Balboa Instruments EL2001 Mach 3 User manual

54464_02-97_A
EL2001 Mach 3 Hot Sheet
54464_02-97_A.pdf 11/27/2006
Template used: 40573-v28_A.pdf 11/22/200
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System Model # E2P-EL2001M3-YCAJ
Software Version # 28
EPN # 2130
Base PCBA - PN 53974-03
PCB EL2000 – PN 22896 Rev B
Base Panels
ML900 – PN 52654
ML700 – PN 52649
ML400 – PN 52684

54464_02-97_A
Additional Options
• Full Feature Dolphin Remote
and Spa-only Dolphin Remote
• Spa Monitor
Connects to Main Panel terminal J70 or J71 or J72
• IR or RF Dolphin Receiver Module
Connects to Remote terminal J20
• Ozone Generator
Connects to terminal J9
• MoodEFX Lighting
Connects to Spa Light terminal J12
• FiberEFX Lighting
Connects to Spa Light terminal J12
• Stereo System
Connects to A.V. terminal J4
U4
A
D
CM
W
1
2
MAIN
PAN
EL
MAIN
PAN
EL
MAIN
PAN
EL
AUX
PAN
E
L
AU
X
P
ANEL
J6
J
3
W
2
REM
O
TE
J
86
J
80
J
6
9
J
2
0
J
1
0
J
3
9
J
7
1
J
70
J17
J
15
J
1
3
J83
J
22
J
24
J
8
2
J
36
S
EN
S
.
A
S
EN
S
.
B
V
A
C
EXT. 2SP PUMP
3
EXT.
RLY
AUX
.
F
J
7
2
G
W
Basic System Features and Functions
Power Requirements
• 240VAC, 60Hz, 48A, Class A GFCI-protected service (Circuit Breaker rating = 60A max.)
• 4 wires (hot, hot, neutral, ground)
System Outputs
Setup 1 (As Manufactured)
• 240V Pump 1, 2-Speed
• 240V Pump 2, 2-Speed
• 240V Blower
• 240V Circ Pump
• 120V Ozone
• 12V Spa Light
• 120V AV (Stereo)
• 240V 4.0kW Heater

54464_02-97_A
Persistent Memory and Powering Up
Any time you change DIP Switches or Software Configuration Settings that
affect parameters the user can change (any filter settings, set temperature
default, Celsius vs Fahrenheit, 12-hour vs 24-hour time, reminders
suppression, etc), you must reset Persistent Memory for your DIP Switch
or Software Configuration Settings changes to take effect. You should
also reset Persistent Memory after loading a new file into a board (using
the ESM, purchased seperately).
To reset Persistent Memory:
•Power down.
•Set A12 ON (See illustration below).
•Power up.
•Wait until “ ” or “ ” is displayed on your panel.
Note: If “ ” appears see section below.
•Set A12 OFF. (This can be done safely with power on if you use a
non-conductive tool such as a pencil to push the switch back to the
OFF position. Otherwise, power down before setting A12 OFF)
•Power up again (if you powered down in the previous step).
•For all other power ups, leave A12 OFF.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety
of settings. What we refer to as Persistent Memory stores all the User
Preferences, as well as all the filter settings, the set temperature, and the
heat mode.
Persistent Memory is not used for Time of Day. Time of Day needs to be
“kept running” (not just stored) while the power is off, so a separate
Real Time Clock feature (on all models except the EL1000) keeps track
of Time of Day while the unit is off. Time of Day Retention, and Time of
Day Retention alone, is controlled by the J91 jumper. J91 must be set
according to main system panel used.
message on power up:
If “ ” appears before (and instead of) “ ” or
“”, you have not configured DIP Switches and/or
Software Configuration Settings in a valid manner. This must be corrected
before you can reset Persistent Memory.
The switch numbers, jumpers, or configuration settings displayed after
“” are ones with which the system has found a configuration
problem. For example:
•“” would mean that the combination of how you’ve
set A5 and how you’ve set B2 is not supported on this system.
•“” would mean that there is a problem with jumper J99
•“” would mean that the combination of how
you’ve set pump 3 for 1-speed and blower for 1-speed is not
supported on this system.
•“” would mean that the combination of how
you’ve set DIP switches which have been assigned to pump 3 and
blower is not supported on this system.
Power Up Display Sequence
Upon power up, you should see the following on the display:
•Three numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if
these three numbers are , that is a Mach 3 EL8000 at
version 26.
•If there is a Configuration Error, the message (see above) will
appear at this point (and none of the messages below will display).
Otherwise what comes next is:
•“” (indicating the system is configured for a heater between
3 and 6 kW) or “ ” (indicating the system is configured for a
heater effectively* between 1 and 3 kW). “ ” should appear
for all EL models running at 240VAC. “ ” should appear for all
EL models running at 120VAC, as well as all GL models. (*A heater
which is rated at 4 kW at 240VAC will function as a 1 kW heater
at 120VAC.)
•If your system is using a special type of heater, a display such as
“” may appear next. If your system is using the generic Balboa
heater, no heater type display will appear.
•“” or “ ” will appear to signal the start of
Priming Mode.
At this point, the power up sequence is complete. Refer to the User Guide
for the ML Series panel on your system for information about how the spa
operates from this point on.
Switchbank A
S
witchbank B
J91 J91
RTC
Disabled
(Jumpered)
RTC
Enabled
(Not Jumpered)

54464_02-97_A
RED AC
WHT A
C
J
5
3
J
23
J
19 J4
3
J
48
K1
2
U
4
J
50
J
52
BLK A
C
J
66
J
65
J
63
J
64 J42
J
54
J
56
J
55
J
25
J
57
J
26
T
B
1
CLASS G
FUSE 30
A
C
LA
SS G
F
US
E 30A
F6
F
7
F4
K4
W
1
F
2
K7
T1
HTR
2
H
TR1
FU
S
E
0.3A 250V
K6
K
8
G
R
B
W
J
7
9
J
J
4
6
J
4
5
J8
1
12VAC
A
D
C
M
J37
J37
J4
J7
J7
J
74
W8
1
2
3
F
USE
3
A250V
T
OR
Q
UE
RAN
G
E
F
O
R TB1:
27-30 IN. LB
S
.
HOT
BLACK
NEUTRAL
WHITE
H
OT
R
ED
B
a
lb
o
a
J11
J11
J8
J8
BARCODE
G
R
B
W
W
W
J
12
J1
4
W
1
3
W
12
K13
W
2
0
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 T
C
MA
C
H III
CO
PYRIGHT 200
5
P
/
N 22896 REV
B
K
1
0
J
2
MAIN
PAN
E
L
MAIN
P
AN
E
L
MAIN
PAN
EL
A
U
X
PAN
EL
A
U
X
P
AN
E
L
J
9
J
5
J
6
K3
J3
K2
W
2
F
5
W9
W
7
REM
O
T
E
K11
K
9
J
1
K
1
G
R
B
W
G
R
B
W
G
R
B
W
J
86
J
8
0
J60
J60
J
6
9
J
2
0
J
1
0
F
U
S
E 10A 250V
J
39
J
7
1
J
7
0
J98
J98
J
8
9
J
9
1
J1
7
J
15
J
1
3
J
83
J
2
2
J
24
J
8
2
J
3
6
TST
S
EN
S
.A
S
EN
S
.B
V
A
C
EXT. 2
S
PP
U
MP 3 E
X
T. RL
Y
AUX. F
J
72
C
F
G
S
WIT
C
HBANK A
S
WIT
C
HBANK
B
J
90
J
9
7
7
G
R
B
W
J85
J85
J85
G
R
B
W
J6
J3
J
2
W
1
2
K
1
F10
A
250
V
F5
X
-
B
PN 5
33
1
0
Blower
RTCEnabled
4.0 kW
A.V.
Use AUX Board
for Blower
With 2-Speed P2
Use X-B Expander
for Blower
With 2-Speed P2
2-Spd P2
Ozone
Circ.Pump
12V Light
Spa
Light
2-Spd P1
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
• 240V Pump 1, 2-Speed
• 240V Pump 2, 2-Speed
• 240V Blower
• 240V Circ Pump
• 120V Ozone
• 12V Spa Light
• 120V Audio\Visual (Stereo)
• 240V 4.0kW Heater
• ML900, ML700, or ML400 Main Panel
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
Wiring Color Key
Typically Line voltage
Typically Line voltage for 2-speed pumps
Neutral (Common)
Ground
Note flat sides in connector
Connector Key
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
Switchbank A Switchbank B
A2, Low Amp
A5, Degrees F
A6, Short Timeouts
A9/A10,
No Circ Pump
A9/A10,
No Circ Pump
A1, Test Mode OFF
A3, Filter by Time
A4, 12 Hr Time
A7, Cleanup Cycle OFF
A8, 1Hr O3Supress OFF
A12, Memory Retained
B1, Pump 2 2-Speed
B2, Pump 2 Disabled
B3, Blower Disabled
B4, No Fiber/Wheel
B5, Pump 3 Disabled
B6, Panel Scrunching OFF
100
114
28
SSID #
J37
3
2
1
12 V
Light
J91
RTC
Enabled
(Not Jumpered)
B3, Blower Enabled
B2, Pump 2 Enabled
A11, O3w/ P1 Low
and P1 is 2-Spd
A2, High Amp
J15
J83
J
2
2
AU
X.F
S
EN
S
. A
TST
CFG
When the Logic Jumper is not installed on J83 (CFG),
DIP Switch Settings are enabled.
DIP Switches will then operate as shown below.

54464_02-97_A
DIP Switches and Jumpers Definitions
DIP Switchbank A Key
A1 ................Test Mode (normally Off)
A2 ................In“ON” position, heater can run while any/all high-speed pumps or blowers are running
(High amperage)
................In“OFF” position, heater is disabled while any high-speed pump or blower is running
(Low amperage)
A3 ................In“ON” position, filter cycles are programmed by duration for non-time capable panels
................In“OFF” position, filter cycles are programmed to start and end times for time capable panels
A4* ................In“ON” position, displays time in 24 hours (military\European time)
................In“OFF” position, displays 12 hour time
A5* ................In“ON” position, displays temperature in Celsius
................In“OFF” position, displays temperature in Fahrenheit
* Sets default for user preferences - only applies when persistent memory is reset (A12 On) during power-up
A6 ................In“ON” position, Equipment timeout 30 minutes (4 hours for Pump 1-Low)
................In“OFF” position, Equipment timeout 15 minutes (2 hours for Pump 1-Low)
A7 ................In“ON” position, Cleanup Cycle – 30 minutes after spa use/timeout, Pump 1-Low & Ozone or
Circ Pump and Ozone run for 1 hour
................In“OFF” position, no Cleanup Cycle
A8 ................In"ON" position, Ozone suppression for one hour after pump/blower button press
A9 and A10.............See Table for Circ Pump Behavior settings
A11 ................In“ON” position
(non-circ mode operation) Pump 1 is two-speed, Ozone is
ON in Filter & Cleanup Cycles only
(in any circ mode) Pump 1 is one-speed, Ozone is ON with
circ pump
................In“OFF” position
(non-circ mode operation) Pump 1 is two-speed, Ozone is
ON with Pump 1-Low
(in any circ mode) Pump 1 is two-speed, Ozone is ON with
circ pump
A12 ................Persistent memory reset (normally off) (used when spa is
powering up)
Circ Pump
A9 A10 Behavior
OFF OFF No Circ Pump
or Circ Pump not
plumbed w/heater
ON OFF 24 Hours
OFF ON 24 Hr w/3°F Shut-Off
ON ON Acts like Pump 1-Low
(Filter Cycles, Polls)
Jumpers
J37 Jumper on Pins 1 and 2 will power one leg of J12 (Spa Light) at 120 Volts AC.
Jumper on Pins 2 and 3 will power one leg of J12 (Spa Light) at 12 Volts AC.
Note: W9 controls voltage on the other leg of J12 and must be set for the same voltage.
J91 Jumper on 1 Pin only enables Real Time Clock function; use with time capable panels.
Jumper on Pins 1 and 2 disables RTC function; use with non-time capable panels.
DIP Switchbank B Key
B1 ...............In“ON” position, single-speed Pump 2
...............In“OFF” position, two-speed Pump 2
B2 ...............In“ON” position, Pump 2 enabled
...............In“OFF” position, Pump 2 disabled
B3 ...............In“ON” position, Blower enabled with Pump 2 low relay
...............In“OFF” position, Blower disabled
B4 ...............In“ON” position, Fiber and Wheel instead of Spa Light
(if A9 & A10 are both OFF, Fiber uses J2 connector; if either A9 or A10 is ON, X-FOW Kit required to run Fiber)
...............In“OFF” position, Spa light enabled
B5 ...............In“ON” position, Pump 3 enabled (Jets 3 replaces Blower on Aux panel)
...............In“OFF” position, Pump 3 disabled
B6 ...............In“ON” position, Alternate Panel layout (ML900 scrunching enabled - ML550 / 700 Jets 3 replaces Blower)
...............In“OFF” position, Normal Panel layout
WARNING:
•Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
•Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
•Contact Balboa if you require additional configuration pages added to this hot sheet.

54464_02-97_A
Output Features Quadrant
J1 + W1 – 2-Speed Pump 1 4-A
J2 + W7 – Circ Pump or Fiber Optic (Separate Relay 120V or 240V) 6-C
J3 + W2 – 1-Speed Blower (with 1-speed Pump 2) W15 to J97 7-C
– OR 1-Speed Pump 3 (with 1-speed Pump 2) W15 to J97
J4 + W8 – Audio Visual (always hot - no relay) 2-A
J5 + W12 – 2-Speed Pump 2 (with NO Blower on J3) W15 to J98 7-C
– OR 1-Speed Pump 2 (See J3/W2)
J9 + W13 – Ozone (Separate Relay 120V or 240V) 6-C
J12 + W9 – Spa Light (12V or 120V) Check J37 Setting 5-B
Instruments
Balboa
Incorporated
X-Mount P
Used for mounting any Expander Board
in a plastic enclosure.
Standoffs attach to heater mounting bracket.
PN 53933
A
B
C
D
E
F
A
B
C
D
E
F
123456789
123456789
RED AC
WHT AC
J53
J23 J19 J43 J48
K12
U4
J50J52
BLK AC
J66 J65 J63
J64 J42
J54 J56J55
J25J57 J26
TB1
CLASS G
FUSE 30A
CLASS G FUSE 30A
F6
F7
F4
K4
W1
F2
K7
T1
HTR2 HTR1
FUSE
0.3A 250V
K6
K8
GR
B
W
J79
J46
J45
J81
12VAC
ADCM
J37
J4
J7
J74
W8
1
2
3FUSE
3A 250V
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
HOT
BLACK
NEUTRAL
WHITE
HOT RED
Balboa
J11 J8
BARCODE
GR
B
W
WW
J12
J14
W13
W12
K13
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
J2
MAIN
PANEL
MAIN
PANEL
MAIN
PANEL
AUX
PANEL
AUX
PANEL
J9
J5
J6
K3
J3
K2
W2
F5
W9 W7
REMOTE
K11
K9
J1
K1
GR
B
W
GR
B
W
GR
B
W
J86
J80
J60
J69
J20 J10
FUSE 10A 250V
J39
J71 J70
J98
J89
J91
J17
J15 J13
J83
J22 J24
J82
J36
TST
SENS. A SENS. B VAC EXT. 2SP PUMP 3 EXT. RLY
AUX. F
J72
CFG
SWITCHBANK A SWITCHBANK B
J90
J97
GR
B
W
J85
Configuration Options

54464_02-97_A
G
RBW
J6
J3
J2
W12
K1
F10A 250V
F5
X-B
Used for a Blower output ONLY
when Pump 2 at J5 (7-B) is a 2-speed pump.
• W15 (9-A) connected to J98 (8-B)
X-P
Used for a 1-speed Pump 3 output
when Pump 2 at J5 (7-B) is a 1-speed pump
and a blower is connected to J3 (8-B).
• W15 (9-A) connected to J97 (9-B)
Also used for a 1-speed Pump 4 when
Pump 3 replaces a Blower on J3 (9-B)
X-P632
Used for a 2-speed Pump output or for two 1-speed
Pumps. Can also be used for other optional setups.
• J6 on X-P632 connects directly to Black AC (1-C) on
the main EL2000 PCBA.
PN 53680
PN 53681
X-P231
Can replace the X-P in cases where branch circuit
protection is needed for high amperage devices that
would over-burden power input fuse F7 (1-B) on the
main PCBA. This allows J6 on the X-P231 to connect
directly to Black AC (1-C) on the main EL2000 PCBA.
X-O3 PN 53426
X-FOW Kit
Special setup with X-03 and Adapter PN 25338 to
operate a fiber-optic light and color wheel independently.
Required to operate a Fiber Optic when a Circ Pump is installed
M i PCBA t J2 Document PN 40483 K
PN 53912
G
RBW
G
RBW
J6
J7
J4 J5
J2
W12
K1
G
RBW
J6
J4
J2
W12
K1
Adapter PN 25338
To J5 on X-O3
To Spa Light on
EL2000
(120V Setup)
PN 53310
PN 53544
G
RBW
J1
W1
J7
J6
F30A 480V
X-P231
PN 53681
P/N 22909 REV B
G
RBW
J1
W1
J2
J6
F30A 480V
X-P632
PN 53680
P/N 22909 REV B
Expander Options

54464_02-97_A
Ozone Connections
K12
U4
J45
W13
W12
W20
W15
BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
EL2000 TC MACH III COPYRIGHT 2005
P/N 22896 REV B
K10
2
AUX
PANEL
AUX
PANEL
J9
J5
K3
J3
K2
W2
F5
K9
GW GW
J86
J60
J10
FUSE 10A 250V
J39
0
J98
J90
J97
GW
J85
Use this slot for the leftover Red conductor
Line - Black conductor
Balboa Ozone connector configuration for 120V 60Hz
Ground (Green) conductor
Flat sides of sockets as shown
Common - Install the White conductor here for 120V ozone
Use this slot for the leftover White conductor
Line - Black conductor
Balboa Ozone connector configuration for 240V 60Hz
Ground (Green) conductor
Common - Install the Red conductor here for 240V ozone
B
G
B
G
Use this slot for the leftover conductor
Line - Black conductor
Ground (Green) conductor
Common - Red for 240V or
White for 120V ozone (See W13 wire)
W13 wire determines voltage
Ozone Connector Voltage: The EL circuit board is factory configured to deliver a preset voltage (120V
or 240V) to the on-board ozone connector (J9). See the ratings table on the wiring diagram attached to
the cover of the enclosure for the configured voltage. For 240V output W13 connects to Red AC and for
120V output W13 connects to White AC.
The voltage to the ozone connector can be changed in the field if required. W13 just needs to be set for
the required voltage.
Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the
ozone generator is likely to be configured correctly, but should be compared to the illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the
connector next to the green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are snapped in
place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

54464_02-97_A
Panel Configurations
ML900
PN 52654 with Overlay PN 40026
• Connects to Main Panel terminal J70, J71, or J72
• RTC jumper (J91) on Main PCBA must be OFF (1 pin only)
ML700
PN 52649 with Overlay PN 11281
• Connects to Main Panel terminal J70, J71, or J72
• RTC jumper (J91) on Main PCBA must be OFF (1 pin only)
Heat
Jets Aux Temp Light
ML400
PN 52684 with Overlay PN 11345
• Connects to Main Panel terminal J70, J71, or J72
• RTC Jumper (J91) on Main PCBA must be ON (both pins jumpered)
Cool
WarmTime
Mode/Prog
Blower
Jets 2
Light
Jets 1
F2
TL
F1
PL
Jets 3 OptionJets 1 Option
Invert Blower Fiber
Jets 3 OptionTime Warm Jets 1 Jets 2 Jets 3 Option
CoolMode/Prog Invert Blower Fiber Light
F2
TL
F1
PL
TIME CAPABLENON-TIME CAPABLE