Balluff BIS V-6107 User manual

BISV-6107 TCP/IP, USB
Technical Description, User's Guide
61,9
5,3
157,6 +6,0
31
21,5
36,4
42,7
4
48,2
168,3 +6,0
English

www.balluff.com

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
3
1 User instructions 5
1.1 About this Manual 5
1.2 Typographical Conventions 5
1.3 Symbols 5
1.4 Meaning of Warning Notes 5
1.5 Abbreviations 6
2 Safety 7
2.1 Intended use 7
2.2 General Safety Notes 7
2.3 Conformity 7
2.4 General Safety Notes 8
3 Basic knowledge 9
3.1 Function principle of identification systems 9
3.2 Product description 9
3.3 Scope of delivery 10
3.4 Software and accessories 10
3.5 Control function of the processor unit 10
3.6 Data security of the data carrier 10
3.7 Data security of the application interfaces 10
3.8 Read/write heads H1...H4 11
3.9 USB 12
3.10 Ethernet TCP/IP 12
3.11 IO-Link port 13
4 Installation 14
4.1 Processor Unit Installation 14
4.2 Grounding 15
4.3 Electrical connection 16
5 Technical data 18
5.1 Dimensions 18
5.2 Mechanical data 18
5.3 Electrical data 18
5.4 Connections H1…H4 (read/write heads) 19
5.5 Connection IO-Link 19
5.6 Connection Ethernet TCP/IP 20
5.7 Connection USB 20
5.8 Environmental conditions 20
5.9 EMC (Electromagnetic Compatibility) 21
6 Function indicators 22
6.1 BIS V Status 22
6.2 Read/write head Status 22
6.3 IO-Link Status 23
6.4 Display 23
6.5 Displaying tag data 24
6.6 Version display 25
6.7 Error list display 26
6.8 Configuring the IP configuration 27
6.9 Configuring the IP address 28
6.10 Configuring the subnet mask 29
6.11 Configuring the gateway address 30

BIS V-6107 TCP/IP, USB
Processor Unit
4
7 Commissioning 31
7.1 Supply voltage 31
7.2 Startup using USB 31
7.3 Driver installation 31
7.4 Startup using TCP/IP 33
8 Parameter Configuration 35
8.1 Network Parameter 35
8.2 Device Parameter 35
8.3 RFID Parameter 37
8.4 IO-Link Parameter 42
9 Protocol 45
9.1 Protocol Sequence 45
9.2 Control characters 46
9.3 Block Check Character (BCC) 47
9.4 Data format EPC/TID 48
9.5 Command overview 48
9.6 Status numbers 51
9.7 Description of global commands 52
9.8 Description of IO-Link specific commands 72
9.9 Description of BIS VU specific commands 78
10 Webserver 113
10.1 Navigation 113
10.2 Home 114
10.3 RFID 115
10.4 Setup 116
Appendix 120
Index 122

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
5
This manual describes the processor unit for BISV-6107 Identification Systems and startup
instructions for immediate operation.
The following conventions are used in this manual.
Action instructions are indicated by a preceding triangle. The result of an action is indicated by
an arrow.
►Action instruction 1.
⇒Action result.
►Action instruction 2.
Numbers:
– Decimal numbers are shown without additional indicators (e.g. 123),
– Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Parameters:
Parameters are shown in italics (e.g. CRC_16).
Directory paths:
References to paths in which data are stored or are to be saved to are shown in small caps (e.g.
Project:\Data tyPes\User DefineD).
Control characters:
Control characters for sending are set in angle brackets (e.g. <ACK>).
ASCII code:
Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').
Note, tip
This symbol indicates general notes.
Warning notes are especially safety-relevant and are used for accident avoidance. This informa-
tion must be read thoroughly and followed exactly. The warning notes are constructed as fol-
lows:
SIGNAL WORD
Type and source of the hazard
Consequences of non-observance
►Measures for hazard avoidance
The signal words used have the following meaning:
NOTICE
The warning word NOTICE indicates a risk which can result in damage to or destruction of
the product.
CAUTION
The general warning symbol combined with the signal word CAUTION indicates a risk which
can result in slight or moderate injuries.
WARNING
The general warning symbol combined with the signal word WARNING indicates a risk which
can result in serious injury or death.
DANGER
The general warning symbol combined with the signal word DANGER indicates a risk which
can result directly in serious injury or death.
1.1 About this
Manual
1.2 Typographical
Conventions
Actions
Syntax
1.3 Symbols
1.4 Meaning of
Warning Notes
1 User instructions

BIS V-6107 TCP/IP, USB
Processor Unit
6
BCC Block Check Character
BIS Balluff Identification System
CP Code Present
CRC Cyclic Redundancy Check
I/O port Digital input and output port
EEPROM Electrical Erasable and Programmable ROM
EIRP Equivalent Isotropically Radiated Power
EMC Electromagnetic Compatibility
ERP Effective Radiated Power
EPC Electronic Product Code
FE Function ground
IP Internet Protocol
kB Kilobyte
LAN Local Area Network
MAC-ID Media Access Control Identifier
MB Megabyte
n.c. not connected
PC Personal Computer
RSSI Receive Signal Strength Indicator
PLC Programmable Logic Controller
Tag Data carrier
TCP Transmission Control Protocol
TID Tag-Identifier
UHF Ultra high frequency
UID Unique Identifier
USB Universal Serial BUS
1.5 Abbreviations
1User instructions

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
7
This reference manual applies to processor units in the following series:
– BISV-6107-039-C005
– BISV-6107-039-C105
– BISV-6107-039-C006
– BISV-6107-039-C106
The BISV-6107 is part of the BIS V identification system and is used for linking the system to a
host controller PC,…). The processor unit may be used only for this purpose and with adherence
to any national prevailing regulations.
Installation and startup
Installation and startup are to be performed by trained technical personnel only.
Warranty and liability claims against the manufacturer are rendered void by:
– Unauthorized tampering
– Improper use
– Use, installation or handling contrary to the instructions provided in this User's Guide.
CE Conformity
This product was developed and manufactured in accordance with all appli-
cable European Directives. CE conformity has been verified.
UL Conformity
This product is UL certified.
Process Control Equipment
Control No. 3TLJ
File No. E227256
Note
This is a Class A product. This product may generate RF interference in residential
areas. In such cases it is the responsibility of the user to take appropriate measures.
All approvals and certifications are no longer valid if
– Components are used that are not part of the BISV Identification System.
– Components are used that have not been explicitly approved by Balluff.
Operation and testing
– The operator is responsible for ensuring that local safety regulations are observed
– Intended use is ensured only when the housing is fully installed
– The IP65 enclosure rating is only assured if cables are connected to all terminals or cover
caps are employed
►In case of defects and non-correctable faults, immediately take the vision system out of
service and secure it against unauthorized use.
2.1 Intended use
2.2 General Safety
Notes
2.3 Conformity
2 Safety

BIS V-6107 TCP/IP, USB
Processor Unit
8
2Safety
►Before connecting the processor unit to a power supply or to an external controller please
read this User's Guide carefully.
►Observe all safety instructions without exception.
NOTICE
Exceeding maximum current draw
When the maximum current draw is exceeded damage to the processor unit
and any connected system components may result.
►Ensure that the total current carried through the Power terminal does not exceed
8 A during operation.
►Operate the processor unit on a limited voltage source with a maximum output
current of 8 A (LPS Class 2).
NOTICE
Exceeding the total current per pin
Exceeding the maximum current draw per pin may damage the processor
unit and any connected system components.
►Be sure that the total current per pin on terminals H1 to H4 and IO-Link does not
exceed 4 A.
2.4 General Safety
Notes

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
9
The identification system BIS V is classified as a non-contacting system with read and write func-
tion. Data can be written without contact from a higher level controller to a data carrier (tag) and
read back from the tag to the controller.
Main components of the BIS V:
– Processor unit
– Read/write head
– Data carrier
TCP/IP
2
1
USB
3
7
H1
H4
H3
H2
IO-Link
46
5
Figure 1: System overview
1
2
3
4
BIS -6107 processor unit
Ethernet TCP/IP port
USB port
Read/write heads H1...H4
5
6
7
IO-Link
RFID data carriers
Function ground
Main areas of application:
– In the production and control of material flow (e.g. in model-specific processes, workpiece
transport in conveying systems, for acquiring safety-related data)
– In warehousing for monitoring material movements
– In transporting and conveyor technology
BISV-6107 processor unit:
– Rugged metal housing
– Rugged round connector terminations
– Simultaneous operation of 4 read/write heads regardless of their technology
(LF, HF and UHF)
– Supports series BISC, BISVL, BISVM and BISVU read/write heads
– 1 IO-Link port freely configurable as IO-Link module + I/O port or 2 I/O ports
– Power for the system components provided by the processor unit
– Power pins for system components are protected against overcurrent
– USB port for quick startup on a PC
– Ethernet TCP/IP port for integration into a local network
– Operation via a Web server
– Display with keys for settings and diagnostics
– Display of the current operating status
3.1 Function prin-
ciple of identifi-
cation systems
3.2 Product descrip-
tion
3 Basic knowledge

BIS V-6107 TCP/IP, USB
Processor Unit
10
– 1x processor unit BISV-6107
– 1x grounding set
– 5x end caps
– User's manual
– Safety Notes
For information about available software and accessories visit www.balluff.com.
The processor unit is the link between data carrier and controlling system. It manages two-way
data transfer between data carrier and R/W head and provides buffer storage.
The processor unit uses the read/write head to write data from the controlling system to the data
carrier or reads the data from the carrier and makes it available to the controlling system.
Host systems may be the following:
– a control computer (e.g. industrial PC)
– a PLC
In order to increase data integrity, data transfer between the data carrier and processor unit and
the storage device must be monitored using a check procedure.
A CRC_16 data check can be enabled for this via parameter configuration.
With the CRC_16 data check, a check code that allows the validity to be checked at any time is
written to the data carrier.
A CRC_16 data check provides the following advantages:
– Data integrity even during the non-active phase (data carrier outside the R/W head)
– Shorter read time – page is read once
The BISV-6107 processor unit provides the application interfaces Ethernet TCP/IP and USB. By
design these transmission media already have their own security procedures which run in the
background of the controller or PC. In addition the user data of the serial Balluff protocol are
verified using a simple Block Check Character , see Section 9 Protocol on page 45.
3.3 Scope of delivery
3.4 Software and
accessories
3.5 Control function
of the processor
unit
3.6 Data security of
the data carrier
3.7 Data security of
the application
interfaces
3Basic knowledge

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
11
3Basic knowledge
Read/write heads from different series and of different technologies can be connected to termi-
nals H1...H4. An overview can be found in the table below.
Series Frequency range Operating principle
BISC_ _ LF Inductive
BISVL_ _ LF Inductive
BISVM_ _ HF Inductive
BISVU_ _ UHF Electromagnetic
Note
Device software as well as manuals with detailed information about the read/write
heads used are available at www.balluff.com.
BISV-6107 processor units are available in different variants with respect to the supported read/
write heads. The following table shows the differences.
Processor unit Available Connections Compatible Read/Write Heads
H1…H4 VM-3 _ _ VL-3 _ _ VU-3 _ _ C-3 _ _
BIS V-6107-039-C005 H1…H4 YES YES YES NO
BIS V-6107-039-C006 H1…H4 YES YES YES NO
BIS V-6107-039-C105 H1…H4 YES YES YES YES
BIS V-6107-039-C106 H1…H4 YES YES YES YES
Notes
►Use only shielded cables to connect read/write heads.
– An adapter cable is required for connecting read/write heads in the BIS C-3_ _
series.
– The maximum cable length for read/write heads of the BIS VL/VM/VU-3_ _series
is 50m.
– For series BISC3-_ _ read/write heads the cable length is determined by the
model and cannot be extended. Versions with cable lengths of 1 m, 5 m and 10
m are available.
3.8 Read/write
heads H1...H4

BIS V-6107 TCP/IP, USB
Processor Unit
12
The USB1.1 Full-Speed-Port can be used to connect the BIS V-6107 processor unit to any USB
1.1 compatible USB port. The BISV-6107 is detected by the PC as a system component as
soon as it is plugged in and displayed as an interchangeable data carrier with a memory capacity
of > 15 MB.
Use of the USB port as an application interface on a Windows PC (32-bit/64-bit) requires instal-
lation of a driver. After installation the processor unit functions are available on a virtual COM
port.
System requirements:
– USB1.1 compatible USB port
– Operating system: Windows XP or higher
– Hard disk space: 72 kB
Note
To use the USB port the processor unit must be powered at the Power terminal (see
Section 5 Technical data).
►Use only shielded USB cable with a maximum length of 5 m.
For data transmission over longer distances use of active hubs or repeaters is recom-
mended.
Drivers for operating the USB port as an application interface are stored on the inter-
changeable data carrier of the BIS V group.
The Ethernet TCP/IP port can be used for integrating the processor unit into a local network. The
10BASE-T/100BASE-TX Ethernet connection can be used to send data with a transmission rate
of 10/100 MBit/s.
Note
►Use only shielded Ethernet cable with a maximum length of 100 m.
For data transmission over longer distances the use of repeaters is recommended.
3.9 USB
3.10 Ethernet TCP/IP
3Basic knowledge

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
13
3Basic knowledge
IO-Link is defined as a standardized point-to-point connection between sensors/actuators and
an I/O module. An IO-Link sensor/actuator can send additional communication data (e.g. diag-
nostics signals) in addition to the binary process signals over the IO-Link interface.
Compatibility with standard I/O:
– IO-Link sensors/actuators can be connected to existing I/O modules if they are operated in
SIO mode
– Sensors/actuators that are not IO-Link-capable can be connected to a decentral IO-Link
module
– Standard sensor/actuator cables can be used
Key technical data:
– Serial point-to-point connection
– Communication as add-on to standard I/O
– Standard I/O connection technology, unshielded, 20m cable length
– Communication using 24 V pulse modulation, standard UART protocol
The IO-Link port can be operated in various modes. Functions are available on pins 2 and 4.
Pin 2 of the IO-Link port can be configured for the following standard I/O operating
modes:
– Input as normally open contact
– Input as normally closed contact
– Output
Pin 4 of the IO-Link port can be configured for the following standard I/O operating
modes:
– Input as normally open contact
– Input as normally closed contact
– Output
– IO-Link communication
– IO-Link input as normally open contact with SIO function
– IO-Link input as normally closed contact with SIO function
In SIO mode an IO-Link device can be configured via IO-Link and afterward switched over to an
SIO mode in which the IO-Link port pin functions as a simple switch input.
Connected IO-Link and I/O modules are powered by the processor unit. For information about
supply voltage and maximum current capacity,
see Section 5 Technical data.
3.11 IO-Link port

BIS V-6107 TCP/IP, USB
Processor Unit
14
Figure 2: Mechanical connection
61,9
5,3
157,6 +6,0
31
21,5
36,4
42,7
4
48,2
168,3 +6,0
(dimensions in mm)
Figure 3:
A B




Installation examples (A: attachment to DIN rails, B: attachment to T-slotted framing)
1
2
Top-hat rail
Fastening
3
4
T-slotted framing
Holder for screw mounting
►Select a suitable installation position.
►Secure the processor unit using two M5 screws
(strength category 8.8, lightly oiled, tightening torque M = 5.5Nm).
4 Installation
4.1 Processor Unit
Installation

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
15
Note
When installing the BIS V assembly in strong EMC
environments we recommend connecting the housing
from the FE terminal directly to ground. The ground
connection should be short and stable. A grounding
set is included with the product. When using other
double-ended cordsets we recommend using a similar
conductor gauge.
Depending on the installation situation low-frequency
noise from ground loops may arise. To interrupt the
ground loop the FE terminal can be connected indi-
rectly using an RC combination.
4.2 Grounding
4Installation

BIS V-6107 TCP/IP, USB
Processor Unit
16
Note
►Fit unused plug terminals with caps to ensure the IP65 enclosure rating.
Connections
H2H1
H3
FE
H4
TCP/IP
Power
USB
IO-Link
Anschlüsse
Power Supply voltage
BISV and IO-Link and
I/O modules
H1…H4 Read/Write Heads
USB USB-Port
TCP/IP Ethernet TCP/IP-Port
FE Function ground
Figure 4: Electrical connection
Power
5-pin 7/8" plug
BIS V-6107-039-C005, BIS V-6107-039-C105
PIN Function Description
1 0V Reference potential
2 0V Reference potential
3 FE Function ground
4 +24V DC Supply voltage (VS) 8A max.
5 – Reserved, not connected
Power
4-pin 7/8" male
BIS V-6107-039-C006, BIS V-6107-039-C106
PIN Function Description
1 0V Reference potential
2 0V Reference potential
3 – Reserved, not connected
4 +24V DC Supply voltage (VS) 8A max.
NOTICE
Exceeding maximum current draw
When the maximum current draw is exceeded damage to the processor unit
and any connected system components may result.
►Ensure that the total current carried through the Power terminal does not exceed
8 A during operation.
►Operate the processor unit on a limited voltage source with a maximum output
current of 8 A (LPS Class 2).
4.3 Electrical con-
nection
3
4
2
3
1
4
5
5
2
1
VP(Aktor)
VP(Sensor) BUS
FE
0V
0V
POWER
2
1
3
4
4Installation

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
17
4Installation
H1…H4
M12 female, 5-pin, A-coded
PIN Function Description
1 VSSupply voltage for read/write heads
Output VS /800mA max.
2 COM_A Data line A
3 0V Reference potential
4 COM_B Data line B
5 – Not used
IO-Link
M12 female, 5-pin, A-coded
PIN Function Description
1 VSSupply voltage for IO-Link devices
Output VS /1.7 A max.
2 I/O Input / output max. 2A
3 0V Reference potential
4 Q/C, E/A Q/C (IO-Link),
input/output 2 A max
5 – Not used
NOTICE
Exceeding the total current per pin
Exceeding the maximum current draw per pin may damage the processor
unit and any connected system components.
►Be sure that the total current per pin on terminals H1 to H4 and IO-Link does not
exceed 4 A.
USB
M12 female, 5-pin, A-coded
PIN Function Description
1 − Not used
2 USB− Data line –
3 0V Reference potential
4 – Not used
5 USB+ Data line +
EtherNET TCP/IP
M12 female, 4-pin, D-coded
PIN Function Description
1 +TX Data line Sender +
2 +RX Data line Receiver +
3 –TX Data line Sender –
4 –TX Data line Receiver –
2
5
1
5
3
4
2
3 4
1
A
0V
B
H1...H4
VP
N.C.
2
5
1
5
3
4
2
3
4
1
USB Tx
0V
Q/C (IO/Link)
IO-Link-Master
VP
USB Rx
2
5
1
5
3
4
2
3 4
1
A
0V
B
H1...H4
VP
N.C.
4
1
3
2

BIS V-6107 TCP/IP, USB
Processor Unit
18
Figure 5:
61,9
18,5
41,8
68,1
93,1
149
5,3
157,6 +6,0
31
30
5,7
36,4
42,7
4
48,2
168,3 +6,0
Dimensions in mm
5.2 Mechanical
data
Housing material GD-Zn (zinc, die-cast)
Power 7/8" male, 5-pin, A-coded
H1…H4 M12 female, 5-pin, A-coded
IO-Link M12 female, 5-pin, A-coded
USB M12 female, 5-pin, A-coded
TCP/IP M12 female, 4-pin, D-coded
Degree of protection IP65 (only when plugged-in and screwed-in)
Weight 800 g
5.3 Electrical data Voltage source LPS Class 2
Operating voltage VS24VDC ±20%
Residual ripple < 1%
Current draw at VS24V
without external devices
150 mA
Maximum current draw 8A (LPS Class2)
Application interfaces Ethernet TCP/IP
USB
Connections for external devices 4x read/write heads
1x IO-Link
5 Technical data
5.1 Dimensions

www.balluff.com
BIS V-6107 TCP/IP, USB
Processor unit
19
NOTICE
Exceeding maximum current draw
When the maximum current draw is exceeded damage to the processor unit
and any connected system components may result.
►Ensure that the total current carried through the Power terminal does not exceed
8A during operation.
►Operate the processor unit on a limited voltage source with a maximum output
current of 8A (LPS Class 2).
Supply voltage for read/write heads (output) VS– VD(VD= 0.5V…3V, load-dependent)
800mA max. (protected by overvoltage
shut-off)
Serial interface RS485
Data rate 230.4 kBit/s
Cable type Shielded, 4-conductor
Cable length max. 50 m
IO-Link revision 1.1
Supply voltage for IO-Link,
I/O modules (output)
VS– VD(VD= 0.5V…3V, load-dependent)
1.7A max. (protected by overvoltage shut-off)
Data rate (IO-Link)
COM1
COM2
COM3
4.8kBit/s
38.4 kBit/s
230.4 kBit/s
Pin 2/Pin 4 (I/O mode)
input/output
VS– VD (VD= 0.5V…3V, load-dependent)
2A max.
Pin 4 (IO-Link mode) C/Q IO-Link data transmission
Cable type Unshielded, 4-conductor1)
Cable length max. 20m (in IO-Link mode)
NOTICE
Exceeding the total current per pin
Exceeding the maximum current draw per pin may damage the processor
unit and any connected system components.
►Be sure that the total current per pin on terminals H1 to H4 and IO-Link does not
exceed 4 A.
1) When using IO-Link RFID read/write heads in electromagnetic noise environments the use of shielded cables is recom-
mended.
5.4 Connections
H1…H4 (read/
write heads)
5.5 Connection
IO-Link
5Technical data

BIS V-6107 TCP/IP, USB
Processor Unit
20
5Technical data
Ethernet Standards 10BASE-T/100BASE-TX
Protocol TCP/IP
Data rates max. 10/100MBit/s
Cable types CAT-3 (only 10BASE-T)
CAT-5
Cable length max. 100 m
Note
For data transmission over longer distances Balluff recommends the use of repeaters.
USB version USB 1.1
Data rate max. 12MBit/s
Cable type Shielded, 3-conductor (USB+, USB–, 0V)
Cable length max. 5 m
Note
For data transmission over longer distances the use of repeaters is recommended.
Ambient temperature 0°C…+60°C
Storage temperature 0°C…+60°C
Vibration/shock EN 60068 Part 2-6/27
5.6 Connection
Ethernet TCP/IP
5.7 Connection USB
5.8 Environmental
conditions