Balluff BNI IOL-802-000-Z036 User manual

BNI IOL-802-000-Z036
BNI IOL-802-000-Z036-006
BNI IOL-802-000-Z037
BNI IOL-802-000-Z037-006
Smart Light
User’s Guide

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Content
1Notes to the user 3
1.1 Structure of the guide 3
1.2Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.3 Symbols 3
1.4 Abbreviations 3
1.5 Deviating views 3
2Safety 4
2.1 Intended use 4
2.2 Installation and startup 4
2.3 General safety instructions 4
2.4 Resistance to aggressive substances 4
Hazardous voltage 4
3Getting Started 5
3.1 Overview BNI IOL-802-000-Z036 5
3.2 Overview BNI IOL-802-000-Z037 6
3.3 Mechanical connection 7
3.4 Electrical connection 7
3.5 Function ground 7
3.6 IO-Link connection 7
Smart Light connection 7
Module versions 7
3.7 Short description of the functionality 8
3.8 Segment mode 8
3.9 Level mode 8
3.10 Runlight mode 11
3.11 Flexible mode 12
3.12 Synchronisation 12
4IO-Link Interface 13
4.1 IO-Link Data 13
4.2 Process data / Output data 13
BNI IOL-802-000-Z03x, Segment Mode 13
Bit definitions in segment mode 13
BNI IOL-802-000-Z03x, Level Mode 14
Bit definitions in level mode 14
BNI IOL-802-000-Z03x, Runlight Mode 15
Bit definitions in runlight mode 15
BNI IOL-802-000-Z03x, Flexible Mode 16
Bit definitions in flexible mode 16
4.3 Parameter data/ Request data 17
Mode 40hex 20
Number of segments 41hex 20
Level type 42hex 20
Level resolution 43hex 20
Level mode segment x color 44hex 45hex 46hex 47hex 48hex 20
Level mode limit x-y 49hex 4Ahex 4Bhex 4Chex 21
Runlight mode, background color 4Dhex 22
Runlight mode, running color 4Ehex 22
Runlight mode, number of running segments 4Fhex 22
Supply monitoring 50hex 23
Brightness 51hex 23
Blinking frequency / Runlight speed 52hex 24
Blinking mode 53hex 24

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Flexible mode, LEDxx settings A1hex…B4hex 24
User color FChex 25
Limit type FDhex 25
Buzzer type FEhex 25
4.4 Errors 25
4.5 Events 25
5Technical Data 26
5.1 Dimensions 26
5.2 Mechanical data 26
5.3 Electrical data 27
5.4 Operating conditions 27
5.5 LED indicator 28
Status LED 28
6Appendix 29
6.1 Product ordering code 29
6.2 Order information 29
Included material 29

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1Notes to the user
1.1 Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
….
1.2 Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found.
1.3 Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4 Abbreviations
BNI
DPP
EMC
FE
IOL
ISDU
Balluff Networking Interface
Direct Parameter Page
Electromagnetic Compatibility
Function Earth
IO-Link
Indexed Service Data Unit
1.5 Deviating views
Product views and illustrations in this guide may differ from the actual product. They are
intended only as illustrative material.

Balluff / IO-Link BNI IOL-802-000-Z03x
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2Safety
2.1 Intended use
This guide describes the Balluff BNI IOL-802-000-Z03x for the application as status light
module. Hereby it is about an IO-Link device which communicates by means of IO-Link
protocol with the superordinate IO-Link master assembly.
2.2 Installation and
startup
Attention!
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3 General safety
instructions
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4 Resistance to
aggressive
substances
Attention!
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Attention!
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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3Getting Started
3.1 Overview BNI IOL-
802-000-Z036
Fig. 3-1: BNI IOL-802-000-Z036
1 Cap
2 Segment 1
3 Segment 2
4 Segment 3
5 Segment 4
6 Segment 5
7 Socket
8 M12 connector
9 M18 thread for mounting
10 Status LED
11 LED20
12 LED19
13 LED18
14 LED17
15 LED16
16 LED15
17 LED14
18 LED13
19 LED12
20 LED11
21 LED10
22 LED09
23 LED08
24 LED07
25 LED06
26 LED05
27 LED04
28 LED03
29 LED02
30 LED01
8
10
6
7
9
5
4
3
2
1
11
12
14
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

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3 Getting Started
3.2 Overview BNI IOL-
802-000-Z037
Fig. 3-2: BNI IOL-802-000-Z037
1 Cap with buzzer
2 Segment 1
3 Segment 2
4 Segment 3
5 Segment 4
6 Segment 5
7 Socket
8 M12 connector
9 M18 thread for mounting
10 Status LED
11 LED20
12 LED19
13 LED18
14 LED17
15 LED16
16 LED15
17 LED14
18 LED13
19 LED12
20 LED11
21 LED10
22 LED09
23 LED08
24 LED07
25 LED06
26 LED05
27 LED04
28 LED03
29 LED02
30 LED01
8
10
6
7
9
5
4
3
2
1
11
12
13
15
17
19
20
22
23
25
26
28
30
14
16
18
21
24
27
29

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3 Getting Started
3.3 Mechanical
connection
The BNI IOL-802-000-Z03x modules are attached by using an M18 nut.
3.4 Electrical
connection
The BNI IOL-802-000-Z03x modules require no separate supply voltage connection. Power
is provided through the IO-Link interface by the host IO-Link Master.
3.5 Function ground
Note
The FE connection from the housing to the machine must be low-impedance
and as short as possible.
3.6 IO-Link
connection
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V
2
-
3
GND, reference potential
4
C/Q, IO-Link Data transmission channel
Smart Light
connection
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Smart Light.
Note
A standard 3 wire sensor cable is used for connecting to the host IO-Link
master.
Module versions
Version
Description
BNI IOL-802-000-Z036
Maximum 5 segment configurable signal light with
level meter, runlight mode and flexible mode.
BNI IOL-802-000-Z036-006
Maximum 5 segment configurable signal light with
level meter, runlight mode and flexible mode. In die-
cast zinc housing with chrome finishing.
BNI IOL-802-000-Z037
Maximum 5 segment configurable signal light with
level meter, runlight mode, flexible mode and buzzer.
BNI IOL-802-000-Z037-006
Maximum 5 segment configurable signal light with
level meter, runlight mode, flexible mode and buzzer.
In die-cast zinc housing with chrome finishing.
FE terminal
with a screw
to connect
protection
ground

Balluff / IO-Link BNI IOL-802-000-Z03x
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3 Getting Started
3.7 Short description
of the
functionality
The functionality of the Balluff status light module can be controlled through process data
and ISDU registers. It has four main mode of functionality:
Segment mode
Level mode
Runlight mode
Flexible mode*
With the help of these four modes various warning and indication signals can be indicated.
The buzzer function is available in all modes. The synchronisation* is available in segment
and runlight mode and if the Smartlight contains buzzer it is also available in level and
flexible mode.
3.8 Segment mode
To use the module as a standard status light, the Mode ISDU register must be set to
segment mode. In the segment mode the module can be used as a standard status light,
with configurable number of segments. Maximum five segments can be set. Irrespectively
of the selected number of segments, always all of the LEDs are used as a display element.
The number of the segments can be set any number between 1 and 5. The module has 20
LEDs, which are equally distributed between the segments. (When three segments are set,
one-one LEDs between the segments will be always switched off). The color of each
segment can be selected from a color table, which has six pre-defined colors and one user
defined color. The combinations of the pre-defined colors are not limited. In the segment
mode, the segments can be set to blink too. Each segment has a control bit in process
data, which determines the blinking of the corresponding segment. The blinking has two
modus. Either normal blinking or flash mode can be selected. In normal blinking the LEDs
are switched on and off periodically with a 50% duty cycle. In the flash mode, the LEDs are
switched on and off quickly three times. The flash is repeated in every second. The type of
the blinking can be set in ISDU register. The frequency of the normal blinking can be
changed through an ISDU register.
3.9 Level mode
To use the signal light as a level meter, the Mode ISDU register must be set to level mode.
In level mode the complete module works as one indicator element. In this case a level
value can be displayed. The process data does not give the colors of the segment, but the
level. The higher value the module becomes, the more LEDs will be switched on. This
mode can be used as a level indicator, for example to indicate a fluid level in a tank. The
resolution of the input level can be selected from 8 bit up to 16 bit. In the level mode various
parameters can be controlled through ISDU registers. These parameters should be set
before the level mode is used. The level display can be selected to be bottom-up or top-
down. In the bottom-up mode the level indicator increases from the bottom of the module.
In the top-down mode the indicator increases from the top of the module.
Although there are no real segments in the level mode, because the LEDs are controlled by
the input level, the LEDs are divided into five virtual segments. These virtual segments can
have their own color. The color of these segments can be set through ISDU register (Level
mode segment x color ISDU register). So it can be realized, that the level meter can have
more colors (up to the maximum number of the segments). Some or all colors can be set as
dominant color. This means, when the input level is high enough to switch on the next LED
and this LED is in another virtual segment, the LEDs, which are under the actual LED, take
over the color of the actual LED. In this case, as the input level increases, the color of the
full LED bar can be changed.
For example:
The lower two segments are green, the middle two segments are yellow and the upper
segment is red. The LEDs are shown in the next figures, when the Smartlight level mode is
configured differently.
*Available from software version 3.0

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3 Getting Started
The LED bar at increasing input data and no color dominance. (The virtual segments can
be seen on the left side.) Of course the segment 2 or 4 does not have to be the same color
as segment 3 or 5.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5