Baker Hughes Masoneilan SVI II AP User manual

Masoneilan
™
Remote Position Sensor (RPS)
Quick Start Guide (Rev. D)
(For SVI™II AP, SVI3 and SVI FF)
Baker Hughes Data Classication: Public

2 | =Baker Hughes © 2022 Baker Hughes company. All rights reserved
About this Guide
This Quick Start Guide applies to the Remote Position Sensor and supported software.
The information in this manual is subject to change without prior notice.
In no case does this manual guarantee the merchantability of the Remote Position Sensor or
the software or its adaptability to a specic client needs.
Please report any errors or questions about the information in this manual to your local supplier
or visit https://valves.bakerhughes.com.
Disclaimer
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-
SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S
NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND
MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES COMPANY (AND ITS SUBSIDIARIES
AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO
PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT
PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL
UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND
ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,
THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH
THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR
REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN
EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN
CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE
NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR’S PURPOSES THE
MATTER SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN
OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO
ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE
EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR
IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.
Copyright
The complete design and manufacture of the Remote Position Sensor is the intellectual property
of Baker Hughes. All information contained herein is believed to be accurate at the time of
publication and is subject to change without notice.
Copyright 2022 Baker Hughes company. All rights reserved.
PN 011525100-888-0000 REV D

© 2022 Baker Hughes company. All rights reserved Masoneilan Remote Position Sensor Quick Start Guide =| 3
Document Changes
Version/Date Changes
A/6-2014 First release
B/6-2014 Edited procedural text for both reciprocating and
rotary installation.
C/08-2018 Change Operating Temperature specications.
Added sections for SVI FF conguration.
Added procedure for checking conguration
using Ohmmeter.
Changed graphics and procedures to reect new board.
Changed permissible cable length specication.
Added section: Conguring for SVI II AP and SVI II APN.
Added section: Conguring for SVI FF.
D/02-2022 Rebranded as per Baker Hughes format.
Reference to SVI II APN has been removed
Reference to SVI3 has been added
Reference to SMARTS Assistant conguration
tool has been removed

4 | =Baker Hughes © 2022 Baker Hughes company. All rights reserved
Contents
Safety Information.......................................................................................... 5
Safety Symbols................................................................................................. 5
Remote Mount Product Safety ......................................................................... 6
Introduction..................................................................................................... 7
Connecting to Reciprocating Valves ........................................................... 9
Notes on Travel Range.................................................................................... 9
Connecting to Rotary Valves....................................................................... 17
Notes on Travel Range................................................................................... 17
Conguring for SVI II AP and SVI3.............................................................. 23
Conguring the SVI II for Remote Position Sensing....................................... 23
Conguring the SVI using SVI II AP / SVI DTM .......................................... 24
Conguring for SVI FF ................................................................................. 25
Conguring the SVI FF for Remote Position Sensing: SVI FF DTM .............. 25
Congure for the Remote Position Sensor..................................................... 26
Congure for the Remote Position Sensor: Handheld................................ 27

© 2022 Baker Hughes company. All rights reserved Masoneilan Remote Position Sensor Quick Start Guide =| 5
Safety Information
This section provides safety information and denes the documentation symbols.
Safety Symbols
Indicates a potentially hazardous situation, which if not avoided could
result in serious injury or death.
Indicates a potentially hazardous situation, which if not avoided could
result in instrument or property damage, or data loss.
Note: Indicates important facts and conditions.

6 | =Baker Hughes © 2022 Baker Hughes company. All rights reserved
Remote Mount Product Safety
General installation, maintenance or replacement
 Products must be installed in compliance with all local and national codes and standards
by qualied personnel using safe site work practices. Personal Protective Equipment
(PPE) must be used per safe site work practices.
 Ensure proper use of fall protection when working at heights, per safe site work practices.
Use appropriate safety equipment and practices to prevent the dropping of tools or
equipment during installation.
Explosion Proof or Intrinsically Safe Installations
Products certied as explosion proof or ame proof equipment or for use in intrinsically safe
installations MUST BE:
Installed, put into service, used and maintained in compliance with national and local
regulations and in accordance with the recommendations contained in the relevant
standards concerning potentially explosive atmospheres.
 Used only in situations that comply with the certication conditions shown in this
document and after verication of their compatibility with the zone of intended use and the
permitted maximum ambient temperature
 Installed, put into service and maintained by qualied and competent professionals
who have undergone suitable training for instrumentation used in areas with potentially
explosive atmospheres.
Note: Before using these products with uids/compressed gases other than air or for
non-industrial applications, consult the factory. This product is not intended for use
in life support systems.
Under certain operating conditions, the use of damaged instruments could cause a
degradation of the performance of the system which may lead to personal injury or death.
Installation in poorly ventilated conned areas, with a potential of gases other than oxygen
being present, can lead to asphyxiation.
Refer to ES-787 (Masoneilan SVI-II), ES-817 (SVI3) or ES-776 (SVI FF) for special
instructions for installing Masoneilan SVI-II remote unit in areas where there is a
potential for explosive gas atmosphere or inammable dust.
Changes to specications, structure, and components used may not lead to the revision of this
manual unless such changes affect the function and performance of the product.

© 2022 Baker Hughes company. All rights reserved Masoneilan Remote Position Sensor Quick Start Guide =| 7
Introduction
The Remote Position Sensor is a remotely mounted position-sensing device, that can be
connected electrically to a digital valve positioner or other suitable eld device. It is used as
position feedback in applications where direct mounting of a positioner to a valve actuator is not
practical due, typically but not limited to, extreme vibration, heat or radiation.
A precision rotary transducer is located in the RPS enclosure, which can be mounted on a valve
or damper to indicate stem position when connected to a suitable receiver. There is a three wire
connection provided on a spring pressure terminal block to interconnect to the receiving device.
The Remote Position Sensor is suitable for installation indoors and outdoors in an industrial
environment. Mounting kits are available to permit mounting on a variety of valves.
The kit can be used with non-Masoneilan positioners. For Masoneilan positioners, it can be used
for the SVI3, SVI II AP and SVI FF positioners. The images shown are for the SVI II AP board;
however, the SVI3 and SVI FF vary only slightly in board appearance.
Note: For non-Masoneilan positioners: When the at of the RPS output shaft is facing
right (from the backside with the conduit opening facing down), the potentiometer is
at the midusable travel range.

8 | =Baker Hughes © 2022 Baker Hughes company. All rights reserved
Table 1: Remote Position Sensor Specications
Table 2: Construction Material Specications
Do not remove the instrument cover or connect to an electrical circuit in a
Hazardous Area unless the power is disconnected.
Comply with current national and local regulations for electrical installation work.
Comply with national and local explosive atmosphere regulations
Before carrying out any work on the device, power off the instrument or make sure that the local
conditions for potentially explosive atmosphere permit the safe opening of the cover.
Operating Temperature Range Hazardous Environment: -50 °C to 85 °C
(-58 °F to 185 °F)
Non-Hazardous Classied Locations: -50 °C to 125°C
(-58 °F to 257 °F)
Maximum Distance to SVI positioner 25 m (82 feet) maximum recommended, for setups
with distances of more than 30 m consult the factory
Recommended Wiring Shielded cable up to 14 AWG
Linear travel 6.35 mm (0.25 inches) TO 63.5 mm (2.5 inches) with
standard Masoneilan mounting kits
Rotary travel 100° maximum
Potentiometer Rotation, no mechanical stops, resistance 1 kOhm
Weight 1.6 kg (3.5 lbs.)
Housing and cover ASTM B85 aw SG100A
Output shaft Austenitic stainless steel
Fasteners Austenitic stainless steel
O-rings Silicone

© 2022 Baker Hughes company. All rights reserved Masoneilan Remote Position Sensor Quick Start Guide =| 9
+50°
0°
-50°
When the valve is at
mid-travel the lever
must be in the 0°
position. Check the
raw values. See “How
to Check Raw Values”
on page 18.
Connecting to Reciprocating Valves
Notes on Travel Range
The gure below shows several items to consider when installing the RPS lever in a
reciprocal or reciprocating situation:
There is an angular range to which the lever must be restricted to maintain proper
positioner operation.
Once properly connected and activated you can use the ValVue™Check tab Raw
Position data to ensure the proper minimum and maximum positions are achieved.
Check for correct resistance readings by:
1. Disconnecting the cable from RPS to SVI II AP entirely.
2. Attaching Ohm meter clips on red and brown RPS terminals. Correct Ohm
reading range: Between 1150 ± 50 Ω minimum and 1750 ± 100 Ω maximum.
Note: Note the orientation of the drawing and adjust as necessary if your orientation differs.
Do not dismount
parts or change
connections to any
internal component
other than the
connector strip
indicated.

10 | =Baker Hughes © 2022 Baker Hughes company. All rights reserved
Loosely install the right side nut and
washers rst. Use an adjustable wrench
to install one set of:
Hex cap screws 5/16-18 UNC L=0.75
8 mm split lock washer
5/16 inch at washer
Figure 1 Mounting Bracket Mounting Holes
Slide the bracket in to match the
required mounting hole. See Table 3.
Tools required:
Adjustable wrench
3 mm and 6 mm hex key
Blade screwdriver
Figure 2 Slide the Mounting Bracket In