Bakers Pride BPHCB Series User manual

BUILT BY CRAFTSMEN. TESTED BY TIME® .
SERIES: BPHCB & BPHCRB
OPERATION MANUAL
HD COOKLINE SERIES COUNTERTOP CHARBROILERS

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
Heavy Duty Gas CharBroiler Models:
BPHDCB-2424i, BPHDCB-2436i, BPHDCB-2448i, BPHD-
CB-2460i, BPHDCB-2472i
Heavy Duty Charrock Gas Broiler Models:
BPHDCRB-2424i, BPHDCRB-2436i, BPHDCRB-2448i,
BPHDCRB-2460i, BPHDCRB-2472i
HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
All gas operated Bakers Pride®charbroilers are intended
for use with the type of gas specified on the rating plate
and for installation will be in accordance with National
Fuel Gas Code ANSI Z223.1 (latest edition)
Please retain this manual for future references.
This equipment is design engineered for commercial
use only.
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
WARNING
Instructions must be posted in a prominent
location. All safety precautions must be taken in
the event the user smells gas. Safety information
can be obtained from your local gas supplier.
WARNING
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: [phone] | Fax: [phone] | www.bakerspride.com
P/N 8822411 4/19
California Residents Only
WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
WARNING

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
1
TABLE OF CONTENTS
GAS PRESSURE
The appliance and it’s individual shutoff valve (to be
supplied by user) must be disconnected from the gas
supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psi (3.45 kPa).
NOTE: Gas shutoff valve is supplied on CE models.
The appliance must be isolated from the gas supply
piping system by closing it’s individual manual shut-
off valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 psi (3.45 kPa).
INTRODUCTION 1
SAFETY PRECAUTIONS 2
GENERAL INSTALLATION INSTRUCTIONS 3
SPECIFICATIONS & DIMENSIONS 4
CONVERSION 7
LIGHTING INSTRUCTIONS 8
OPERATING INSTRUCTIONS 10
CLEANING/MAINTENANCE 11
SERVICE/REPAIR 12
TROUBLESHOOTING GUIDE 12
REPLACEMENT PARTS LISTS & EXPLODED VIEWS 13
WARRANTY 20
These models are designed, built, and sold for
commercial use. If these models are positioned
so the general public can use the equipment,
make sure that cautions, warnings, and operating
instructions are clearly posted near each unit so that
anyone using the equipment will use it correctly and
not injure themselves or harm the equipment.
CAUTION
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly
before installing or servicing this equipment.
WARNING
For your safety do not store or use gasoline or
other flammable vapors and liquids in the vicinity
of this or any other appliance. Keep the area free
and clear of combustibles. (See ANZI Z83. 14B,
1991).
WARNING
Instructions to be followed if anyone smells gas
should be posted in a prominent place. These may
be obtained from the gas supplier.
NOTICE
A factory authorized agent should handle all
maintenance and repair. Before doing any
maintenance or repair, contact Bakers Pride.
WARNING
INTRODUCTION

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
2
Bakers Pride takes pride in the design and quality of our
products. When used as intended and with proper care
and maintenance, you will experience years of reliable
operation from this equipment. To ensure best results, it
is important that you read and follow the instructions in
this manual carefully.
Location Of Data Plate
The data plate is located on the right side panel
Immediately Inspect For Shipping Damage
All containers should be examined for damage
before and during unloading. The freight carrier has
assumed responsibility for its safe transit and delivery.
If equipment is received damaged, either apparent or
concealed, a claim must be made with the delivering
carrier.
A) Apparent damage or loss must be noted on the
freight bill at the time of delivery. It must then be
signed by the carrier representative (Driver). If this
is not done, the carrier may refuse the claim. The
carrier can supply the necessary forms.
B) Concealed damage or loss if not apparent until
after equipment is uncrated, a request for
inspection must be made to the carrier within 15
days. The carrier should arrange an inspection. Be
certain to hold all contents and packaging material.
Installation and start-up should be performed by a
qualified installer who thoroughly read, understands and
follows these instruction.
If you have questions concerning the installation,
operation, maintenance or service of this product,
write Technical Service Department Bakers Pride Oven
Company, Inc., 30 Pine Street, New Rochelle, NY,
10801.
INTRODUCTION
SAFETY PRECAUTIONS
This symbol warns of imminent hazard which will
result in serious injury or death.
DANGER
This symbol refers to a potential hazard or unsafe
practice, which could result in serious injury or
death.
WARNING
This symbol refers to a potential hazard or unsafe
practice, which may result in or moderate injury or
product or property damage.
CAUTION
This symbol refers to information that needs
special attention or must be fully understood even
though not dangerous.
NOTICE
This product is intended for commercial use only.
Not for household use.
NOTICE
These models are designed, built, and sold for
commercial use. If these models are positioned
so the general public can use the equipment
make sure that cautions, warnings, and operating
instructions are clearly posted near each unit
so that anyone using the equipment will use it
correctly and not injure themselves or harm the
equipment.
CAUTION

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
3
SAFETY PRECAUTIONS
Improper installation, operation, service or
maintenance can cause property damage, injury
or death. Read and understand these instructions
thoroughly before positioning, installing,
maintaining or servicing this equipment
WARNING
Local codes regarding installation vary greatly from
one area to another. The National Fire Protection
Association, Inc., states in its NFPA96 latest
edition that local codes are “Authority Having
Jurisdiction” when it comes to requirement for
installation of equipment. Therefore, installation
should comply with all local codes.
NOTICE
GENERAL INSTALLATION INSTRUCTIONS
Ensure gas supply and gas type, as shown on unit
nameplate agree.
Unit installation must conform with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, the National
Gas Installation Code, CSA-B149.1, or the Propane
Installation Code, CSA-B149.2 as applicable and in
accordance with local codes.
Screw legs into the permanently fastened nuts on the
four corners of the unit and tighten by hand. Level the
unit by turning the adjustment screw at the bottom
of each leg. Do not slide unit with legs mounted, lift if
necessary to move unit.
Pipe threading compound must be resistant to the action
of liquefied petroleum gases.
Do not obstruct the flow of combustion and ventilation
air, under the unit by the legs or behind the unit by the
flue.
Adequate clearance for air openings into the combustion
chamber is required. Do not place objects between the
bottom of the unit and the counter top.
There must be adequate clearance for removal of the
front panel. All major parts except the burners are
removable thru the front if the gas line is disconnected.
Unit must have adequate clearances for servicing.
(Sides = 0”, Rear = 0”, Floor = 4”).
European Community Installation Instructions:
“THIS APPLIANCE MUST BE FITTED BY A
COMPETENT PERSON. IN THE UK, CORGI
REGISTERED INSTALLERS (INCLUDING THE REGIONS
OF BRITISH GAS) UNDERTAKE TO WORK TO SAFE
AND SATISFACTORY STANDARDS. THIS APPLIANCE
MUST BE INSTALLED IN ACCORDANCE WITH THE
GAS SAFETY (INSTALLATION AND USE) REGULATIONS
AND THE RELEVANT BUILDING REGULATIONS / IEE.
REGULATIONS. DETAILED RECOMMENDATIONS ARE
CONTAINED IN THE FOLLOWING BRITISH STANDARD
CODES OF PRACTICE - BS 6172, BS 5440 PART 2, BS
6891”
“THIS APPLIANCE MUST BE INSTALLED IN
ACCORDANCE WITH THE RULES IN FORCE”
“MUST BE INSTALLED IN A WELL VENTILATED AREA.
Ventilation requirements ie. B.S. 5440.”
DO NOT use an open flame to check for leaks.
Check all gas piping for leaks with a soap and
water solution before operating unit.
CAUTION
THESE UNITS ARE SUITABLE FOR INSTALLATION ON
NON-COMBUSTIBLE SURFACES ONLY.
Noncombustible clearances:
0” sides (0 mm) 0” rear (0 mm) 4” floor (102mm)

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
4
BPHDCB & BPHDCRB-2424i, 24” GAS CHARBROILER
SPECIFICATIONS AND DIMENSIONS
Model Width
In. (mm)
Depth
In. (mm)
Height
In. (mm)
Number of
Burners
Btu/kw Burner
Natural Gas
Total
Btu/kw Hour
W.C
In. (‘Mbar’)
BPHDCB-2424i 24"
(609.6)
33.312"
(846)
15.217"
(386.5)
4 20,000
(5.86)
80,000 (23.4) 5
(12.4)
BPHDCB-2436i 36”
(914.4)
33.312”
(846)
15.217"
(386.5)
6 20,000
(5.86)
120,000 (35.2) 5
(12.4)
BPHDCB-2448i 48”
(1219.2)
33.312”
(846)
15.217"
(386.5)
8 20,000
(5.86)
160,000 (46.9) 5
(12.4)
BPHDCB-2460i 60”
(1524.0)
33.312”
(846)
15.217"
(386.5)
10 20,000
(5.86)
200,000 (58.6) 5
(12.4)
BPHDCB-2472i 72”
(1828.8)
33.312”
(846)
15.217"
(386.5)
12 20,000
(5.86)
240,000 (70.3) 5
(12.4)
BPHDCRB-2424i 24”
(609.6)
33.312”
(846)
15.217"
(386.5)
4 20,000
(5.86)
80,000 (23.4) 5
(12.4)
BPHDCRB-2436i 36”
(914.4)
33.312”
(846)
15.217"
(386.5)
6 20,000
(5.86)
120,000 (35.2) 5
(12.4)
BPHDCRB-2448i 48”
(1219.2)
33.312”
(846)
15.217"
(386.5)
8 20,000
(5.86)
160,000 (46.9) 5
(12.4)
BPHDCRB-2460i 60”
(1524.0)
33.312”
(846)
15.217"
(386.5)
10 20,000
(5.86)
200,000 (58.6) 5
(12.4)
BPHDCRB-2472i 72”
(1828.8)
33.312”
(846)
15.217"
(386.5)
12 20,000
(5.86)
240,000 (70.3) 5
(12.4)
21829500

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
5
BPHDCB & BPHDCRB-2436i, 36” GAS CHARBROILER
BPHDCB & BPHDCRB-2448i, 48” GAS CHARBROILER
21829700
21829600

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
6
BPHDCB & BPHDCRB-2460i, 60” GAS CHARBROILER
BPHDCB & BPHDCRB-2472i, 72” GAS CHARBROILER
21829900
21829800

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
7
• Connect the regulator to the unit, connect gas and
check for leaks.
• Instructions are for conversion from Natural Gas to
Propane (L.P.) on all models HDCRB & HDCB.
• The conversion should be done before connecting
the unit to the gas supply.
• Units are shipped from the factory equipped for use
on natural gas. Orifices necessary for L.P. (propane)
are provided in a bag tied to the valve on the front
panel.
1. Remove the knobs and front panel.
2. Remove the orifice fittings from the valve. Change
the orifices to the size recommended for propane
(L.P.).
3. Replace the orifice fittings into the valve.
• To change the regulator:
CONVERSION
Do not use an open flame to check for leaks.
WARNING
• Check the system
pressure. With the
front panel removed,
remove the plug from
the manifold.
• Place a fitting in the
plug opening and
connect a manometer.
• For Natural gas the pressure in the manifold should
be 5” water column or 12.4 millibar. For L.P. the
pressure in the manifold should be 10” water
Column of 24.9 millibar.

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL
8
CONVERSION
• To adjust the pressure remove the brass cap and
turn the white plastic part inside the stem of the
regulator. See picture regulator 8.
• Take a wide straight screw driver and place it in
the two notches shown in picture regulator 7 turn
clockwise to increase pressure and counter-clockwise
to reduce pressure. See picture regulator 8.
• Once the pressure has been adjusted replace the
brass cap.
LIGHTING INSTRUCTIONS
3. The valve can be accessed through an opening in
the front panel or remove the cooking grates and
light the pilot from above.
4. Turn the manual shut off valve on.
5. Hold an ignition source (match) to both openings
on the pilot tube. When the flames are established,
remove the ignition source.
6. Turn the burner knobs to “HI”. If the burner does
not ignite, promptly open the pilot valve more. If
the pilot flame appears larger than necessary, turn
it down and reset burner ignition. The pilot flame
should be as small as possible but large enough to
guarantee reliable ignition of the burners when the
knobs are turned to “HI”.
Relighting Pilot
If the pilot light should go out for any reason:
• Promptly shut off all gas at the manual shut off
valve.
• Turn off all knobs and pilot valves; wait 5 minutes to
clear gas.
• Relight following steps 4 through 6 under Standing
Pilot Lighting Instructions.
HDCB and HDCRB Broilers are furnished with either a
pilot safety valve or a standing pilot (not available in the
European Community). Please follow the instructions for
your unit.
Pilot Operation Flame Failure Gas Valve:
Operation of the gas valve pilot:
1. Turn knob on the main gas valve to the pilot
position
2. Depress knob to start gas flow to the pilot valve
3. Light pilot valve
a. Using a match or taper
4. Hold in knob for 15 to 30 seconds to heat up the
thermocouple
5. Release knob and turn to the desired gas flow
position
a. If pilot goes out repeat steps 1-4, some
thermocouples will take longer to heat up
Standing Pilot Lighting Instructions:
(Not Available in the European Community)
The pilot lights on the broilers have been set at the
factory. A screwdriver may be required for the first
lighting to adjust the flame for your elevation.
1. Turn off the manual shut off valve and wait 5
minutes to clear the gas.
2. Turn all knobs to the “OFF” position.
Note the blue cap on the regulator. This is the
vent. There are openings below the top rim.
NEVER block these openings your regulator will
fail to operate correctly. On at least a monthly
basis blow off any dust or grease which may
accumulate around this cap. The openings must
remain open for the regulator to function. Clean
more often in a very greasy atmosphere.
NOTICE