Balboa Instruments EL1001 Mach 3 User manual

55069_02-97_A
EL1001 Mach 3 Hot Sheet
55069_02-97_A.pdf 11/16/2006
Template used: 40572-v28_A.pdf 11/09/200
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System Model # E1P-EL1001M3-DCAH
Software Version # 28
EPN # 2130
Base PCBA - PN 54389-02
PCB EL1000 – PN 22952 Rev B or C
Base Panels
ML400 – PN 52684

55069_02-97_A
Basic System Features and Functions
Power Requirements
• 240VAC, 60Hz, 40A, Class A GFCI-protected service (Circuit Breaker rating = 50A max.)
• 4 wires (hot, hot, neutral, ground)
System Outputs
Setup 1 (As Manufactured)
• 240V Pump 1, 2-Speed
• 240V Circ Pump
• 240V Blower
• 120V Ozone
• 12V Spa Light
• 240V 5.5kW Heater
Additional Options
• Full Feature Dolphin Remote
and Spa-only Dolphin Remote
• Spa Monitor
Connects to Main Panel terminal J70 or J71
• IR or RF Dolphin Receiver Module
Connects to Remote terminal J20
• Ozone Generator
Connects to terminal J9
• MoodEFX Lighting
Connects to Spa Light terminal J12
• FiberEFX Lighting
Connects to Spa Light terminal J12
• Stereo System
Connects to A.V. terminal J2
U4
K1 K12
W13
W9
G
J2
J96
J70
TSTEXT SENS. A SENS. B VAC AUX. F CFG
J80
A
P1 LO ALRM
123
ADCM
AUX. PANELSMAIN PANELS
REMOTE
J69 J20
J71 J10 J39

55069_02-97_A
Persistent Memory and Powering Up
Any time you change DIP Switches or Software Configuration Settings that
affect parameters the user can change (any filter settings, set temperature
default, Celsius vs Fahrenheit, 12-hour vs 24-hour time, reminders
suppression, etc), you must reset Persistent Memory for your DIP Switch
or Software Configuration Settings changes to take effect. You should
also reset Persistent Memory after loading a new file into a board (using
the ESM, purchased seperately).
To reset Persistent Memory:
•Power down.
•Set A12 ON (See illustration below).
•Power up.
•Wait until “ ” or “ ” is displayed on your panel.
Note: If “ ” appears see section below.
•Set A12 OFF. (This can be done safely with power on if you use a
non-conductive tool such as a pencil to push the switch back to the
OFF position. Otherwise, power down before setting A12 OFF)
•Power up again (if you powered down in the previous step).
•For all other power ups, leave A12 OFF.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety
of settings. What we refer to as Persistent Memory stores all the User
Preferences, as well as all the filter settings, the set temperature, and the
heat mode.
Persistent Memory is not used for Time of Day. Time of Day needs to be
“kept running” (not just stored) while the power is off, so a separate
Real Time Clock feature (on all models except the EL1000) keeps track
of Time of Day while the unit is off. Time of Day Retention, and Time of
Day Retention alone, is controlled by the J91 jumper. J91 must be set
according to main system panel used.
message on power up:
If “ ” appears before (and instead of) “ ” or
“”, you have not configured DIP Switches and/or
Software Configuration Settings in a valid manner. This must be corrected
before you can reset Persistent Memory.
The switch numbers, jumpers, or configuration settings displayed after
“” are ones with which the system has found a configuration
problem. For example:
•“” would mean that the combination of how you’ve
set A5 and how you’ve set B2 is not supported on this system.
•“” would mean that there is a problem with jumper J99
•“” would mean that the combination of how
you’ve set pump 3 for 1-speed and blower for 1-speed is not
supported on this system.
•“” would mean that the combination of how
you’ve set DIP switches which have been assigned to pump 3 and
blower is not supported on this system.
Power Up Display Sequence
Upon power up, you should see the following on the display:
•Three numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if
these three numbers are , that is a Mach 3 EL8000 at
version 26.
•If there is a Configuration Error, the message (see above) will
appear at this point (and none of the messages below will display).
Otherwise what comes next is:
•“” (indicating the system is configured for a heater between
3 and 6 kW) or “ ” (indicating the system is configured for a
heater effectively* between 1 and 3 kW). “ ” should appear
for all EL models running at 240VAC. “ ” should appear for all
EL models running at 120VAC, as well as all GL models. (*A heater
which is rated at 4 kW at 240VAC will function as a 1 kW heater
at 120VAC.)
•If your system is using a special type of heater, a display such as
“” may appear next. If your system is using the generic Balboa
heater, no heater type display will appear.
•“” or “ ” will appear to signal the start of
Priming Mode.
At this point, the power up sequence is complete. Refer to the User Guide
for the ML Series panel on your system for information about how the spa
operates from this point on.
Switchbank A
S
witchbank B
J91 J91
RTC
Disabled
(Jumpered)
RTC
Enabled
(Not Jumpered)

55069_02-97_A
W
HT AC
J
23
J
19 J43
U4
J
48
J
28
B
LK A
C
J
1
1
J
8
J
42
T
B1
C
LA
SS G
FUS
E 30A
F
7F
4
J
12
K
1
K
1
2
K4
K
13
K8
K
6
K11
W13
W7
F2
RED AC
J
5
3
J
5
4
J
5
5
J
26
J
2
5
K7
T
1
HTR
2
H
TR1
F
US
E 0.3A 250V
W
9
G
R
B
W
G
R
B
W
G
R
B
W
W1
J97
A
D
C
M
J
1
J
9
J
3
J
2
J
96
J37
B
a
l
boa
EL
1000 Mach III
P
/
N 22952 REV
C
CO
PYRIGHT 2005
MADE IN
U
.
S
.A.
AUX. PANEL
S
M
AIN PANEL
S
E.GND
F10
R
EM
O
T
E
J6
9
J2
0
FUSE 10A 250
V
F
U
S
E 3A 250V
J
71
J
7
0
J
1
0
J
39
TS
T
EX
T
SENS. A
S
ENS. B
V
AC
AU
X. F CF
G
J
8
0
S
WIT
C
HBANK
A
T
OR
Q
UE
R
AN
G
E
F
O
R TB1
:
27-30 IN. LBS.
HO
T
B
LACK
N
EUTRA
L
WHIT
E
HOT RED
P
1-L
O
2
4HR
P1 L
O
ALRM
M
1
2
3
12V-B
1
J6
J85
J85
J
8
6
J
J95
J95
BLK
1
1
2
2
3
3
3
W
W
F
1
Pb
J5
12
V
-
A
G
R
B
W
J
6
J
3
J
2
W1
2
K1
F
10A 250V
F5
X
-
B
P
N
533
1
0
Blower
5.5 kW
Ozone
24hrs
Ozone
K12 runs
with P1 Low
12V Light
Spa
Light
A.V.Circ Pump
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
• 240V Pump 1, 2-Speed
• 240V Circ Pump
• 240V Blower
• 120V Ozone
• 12V Spa Light
• 240V 5.5kW Heater
• ML400 Main Panel
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
Switchbank A
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycles OFF
A8, Pump 2 Disabled
A9, No Circ Pump
A10, Blower Disabled
A11, Do Not Use
A12, Memory ON
100
104
28
SSID #
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.
T
S
T
S
EN
S
. A
AUX
.
F
CFG
J37
3
2
1
12 V
Light
J3
1
2
3
Ozone
24hrs
J96
123
K12 With
P1 Low
A10, Blower Enabled (A8 Off)
A3, Filter by Duration
A2, High Amp

55069_02-97_A
DIP Switches and Jumpers Definitions
DIP Switchbank A Key
A 1 ................Test Mode (normally Off)
A 2 ................In“ON” position, heater can run while any/all high-speed pumps or blowers are running. (High amperage)
................In“OFF” position, heater is disabled while any high-speed pump or blower is running. (Low amperage)
A 3 ................In“ON” position, filter cycles are programmed by duration
................In“OFF” position, filter cycles are programmed to start and end times
A 4 ................In“ON” position, displays time in 24 hours (military time)
................In“OFF” position, displays 12 hour time
A 5 ................In“ON” position, displays temperature in Celsius
................In“OFF” position, displays temperature in Fahrenheit
A 6 ................In“ON” position, Equipment timeout 30 minutes (4 hours for Pump 1 Low)
................In“OFF” position, Equipment timeout 15 minutes (2 hours for Pump 1 Low)
A 7 ................In“ON” position, Cleanup Cycle – 30 minutes after spa use/timeout, Pump 1 Low & Ozone run for 1 hour.
................In“OFF” position, no Cleanup Cycle
A 8 .............. In “ON” position, enables Pump 2 (A10 must be Off)
................In“OFF” position, disables Pump 2
A 9 .............. In “ON” position, DO NOT USE. *See note below.
................In“OFF” position, no Circ Pump
A 10............... In “ON” position, B lower enable when Pump 2 is disabled (A8 must be Off)
................In“OFF” position, Blower disabled
A 11............... In “ON” position, DO NOT USE. *See note below.
................In“OFF” position, Pump 1 is two-speed
A 12 ................Persistent memory reset (normally off) (used when spa is powering up)
Jumpers
J3 Jumper on Pins 1 and 2 will power J9 (Ozone) with Pump 1 Low.
Jumper on Pins 2 and 3 will power J9 to run 24 hours.
J37 Jumper on Pins 1 and 2 will power one leg of J12 (Spa Light) at 120 Volts AC.
Jumper on Pins 2 and 3 will power one leg of J12 (Spa Light) at 12 Volts AC.
Note: W9 controls voltage on the other leg of J12 and must be set for the same voltage.
J96 Jumper on Pins 1 and 2 will operate the relay K12 with Pump 1 Low.
Jumper on Pins 2 and 3 will operate the relay K12 independently.
WARNING:
•Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
•Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
•Contact Balboa if you require additional configuration pages added to this hot sheet.

55069_02-97_A
Output Features Quadrant
J1 + W1 – 2-Speed Pump 1 4-A
J2 + W7 – Audio/Visual 7-C
J9 + W13 – Ozone (Separate Relay 120V or 240V) 6-B
J12 + W9 – Spa Light (12V or 120V) Check J37 Setting 9-A
Instruments
Balboa
Incorporated
X-Mount P
Used for mounting any Expander Board
in a plastic enclosure.
Standoffs attach to heater mounting bracket.
PN 53933
A
B
C
D
E
A
B
C
D
E
123456789
123456789
WHT AC
J23 J19 J43
U4
J48J28
BLK AC
J11 J8
J42
TB1
CLASS G FUSE 30A F7 F4
J12
K1 K12
K4
K13
K8
K6
K11
W13
W7
F2
RED AC
J53J54J55
J26J25
K7
T1
HTR2 HTR1
FUSE 0.3A 250V
W9
GR
B
W
GR
B
W
GR
B
W
W1
J97
ADCM
J1
J9J3
J5
12V-A
J2
J96
J37
Balboa
EL1000 Mach III
P/N 22952 REV C
COPYRIGHT 2005
MADE IN U.S.A.
AUX. PANELSMAIN PANELS
E.GND
F10
REMOTE
J69 J20
FUSE 10A 250V
FUSE 3A 250V
J71 J70 J10 J39
TSTEXT SENS. A SENS. B VAC AUX. F CFG
J80
SWITCHBANK A
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
P1-LO 24HR
P1 LO ALRM
1
2
3
12V-B
J6
J85
J86
J95
BLK
1
1
2
2
3
3
WW
F1
Pb
Configuration Options

55069_02-97_A
G
RBW
J6
J3
J2
W12
K1
F10A 250V
F5
X-B
Used for a Blower output ONLY.
• Cannot be used with X-P
X-P
Used for a 1-speed Pump 2 output ONLY.
• Cannot be used with X-B
X-03
Used for running Ozone and/or Circ Pump
at voltage independent of Pump 1.
• Requires Adapter Cable PN 25339 to connect
J4 on X-03 to J9 pin 1 (6-A) on main PCBA.
• Circ Pump and Ozone must be same voltage.
PN 53426
Document PN 40603 D
G
RBW
G
RBW
J6
J7
J4 J5
J2
W12
K1
G
RBW
J6
J4
J2
W12
K1
PN 53310 PN 53544
PN 53681
X-P231
Can replace the X-P in cases where branch circuit
protection is needed for high amperage devices that
would over-burden power input fuse F7 (2-A) on the
main PCBA. This allows J6 on the X-P231 to connect
directly to Black AC (3-A) on the main EL1000 PCBA.
G
RBW
J1
W1
J7
J6
F30A 480V
P/N 22909 REV B
Expander Options

55069_02-97_A
Ozone Connections
U4
F4
J12
K1 K12
K13
K11
W13
W7
T1
W9
GR
B
W
GN
W1
J97
ADCM
J1
J9J3
J5
12V-A
J2
J96
J37
AUX. PANELSMAIN PANELS
E.GND
F10
REMOTE
J69 J20
FUSE 10A 250V
FUSE 3A 250V
J71 J70 J10 J39
TSTEXT SENS. A SENS. B VAC AUX. F CFG
J80
SWITCHBANK A
P1-LO 24HR
P1 LO ALRM
1
2
3
12V-B
J6
J85
J86
J95
BLK
1
1
2
2
3
3
GN
F1
Use this slot for the leftover Red conductor
Line - Black conductor
Balboa Ozone connector configuration for 120V 60Hz
Ground (Green) conductor
Flat sides of sockets as shown
Common - Install the White conductor here for 120V ozone
Use this slot for the leftover White conductor
Line - Black conductor
Balboa Ozone connector configuration for 240V 60Hz
Ground (Green) conductor
Common - Install the Red conductor here for 240V ozone
B
G
B
G
Use this slot for the leftover conductor
Line - Black conductor
Ground (Green) conductor
Common - Red for 240V or
White for 120V ozone (See W13 wire)
W13 wire determines voltage
Ozone Connection Voltage:
Ozone Connection #1 - Using the J9 On-board Connector
• The EL1000 Circuit Board to deliver the desired voltage to the on-board connector (J9). Connect the W13 wire to J86
AND the wire from J95 to either White AC (120V) or Red AC (240V) to change the voltage setting if required.
• J3 should be set on pins 1 and 2 to operate the Ozone Generator with Pump 1 Low.
Ozone Connection #2 - Using X-03 Expansion Board
• An Ozone generator connected to the X-03 expansion board MUST be the same voltage as the circ pump connected.
• J3 should be set on pins 2 and 3 to provide continuous fused power to the X-03 expansion board from the J9 connector
on the main PCBA.
Balboa Ozone Generator:
The pin next to ground determines voltage on these connectors.
If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured
correctly, but should be compared to the illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the
green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with
your Balboa Account Manager for information on purchasing a pin-removal tool.

55069_02-97_A
Panel Configurations
Heat
Jets Aux Temp Light
ML400
PN 52684 with Overlay PN 11345
• Connects to Main Panel terminal J70 or J71
NON-TIME CAPABLE