Baldor 22H series Installation instructions

SERIES 22H
Line Regen
AC Flux Vector Control
Installation & Operating Manual
9/97 MN722
VECTOR DRIVE

Table of Contents
Table of Contents i MN722
Section 1
Quick Start Guide 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Start Checklist 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Start Procedure 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
General Information 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited W arranty 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Receiving & Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving & Inspection 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Location 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Installation 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Through the W all Mounting 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Remote Keypad Installation 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Installation 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Grounding 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Reactors 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Devices 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Internal Fuses 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Changes for Reduced V oltage Input 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Input Power & Motor Connections 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encoder Installation 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Buffered Encoder Output 3-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Home (Orient) Switch Input 3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Circuit Connections 3-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Converting Control Board Connections 3-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Output Control Board Connections 3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Mode Connections 3-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Run 3 Wire Mode Connections 3-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 Speed 2-Wire Mode Connections 3-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Pump 2 Wire Control Mode 3-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Pump 3 Wire Control Mode 3-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bipolar Speed and T orque Mode Connections 3-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Mode Connections 3-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Process Mode Outputs 3-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1
General Information
ii T able of Contents MN722
Analog Inputs and Outputs 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Inputs 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Outputs 3-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External T rip Input 3-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opto-Isolated Inputs 3-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opto-Isolated Outputs 3-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Operation Checklist 3-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-Up Procedure 3-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
Programming and Operation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Baldor Keypad 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Mode 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Display Contrast 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Mode Screens 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Screens & Diagnostic Information Access 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Log Access 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Mode 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Blocks Access for Programming 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Parameter V alues when Security Code Not Used 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reset Parameters to Factory Settings 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initialize New Firmware 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Definitions 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Converter Control Board Parameters 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Output Control Board Parameters 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Keypad Display - Display Contrast Adjustment 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Access the Fault Log 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Clear the Fault Log 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Access Diagnostic Information 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Noise Considerations 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Causes and Cures 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Drive Situations 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Power Lines 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Transmitters 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Enclosures 5-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Motor Considerations 5-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Practices 5-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optical Isolation 5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plant Ground 5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1
General Information
Table of Contents iii MN722
Section 6
Manual Tuning the Series 22H Control 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manually T uning the Control 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Mag Amps Parameter 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slip Frequency Parameter 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Prop Gain Parameter 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Int Gain Parameter 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Prop Gain Parameter 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Int Gain Parameter 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PI Controller 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 7
Specifications, Ratings & Dimensions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Conditions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad Display 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Specifications 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Analog Input 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Outputs 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Outputs 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Indications 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Series 22H V ector Control Ratings 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal T ightening T orque Specifications 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size C+ Control 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size D+ Control 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size D Control 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size E Control 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size E Control – Through–W all Mounting 7-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size F Control 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size F Control – Through–W all Mounting 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size G+ Control 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EK Controls - Filter Assembly 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EK Controls - Boost Regulators 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Converter Section Parameter V alues A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Output Section Parameter V alues A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Keypad Mounting T emplate B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1
General Information
iv T able of Contents MN722

Section 1
Quick Start Guide
Quick Start Guide 1-1 MN722
Overview If you are an experienced user of Baldor controls, you are probably already familiar with
the keypad programming and keypad operation methods. If so, this quick start guide has
been prepared for you. This procedure will help get your system up and running in the
keypad mode quickly . This will allow motor and control operation to be verified. This
procedure assumes that the control and motor are correctly installed (see Section 3 for
procedures) and that you have an understanding of the keypad programming & operation
procedures. It is not necessary to wire the terminal strip to operate in the keypad mode, if
Level 2 Protection block parameters “External T rip” and “Local Enable INP” are set to of f.
The quick start procedure is as follows:
1. Read the Safety Notice and Precautions in section 2 of this manual.
2. Mount the control. Refer to Section 3, “Physical Location” procedure.
3. Connect AC power . Refer to Section 3, “AC Input Power Connections”.
4. Connect the motor . Refer to Section 3, “Motor Connections”.
5. Connect the encoder . Refer to Section 3, “Encoder Installation”.
Quick Start Checklist Check of electrical items.
CAUTION: After completing the installation but before you apply power , be
sure to check the following items.
1. V erify AC line voltage at source matches control rating.
2. Inspect all power connections for accuracy , workmanship and torques as well
as compliance to codes.
3. V erify control and motor are grounded to each other and the control is
connected to earth ground.
4. Check all signal wiring for accuracy .
5. Be certain all brake coils, contactors and relay coils have noise suppression.
This should be an R-C filter for AC coils and reverse polarity diodes for DC
coils. MOV type transient suppression is not adequate.
W ARNING: Make sure that unexpected operation of the motor shaft during start
up will not cause injury to personnel or damage to equipment.
Check of Motors and Couplings
1. V erify freedom of motion for all motor shafts and that all motor couplings are
tight without backlash.
2. V erify the holding brakes if any, are properly adjusted to fully release and set to
the desired torque value.

Section 1
General Information
1-2 Quick Start Guide MN722
Quick Start Procedure Initial Conditions
Be sure the 22H control and motor are installed and wired according to the procedures in
Section 3 of this manual.
Become familiar with the keypad programming and keypad operation of the control as
described in Section 4 of this manual.
1. V erify that all enable inputs to J1-8 are open.
2. T urn power on. Be sure no errors are displayed.
3. Set the Level 1 Input block, Operating Mode parameter to “KEYP AD”.
4. Set the Level 2 Output Limits block, “OPERA TING ZONE” parameter as
desired.
5. Enter the following motor data in the Level 2 Motor Data block parameters:
Motor V oltage (Nameplate, VOL TS)
Motor Rated Amps (Nameplate, FLA)
Motor Rated Speed (Nameplate, RPM)
Motor Rated Frequency (Nameplate, HZ)
Motor Mag Amps (Nameplate, NLA)
Encoder Counts
6. At the Level 2 Motor Data, go to CALC Presets and select YES (using the up
arrow key). Press ENTER and let the control calculate the preset values for the
parameters that are required for control operation.
7. Disconnect the motor from the load (including coupling or inertia wheels). If the
load can not be disconnected, refer to Section 6 and manually tune the control.
After manual tuning, perform steps 9, 10, 14, 15 and 16.
W ARNING: The motor shaft will rotate during this procedure. Be certain that
unexpected motor shaft movement will not cause injury to
personnel or damage to equipment.
8. At the Level 2 Autotune block, perform the following tests:
CMD OFFSET TRIM
CUR LOOP COMP
STAT OR R1
FLUX CUR SETTING
ENCODER TESTS
SLIP FREQ TEST
9. Set the Level 2 Output Limits block, “MIN OUTPUT SPEED” parameter .
10. Set the Level 2 Output Limits block, “MAX OUTPUT SPEED” parameter .
11. Remove all power from the control.
12. Couple the motor to its load.
13. T urn power on. Be sure no errors are displayed.
14. Go to Level 2 Autotune block, and perform the SPD CNTRLR CALC test.
15. Run the drive from the keypad using one of the following: the arrow keys for
direct speed control, keypad entered speed or the JOG mode.
16. Select and program additional parameters to suit your application.
The control is now ready for use the in keypad mode. If a dif ferent operating mode is
desired, refer to Section 3 for control connection diagrams and Section 4 Programming
and Operation.

Section 2
General Information
General Information 2-1 MN722
Overview The Baldor Series 22H Line Regen V ector Control provides full motoring and line
regeneration to the AC power mains with a near unity power factor . The control uses
PWM controlled by IGBT power transistors in both the converter and inverter sections of
the control to provide 3 phase power to the motor and Regen power to the line. Flux
vector technology (sometimes referred to as Field Oriented Control) is a closed loop
control scheme that adjusts the frequency and phase of voltage and current applied to a
three phase induction motor . The vector control separates the motor current into it’ s flux
and torque producing components. These components are independently adjusted and
vectorially added to maintain a 90 degree relationship between them. This produces
maximum torque from base speed down to and including zero speed. Above base
speed, the flux component is reduced for constant horsepower operation. In addition to
the current, the electrical frequency must also be controlled. The frequency of the
voltage applied to the motor is calculated from the slip frequency and the mechanical
speed of the rotor . This provides instantaneous adjustment of the voltage and current
phasing in response to speed and position feedback from an encoder mounted on the
motors’ shaft.
The Line Regen vector control provides several advantages over non-regenerative
drives:
Regenerated energy from the motor is returned to the power source. The
control can provide regenerated energy absorption up to it’ s full rating on a
continuous basis.
Input current is controlled to be a near unity power factor at rated load.
Line harmonic distortion is reduced.
DC Bus voltage is always controlled. Therefore, line voltage transients do not
af fect the output voltage to the motor .
The Baldor Series 22H control may be used in many dif ferent applications. It may be
programmed by the user to operate in dif ferent operating zones. It can also be
configured to operate in a number of modes depending upon the application
requirements and user preference.
It is the responsibility of the user to determine the optimum operating zone and mode to
interface the control to the application. These choices are made with the keypad as
explained in the programming section of this manual.

2-2 General Information MN722
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will
repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is in
lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal), inconvenience, or consequential damage, including injury to any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply .) In any event, BALDOR’ s
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem encountered. No liability is assumed for expendable items such as
fuses.
Goods may be returned only with written notification including a BALDOR
Return Authorization Number and any return shipments must be prepaid.

General Information 2-3 MN722
Safety Notice This equipment contains voltages that may be as high as 1000 volts! Electrical shock
can cause serious or fatal injury . Only qualified personnel should attempt the start–up
procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts
that are driven by this equipment. Improper use can cause serious or fatal injury . Only
qualified personnel should attempt the start–up procedure or troubleshoot this equipment.
PRECAUTIONS
W ARNING: Do not touch any circuit board, power device or electrical
connection before you first ensure that power has been
disconnected and there is no high voltage present from this
equipment or other equipment to which it is connected. Electrical
shock can cause serious or fatal injury . Only qualified personnel
should attempt the start–up procedure or troubleshoot this
equipment.
W ARNING: Be sure that you are completely familiar with the safe operation of
this equipment. This equipment may be connected to other
machines that have rotating parts or parts that are controlled by
this equipment. Improper use can cause serious or fatal injury .
Only qualified personnel should attempt the start–up procedure or
troubleshoot this equipment.
W ARNING: This unit has an automatic restart feature that will start the motor
whenever input power is applied and a RUN (FWD or REV)
command is issued. If an automatic restart of the motor could
cause injury to personnel, the automatic restart feature should be
disabled by changing the Level 2 Miscellaneous block, Restart
Auto/Man parameter to Manual.
W ARNING: Be sure the system is properly grounded before applying power .
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury .
W ARNING: Do not remove cover for at least five (5) minutes after AC power is
disconnected to allow capacitors to discharge. Dangerous voltages
are present inside the equipment. Electrical shock can cause
serious or fatal injury .
W ARNING: Improper operation of control may cause violent motion of the
motor shaft and driven equipment. Be certain that unexpected
motor shaft movement will not cause injury to personnel or damage
to equipment. Certain failure modes of the control can produce
peak torque of several times the rated motor torque.
W ARNING: Motor circuit may have high voltage present whenever AC power is
applied, even when motor is not rotating. Electrical shock can
cause serious or fatal injury .
W ARNING: The motor shaft will rotate during this procedure. Be certain that
unexpected motor shaft movement will not cause injury to
personnel or damage to equipment.
Continued on next page

Section 1
General Information
2-4 General Information MN722
Caution: T o prevent equipment damage, be certain that the electrical service
is not capable of delivering more than the maximum line short
circuit current amperes listed for 230 V AC, 460 V AC or 575 V AC
control rating.
Caution: Disconnect motor leads (T1, T2 and T3) from control before you
perform a “Megger” test on the motor. Failure to disconnect motor
from the control will result in extensive damage to the control. The
control is tested at the factory for high voltage / leakage resistance
as part of Underwriter Laboratory requirements.
Caution: Do not supply any power to the External Trip (motor thermostat)
leads at J1-16 and 17. Power on these leads can damage the
control. Use a dry contact type that requires no external power to
operate.
Caution: Do not connect AC power to the Motor terminals T1, T2 and T3.
Connecting AC power to these terminals may result in damage to
the control.
Caution: Baldor recommends not using “Grounded Leg Delta” transformer
power leads that may create ground loops and degrade system
performance. Instead, we recommend using a four wire W ye.
Caution: Do not use power factor correction capacitors at the input power
lines to the 22H Line Regen control. Installing power factor
correction capacitors may damage the control.

Section 3
Receiving & Installation
Receiving & Installation 3-1 MN722
Receiving & Inspection The Series 22H V ector Control is thoroughly tested at the factory and carefully packaged
for shipment. When you receive your control, there are several things you should do
immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your control.
2. V erify that the part number of the control you received is the same as the part
number listed on your purchase order .
3. If the control is to be stored for several weeks before use, be sure that it is
stored in a location that conforms to published storage specifications. (Refer to
Section 7 of this manual).
Physical Location The location of the 22H is important. It should be installed in an area that is protected
from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and
vibration. Exposure to these elements can reduce the operating life and degrade
performance of the control.
Several other factors should be carefully evaluated when selecting a location for
installation:
1. For ef fective cooling and maintenance, the control should be mounted vertically
on a flat, smooth, non-flammable vertical surface. Size G+ are floor standing
NEMA 1 enclosures.
2. At least two inches clearance must be provided on all sides for air flow .
3. Front access must be provided to allow the control cover to be opened or
removed for service and to allow viewing of the Keypad Display . (The keypad
may optionally be remote mounted up to 100 feet from the control.)
Controls installed in a floor mounted enclosure must be positioned with
clearance to open the enclosure door . This clearance will also provide
suf ficient air space for cooling.
4. Altitude derating . Up to 3300 feet (1000 meters) no derating required. Above
3300 ft, derate the continuous and peak output current by 2% for each 1000 ft.
5. T emperature derating . Up to 40 ° C no derating required. Above 40 ° C, derate
the continuous and peak output current by 2% per ° C. Maximum ambient is
55°C.
6. 50Hz Operation derating . Fo operation onr 50Hz input power , derate the
continuous and peak output current by 15%.

Section 1
General Information
3-2 Receiving & Installation MN722
T able 3-1 lists the W atts Loss ratings for Series 22H controls.
Table 3-1 Series 22H Watts Loss Ratings.
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    

     

   



     




   



     




        
        

Section 1
General Information
Receiving & Installation 3-3 MN722
Table 3-1 Series 22H Watts Loss Ratings Continued




!###


!###


!###

!##
$%
!
 $!"!##$%
!

!$
!###

!$!###
!  
 $$# $$# $$# $$# $! $$# $$# $$#
          
          
          
          
          
          
          
          
          
          
        
        
    

     

   



     




   



     




        
        

Section 1
General Information
3-4 Receiving & Installation MN722
Control Installation The control must be securely fastened to the mounting surface. Use the four (4)
mounting holes to fasten the control to the mounting surface or enclosure.
Through the Wall MountingControl sizes E and F are designed for panel or through the wall installation. T o mount a
control through the wall, an optional Through the W all mounting kit must be purchased.
These kits are:
Kit No. Description
V0083991 Size E control Through the W all mounting kit.
V0084001 Size F control Through the W all mounting kit.
Procedure:
1. Refer to Section 7 of this manual for drawings and dimensions of the Through
the W all mounting kits. Use the information contained in these drawings to
layout the appropriate size hole on your enclosure and wall.
2. Cut the holes in your enclosure and wall.
3. Locate and drill holes for mounting hardware as shown in the drawings.
4. Cut foam tape and apply to perimeter of opening as shown.
5. Secure the four (4) brackets to the exterior of the panel with the hardware
provided.
6. Secure the control to the panel using the hardware provided.

Section 1
General Information
Receiving & Installation 3-5 MN722
Optional Remote Keypad Installation The keypad may be remotely mounted using the optional Baldor keypad
extension cable. The keypad assembly (white - DC00005A-01; grey - DC00005A-02)
comes complete with the screws and gasket required to mount it to an enclosure. When
the keypad is properly mounted to a NEMA T ype 4X indoor enclosure, it retains the T ype
4X indoor rating.
Tools Required:
• Center punch, tap handle, screwdrivers (Phillips and straight) and crescent
wrench.
• 8-32 tap and #29 drill bit (for tapped mounting holes) or #19 drill (for clearance
mounting holes).
•1-1/4″ standard knockout punch (1-
11/16″
nominal diameter).
•R TV sealant.
• (4) 8-32 nuts and lock washers.
• Extended 8-32 screws (socket fillister) are required if the mounting surface is
thicker than 12 gauge and is not tapped (clearance mounting holes).
• Remote keypad mounting template. A tear out copy is provided at the end of
this manual for your convenience.
Mounting Instructions: For tapped mounting holes
1. Locate a flat 4 ″ wide x 5.5 ″ minimum high mounting surface. Material should
be suf ficient thickness (14 gauge minimum).
2. Place the template on the mounting surface or mark the holes as shown.
3. Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4. Drill four #29 mounting holes (A). Thread each hole using an 8-32 tap.
5. Locate the 1-
1/4″
knockout center (B) and punch using the manufacturers
instructions.
6. Debur knockout and mounting holes making sure the panel stays clean and flat.
7. Apply R TV to the 4 holes marked (A).
8. Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
9. From the inside of the panel, apply R TV over each of the four mounting screws
and nuts. Cover a
3/4″
area around each screw while making sure to completely
encapsulate the nut and washer .
Mounting Instructions: For clearance mounting holes
1. Locate a flat 4 ″ wide x 5.5 ″ minimum high mounting surface. Material should
be suf ficient thickness (14 gauge minimum).
2. Place the template on the mounting surface or mark the holes as shown on the
template.
3. Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4. Drill four #19 clearance holes (A).
5. Locate the 1-
1/4″
knockout center (B) and punch using the manufacturers
instructions.
6. Debur knockout and mounting holes making sure the panel stays clean and flat.
7. Apply R TV to the 4 holes marked (A).
8. Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
9. From the inside of the panel, apply R TV over each of the four mounting screws
and nuts. Cover a
3/4″
area around each screw while making sure to completely
encapsulate the nut and washer .

Section 1
General Information
3-6 Receiving & Installation MN722
Electrical Installation Interconnection wiring is required between the motor control, AC power source, motor ,
host control and any operator interface stations. Use only UL (cUL) listed closed loop
connectors that are of appropriate size for wire gauge being used. Connectors are to be
installed using crimp tool specified by the manufacturer of the connector . Only Class 1
wiring should be used.
Baldor Series 22H controls feature UL approved adjustable motor overload protection
suitable for motors rated at no less than 50% of the output rating of the control. Other
governing agencies such as NEC may require separate over–current protection. The
installer of this equipment is responsible for complying with the National Electric Code
and any applicable local codes which govern such practices as wiring protection,
grounding, disconnects and other current protection.
System Grounding Baldor Controls are designed to be powered from standard three phase lines that are
electrically symmetrical with respect to ground. System grounding is an important step in
the overall installation to prevent problems. The recommended grounding method is
shown in Figures 3-1 and 3-2.
Caution: Baldor recommends not using “Grounded Leg Delta” transformer
power leads that may create ground loops and degrade system
performance. Instead, we recommend using a four wire W ye.
Figure 3-1 Recommended System Grounding – EL
L1
AC Main
Supply
Safety
Ground
Driven Earth
Ground Rod
(Plant Ground)
Four Wire
“Wye”
L1
L2
L3
Earth
LOCAL
SHIFT
DISP
RESET
PROG
ENTER
JOG
STOP
REV
FWD
L2 L3 T1 T2 T3
Series H
Optional
Line
Reactor
Optional
Load
Reactor
Route all 4 wires L1, L2, L3 and Earth
(Ground) together in conduit or cable.
Route all 4 wires T1, T2, T3 and Motor
Ground together in conduit or cable.
Connect all wires (including motor ground)
inside the motor terminal box.
Ground per NEC and
Local codes.
Note:Wiring shown for clarity of grounding
method only. Not representative of
actual terminal block location.

Section 1
General Information
Receiving & Installation 3-7 MN722
Figure 3-2 Recommended System Grounding – EK
L1
AC
Main
Supply
Safety
Ground
Driven Earth
Ground Rod
(Plant Ground)
Four Wire
“Wye”
L1
L2
L3
Earth
LOCAL
SHIFT
DISP
RESET
PROG
ENTER
JOG
STOP
REV
FWD
L2 L3 T1 T2 T3
Series H
Optional
Boost
Regulator Optional
Load
Reactor
Route all 4 wires L1, L2, L3 and Earth
(Ground) together in conduit or cable.
Route all 4 wires T1, T2, T3 and Motor
Ground together in conduit or cable.
Connect all wires (including motor ground)
inside the motor terminal box.
Ground per NEC and
Local codes.
Optional
Line
Reactor
Note: Wiring shown for clarity of grounding
method only. Not representative of
actual terminal block location.
Ungrounded Distribution System
With an ungrounded power distribution system it is possible to have a continuous current
path to ground through the MOV devices. T o avoid equipment damage, an Isolation
transformer with a grounded secondary is recommended. This provides three phase AC
power that is symmetrical with respect ground.
Input Power Conditioning
Baldor controls are designed for direct connection to standard three phase lines that are
electrically symmetrical with respect to ground. Certain power line conditions must be
avoided. An AC line reactor or an isolation transformer may be required for some power
conditions.
S Baldor Series H controls require a minimum line impedance of 3%. Refer to
“Line Impedance” for additional information.
S If the feeder or branch circuit that provides power to the control has
permanently connected power factor correction capacitors, an input AC line
reactor or an isolation transformer must be connected between the power factor
correction capacitors and the control.
S If the feeder or branch circuit that provides power to the control has power
factor correction capacitors that are switched on line and of f line, the capacitors
must not be switched while the control is connected to the AC power line. If the
capacitors are switched on line while the control is still connected to the AC
power line, additional protection is required. TVSS (T ransient V oltage Surge
Suppressor) of the proper rating must be installed between the AC line reactor
or an isolation transformer and the AC input to the control.

Section 1
General Information
3-8 Receiving & Installation MN722
Load Reactors Line reactors may be used at the control output to the motor . When used this way , they are
called Load Reactors. Load reactors serve several functions that include:
S Protect the control from a short circuit at the motor .
S Limit the rate of rise of motor surge currents.
S Slowing the rate of change of power the control delivers to the motor .
Load reactors should be installed as close to the control as possible. Select the load
reactor that matches the full load amperes (FLA) stated on the nameplate of the motor
you are using.

Section 1
General Information
Receiving & Installation 3-9 MN722
Current Requirements
The input current for each control is given in T able 3-2 and the short circuit requirements
are given in T able 3-3. The control may be damaged if input current exceeds ratings of
T able 3-3.
Table 3-2 Input Current Requirements
230VAC 460VAC
Catalog Numbers Input
Amps Catalog Numbers Input Amps
ZD22H210–EL 24 ZD22H410–EL 13
ZD22H215–EL 36 ZD22H415–EK 18
ZD22H220–EL 47 ZD22H420–EL 23
ZD22H225–EL 58 ZD22H425–EL 29
ZD22H230–EL 68 ZD22H430–EL 34
ZD22H240–EL 90 ZD22H440–EL 47
ZD22H250–EL 111 ZD22H450–EL 56
ZD22H460–EK 68
ZD22H475–EK 85
ZD22H4100–EK 107
ZD22H4150–EK 162
ZD22H4200–EK 213
ZD22H4250–EL 264
ZD22H4300–EL 315
ZD22H4350–EL 357
ZD22H4400–EL 408
ZD22H4450–EL 459
Table 3-3 Short Circuit Current Ratings
230VAC 460VAC
Catalog Numbers Short Circuit
Amps Catalog Numbers Short Circuit Amps
ZD22H210–EL 240 ZD22H410–EL 130
ZD22H215–EL 360 ZD22H415–EK 180
ZD22H220–EL 470 ZD22H420–EL 230
ZD22H225–EL 580 ZD22H425–EL 290
ZD22H230–EL 680 ZD22H430–EL 340
ZD22H240–EL 890 ZD22H440–EL 470
ZD22H250–EL 1110 ZD22H450–EL 550
ZD22H460–EK 680
ZD22H475–EK 850
ZD22H4100–EK 1060
ZD22H4150–EK 1620
ZD22H4200–EK 2130
ZD22H4250–EL 2640
ZD22H4300–EL 3150
ZD22H4350–EL 3570
ZD22H4400–EL 4080
ZD22H4450–EL 4590