or ear respiratory protection.
4 BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
SAFETY SYMBOLS AND STANDARDS
Existing risks are pointed out ith the follo ing arning symbols:
Risk of crushing Risk of burns
The operator is responsible for the compliance ith safety related standards.
Before the machine is commissioned, the operating personnel must be instructed ith respect to these
standards.
OPERATIONAL SAFETY
The elding machine is manufactured in accordance ith the recognised rules of technology.
The latest safety standards have been observed to eliminate ork related risks to the life and health of the
operating personnel hen the machine is used in accordance ith its intended use.
DANGER ZONE
The main danger zone of the elding machine is the nozzle hich can heat up to temperatures of 650 °C. It
is recommended to ear heat protective gloves.
There is a risk of crushing hen s ivelling the nozzle.
OVERLAP ELDING MACHINE BASIC ADJUSTMENT
Basic adjustment:
Perform adjustments only in cold condition (Danger of burns!).
Nozzle adjustment:
• Loosen the scre s on the device frame in order to change the configuration of the nozzle.
• Please refer to the follo ing images for recommended adjustments:
38-42mm
Space bet een outer
edge of nozzle and
pressure roller:
approx. 2,0mm
!!! Danger of b
urns in the working area !!!
BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc 5
Guide roller adjustment:
Space for welding
line with
10mm 

 20mm
20mm 

 30mm
30mm 

 40mm
• Bring the elding machine into the right elding position.
Outside edge of the overlap, outside edge of the pressure roller and outside edge of the guide roller must form
a line (see image).
ELDING PARAMETERS
Caution: Before any elding operation, a test eld should be performed so as to determine the elding
parameters.
elding temperature:
The elding temperature is adjusted ith a potentiometer or control unit.
Do not start elding before the set temperature has been reached.
elding speed:
The elding speed is adjusted using a potentiometer or control unit.
The drive starts automatically hen the elding machine is s ivelled in.
The elding speed is adjusted ith the potentiometer or control unit depending on the plastic film,
geomembrane liner or eather conditions.
elding pressure:
The elding pressure is directly applied onto the pressure roller by the eight of the machine.
ELDING
Operating conditions:
• Maintain the maximum allo ed net ork impedance (Z
max
= 0.301 Ω + j 0.188 Ω) and consult your
local electricity supply board if necessary.
• Check the configuration of the nozzle.
• The mains connection must conform to ICE 60364 as ell as to national standards.
• Connect the device to the grid. The voltage rating must correspond to the specifications on the
nameplate.
• When using extension cords, a minimum diameter of the cable must be observed. Cable length up
to 25 m, diameter 2.5 mm² (for automatic elding machines ith 120 V, e recommend a
diameter of 4.0 mm²).
6 BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
ELDING
elding procedure:
• Adjust the elding parameters.
• The elding temperature must have been reached.
• eld shape overlap:
• Position the elding machine on the overlapping geomembrane liners or plastic films.
• Align the guide roller to the overlap.
• Lo er the hot air system and slide the nozzle bet een the overlapping geomembrane liners
or plastic films. The device ill start automatically.
• Guide the elding machine along the overlap. Al ays observe the position of the guide
roller.
• eld shape tape/protection against vandalism/measuring tape:
• Position the elding machine on the geomembrane liner or plastic film.
• Position the guide roller at the joint or marking.
• Lo er the hot air system and slide the nozzle bet een geomembrane liner or plastic film and
tape. The device ill start automatically.
• Guide the elding machine along the joint or marking. Al ays observe the position of the
guide roller.
• After elding, slide out the nozzle and raise it.
• Turn off the heating ith the respective s itch to cool do n the nozzle.
• S itch off the device ith the main s itch.
ASSISTANCE AND SUPPORT
The
HERZ
group and its authorised service centres offer free support and assistance in the area of
applications technology.
Our specialists ill be pleased to help you.
ACCESSORIES
Available accessories:
Additional eight (5230177), handle (5230077), running heel relocation / edge roller (5230183).
The automatic elding machines can either be supplied ith the accessories directly assembled or the
assembly can be easily carried out by the operator himself.
Optimum results ill be achieved hen
HERZ
accessories and spare parts are used.
Please refer to our brochures for additional information.
ASSEMBLY
!!! ATTENTION !!!
AL AYS unplug the device before working on it !!!
1.0. Changing the heating element (only when the device has cooled down)
1.1. S ivel out and lock the hot air system
1.2. Loosen four scre s at the flange of the nozzle
1.3. Pull off the nozzle
1.4. Pull off the mica tube (careful, fragile)
1.5. Remove the gasket
1.6. Pull off the defective heating element
1.7. Insert the ne heating element - observe marking, voltage and po er rating
1.8. Slide on the mica tube
1.9. Slide on the gasket and position the boreholes
1.10. Slide on the nozzle and fix ith 4 scre s
1.11. Readjust the nozzle as described under basic adjustments on page 4 - 6.
INSTALLATION INSTRUCTIONS 8.0 and 9.0 ARE ENCLOSED ITH THE ACCESSORIES !!!
BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc 7
MAINTENANCE
• Clean the elding nozzle ith a ire brush (5201330).
• Check po er cable and plug for electrical and mechanical damage.
SERVICE AND REPAIR
The elding machine should be checked by an authorised service centre approx. every 1000 operating
hours.
Repairs have to be carried out exclusively by
HERZ
authorised service centres.
SHIPPING
For repairs, please return the device appropriately packed for transport to your next
HERZ
service centre.
!!! SHIPPIN MUST BE PAID!!!
Technical modifications reserved. In case of doubt, consultation ith
HERZ
is required. Images and dra ings
may deviate from the original. Changes reserved.
TRANSPORT - HANDLING - STORAGE
Transport:
The elding machine is packed appropriately and must be protected from moisture.
Handling:
The shipment must be checked for completeness and transport damage. In the event of transport damage,
the defect must be confirmed in riting at the time of the delivery by the carrier. The seller must be promptly
informed in riting!
Storage:
In the case of temporary storage, the elding machine should be kept packed and must be protected from
moisture. In the case of damage resulting from improper storage, no arranty claim ill be honoured.
DISPOSAL
Po er tools, accessories and packaging should be sorted for environmentally friendly
recycling.
Do not dispose of power tools together with household waste!
Only EU countries: According to the European Directive 2002/96/EC on aste electrical and
electronic equipment and its incorporation into national la , po er tools that are no longer
operational must be separately collected and sent to be environmentally friendly recycled.
TECHNICAL DATA
Technical Data RoofOn [*proximate]
Voltage V 120 230
Frequency Hz 50 / 60
Power consumption 2’700 3’400
Max. power input A 22,5 15,0
Temperature °C 20 – 600
Drive m/min Standard 0,6 – 12,0 / Digital 0,0 – 12,0
Max. air flow (20 °C) l/min 500
Noise level (EN ISO
11203) dB(A) 64
Dimensions mm (L x x H) 460 x 330 x 850
eight with 5 m cable kg ca. 14,5[*26,0]
Protection class IP20
Conformity symbol
Protection type I
Other voltages on request.
8 BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
4
3
4.1.
4.1.1.
4.1.2.
6.1.1.
6.1.2.
6.1.
DEVICE DESCRIPTION
Standard operating panel Digital operating panel
1 = Main s itch ON / OFF
2 = Manual drive ON (only hen button is pressed)
3 = Air flo adjustment (50 - 100 %)
4 = Welding speed adjustment (0.6 - 12.5 m/min)
4.1. = Welding speed adjustment (0.6 - 12.5 m/min)
4.1.1. = Reduce speed
4.1.2. = Increase speed
5 = Heating ON / OFF
6 = Welding temperature adjustment
6.1 = Welding temperature adjustment
6.1.1 = Reduce temperature
6.1.2 = Increase temperature
7 = Hot air system
8 = Guide roller
9 = Carrying handle
10 = Weight (optional additional eight)
11 = Lifting device
12 = Pressure roller
6
7
8
9
10
11
12
5
2
1
3
2
5
1
BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc 9
ASSEMBLY INSTRUCTIONS FOR ACCESSORY NO. 8:
ADDITIONAL EIGHT
Content:
Art. no. 5230177
Additional eight
Scre M6x 50mm
Assembly instructions
Required tools: Allen keys SW3/5
8.0. Assembly instructions for additional weight:
8.1. S itch off the device, unplug it and let it cool do n if necessary.
8.2. Scre out the M6x10 threaded bolt (Allen SW3).
8.3. Add additional eight and align it ith the threaded bore hole of the eight
belo .
8.4.
Scre on the M6x50 scre (Allen SW5) and fasten.
8.5. In order to remove an additional eight, perform the steps in reverse order.
10 BA RoofOn V30 R16 12_2012 GB mit CE BAK.doc
ASSEMBLY INSTRUCTIONS FOR ACCESSORY NO. 9:
RUNNING HEEL RELOCATION / EDGE ROLLER
Content:
Art. no. 5230183
Running heel relocation / edge roller complete
Assembly instructions
Required tools: Allen key SW6
9.0. Running wheel relocation / edge roller assembly:
9.1. S itch off device
9.2. Unplug device
9.3. Lay device on its side
9.4. Remove Allen scre of the guide handle (SW6) 9.5. Assemble the guide handle AND running heel / edge roller (SW6)
9.6. Fasten scre
9.7. Put device back on its rolls
9.8. In order to remove the running heel / edge roller, perform the steps in reverse order
Fasten all screws and nuts !!!