Balluff BNI IOL-802-000-Z036 User manual

BNI IOL-802-000-Z036
BNI IOL-802-000-Z036-006
BNI IOL-802-000-Z037
BNI IOL-802-000-Z037-006
Smart Light
User’s Guide

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1
Content
1Notes to the user 3
1.1 Structure of the guide 3
1.2Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.3 Symbols 3
1.4 Abbreviations 3
1.5 Deviating views 3
2Safety 4
2.1 Intended use 4
2.2 Installation and startup 4
2.3 General safety instructions 4
2.4 Resistance to aggressive substances 4
Hazardous voltage 4
3Getting Started 5
3.1 Overview BNI IOL-802-000-Z036 5
3.2 Overview BNI IOL-802-000-Z037 6
3.3 Mechanical connection 7
3.4 Electrical connection 7
3.5 Function ground 7
3.6 IO-Link connection 7
Smart Light connection 7
Module versions 7
3.7 Short description of the functionality 8
3.8 Segment mode 8
3.9 Level mode 8
3.10 Runlight mode 11
3.11 Flexible mode 12
3.12 Synchronisation 12
4IO-Link Interface 13
4.1 IO-Link Data 13
4.2 Process data / Output data 13
BNI IOL-802-000-Z03x, Segment Mode 13
Bit definitions in segment mode 13
BNI IOL-802-000-Z03x, Level Mode 14
Bit definitions in level mode 14
BNI IOL-802-000-Z03x, Runlight Mode 15
Bit definitions in runlight mode 15
BNI IOL-802-000-Z03x, Flexible Mode 16
Bit definitions in flexible mode 16
4.3 Parameter data/ Request data 17
Mode 40hex 20
Number of segments 41hex 20
Level type 42hex 20
Level resolution 43hex 20
Level mode segment x color 44hex 45hex 46hex 47hex 48hex 20
Level mode limit x-y 49hex 4Ahex 4Bhex 4Chex 21
Runlight mode, background color 4Dhex 22
Runlight mode, running color 4Ehex 22
Runlight mode, number of running segments 4Fhex 22
Supply monitoring 50hex 23
Brightness 51hex 23
Blinking frequency / Runlight speed 52hex 24
Blinking mode 53hex 24

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Flexible mode, LEDxx settings A1hex…B4hex 24
User color FChex 25
Limit type FDhex 25
Buzzer type FEhex 25
4.4 Errors 25
4.5 Events 25
5Technical Data 26
5.1 Dimensions 26
5.2 Mechanical data 26
5.3 Electrical data 27
5.4 Operating conditions 27
5.5 LED indicator 28
Status LED 28
6Appendix 29
6.1 Product ordering code 29
6.2 Order information 29
Included material 29

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1Notes to the user
1.1 Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
….
1.2 Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found.
1.3 Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4 Abbreviations
BNI
DPP
EMC
FE
IOL
ISDU
Balluff Networking Interface
Direct Parameter Page
Electromagnetic Compatibility
Function Earth
IO-Link
Indexed Service Data Unit
1.5 Deviating views
Product views and illustrations in this guide may differ from the actual product. They are
intended only as illustrative material.

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4
2Safety
2.1 Intended use
This guide describes the Balluff BNI IOL-802-000-Z03x for the application as status light
module. Hereby it is about an IO-Link device which communicates by means of IO-Link
protocol with the superordinate IO-Link master assembly.
2.2 Installation and
startup
Attention!
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3 General safety
instructions
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4 Resistance to
aggressive
substances
Attention!
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Attention!
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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5
3Getting Started
3.1 Overview BNI IOL-
802-000-Z036
Fig. 3-1: BNI IOL-802-000-Z036
1 Cap
2 Segment 1
3 Segment 2
4 Segment 3
5 Segment 4
6 Segment 5
7 Socket
8 M12 connector
9 M18 thread for mounting
10 Status LED
11 LED20
12 LED19
13 LED18
14 LED17
15 LED16
16 LED15
17 LED14
18 LED13
19 LED12
20 LED11
21 LED10
22 LED09
23 LED08
24 LED07
25 LED06
26 LED05
27 LED04
28 LED03
29 LED02
30 LED01
8
10
6
7
9
5
4
3
2
1
11
12
14
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

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3 Getting Started
3.2 Overview BNI IOL-
802-000-Z037
Fig. 3-2: BNI IOL-802-000-Z037
1 Cap with buzzer
2 Segment 1
3 Segment 2
4 Segment 3
5 Segment 4
6 Segment 5
7 Socket
8 M12 connector
9 M18 thread for mounting
10 Status LED
11 LED20
12 LED19
13 LED18
14 LED17
15 LED16
16 LED15
17 LED14
18 LED13
19 LED12
20 LED11
21 LED10
22 LED09
23 LED08
24 LED07
25 LED06
26 LED05
27 LED04
28 LED03
29 LED02
30 LED01
8
10
6
7
9
5
4
3
2
1
11
12
13
15
17
19
20
22
23
25
26
28
30
14
16
18
21
24
27
29

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3 Getting Started
3.3 Mechanical
connection
The BNI IOL-802-000-Z03x modules are attached by using an M18 nut.
3.4 Electrical
connection
The BNI IOL-802-000-Z03x modules require no separate supply voltage connection. Power
is provided through the IO-Link interface by the host IO-Link Master.
3.5 Function ground
Note
The FE connection from the housing to the machine must be low-impedance
and as short as possible.
3.6 IO-Link
connection
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V
2
-
3
GND, reference potential
4
C/Q, IO-Link Data transmission channel
Smart Light
connection
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Smart Light.
Note
A standard 3 wire sensor cable is used for connecting to the host IO-Link
master.
Module versions
Version
Description
BNI IOL-802-000-Z036
Maximum 5 segment configurable signal light with
level meter, runlight mode and flexible mode.
BNI IOL-802-000-Z036-006
Maximum 5 segment configurable signal light with
level meter, runlight mode and flexible mode. In die-
cast zinc housing with chrome finishing.
BNI IOL-802-000-Z037
Maximum 5 segment configurable signal light with
level meter, runlight mode, flexible mode and buzzer.
BNI IOL-802-000-Z037-006
Maximum 5 segment configurable signal light with
level meter, runlight mode, flexible mode and buzzer.
In die-cast zinc housing with chrome finishing.
FE terminal
with a screw
to connect
protection
ground

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8
3 Getting Started
3.7 Short description
of the
functionality
The functionality of the Balluff status light module can be controlled through process data
and ISDU registers. It has four main mode of functionality:
Segment mode
Level mode
Runlight mode
Flexible mode*
With the help of these four modes various warning and indication signals can be indicated.
The buzzer function is available in all modes. The synchronisation* is available in segment
and runlight mode and if the Smartlight contains buzzer it is also available in level and
flexible mode.
3.8 Segment mode
To use the module as a standard status light, the Mode ISDU register must be set to
segment mode. In the segment mode the module can be used as a standard status light,
with configurable number of segments. Maximum five segments can be set. Irrespectively
of the selected number of segments, always all of the LEDs are used as a display element.
The number of the segments can be set any number between 1 and 5. The module has 20
LEDs, which are equally distributed between the segments. (When three segments are set,
one-one LEDs between the segments will be always switched off). The color of each
segment can be selected from a color table, which has six pre-defined colors and one user
defined color. The combinations of the pre-defined colors are not limited. In the segment
mode, the segments can be set to blink too. Each segment has a control bit in process
data, which determines the blinking of the corresponding segment. The blinking has two
modus. Either normal blinking or flash mode can be selected. In normal blinking the LEDs
are switched on and off periodically with a 50% duty cycle. In the flash mode, the LEDs are
switched on and off quickly three times. The flash is repeated in every second. The type of
the blinking can be set in ISDU register. The frequency of the normal blinking can be
changed through an ISDU register.
3.9 Level mode
To use the signal light as a level meter, the Mode ISDU register must be set to level mode.
In level mode the complete module works as one indicator element. In this case a level
value can be displayed. The process data does not give the colors of the segment, but the
level. The higher value the module becomes, the more LEDs will be switched on. This
mode can be used as a level indicator, for example to indicate a fluid level in a tank. The
resolution of the input level can be selected from 8 bit up to 16 bit. In the level mode various
parameters can be controlled through ISDU registers. These parameters should be set
before the level mode is used. The level display can be selected to be bottom-up or top-
down. In the bottom-up mode the level indicator increases from the bottom of the module.
In the top-down mode the indicator increases from the top of the module.
Although there are no real segments in the level mode, because the LEDs are controlled by
the input level, the LEDs are divided into five virtual segments. These virtual segments can
have their own color. The color of these segments can be set through ISDU register (Level
mode segment x color ISDU register). So it can be realized, that the level meter can have
more colors (up to the maximum number of the segments). Some or all colors can be set as
dominant color. This means, when the input level is high enough to switch on the next LED
and this LED is in another virtual segment, the LEDs, which are under the actual LED, take
over the color of the actual LED. In this case, as the input level increases, the color of the
full LED bar can be changed.
For example:
The lower two segments are green, the middle two segments are yellow and the upper
segment is red. The LEDs are shown in the next figures, when the Smartlight level mode is
configured differently.
*Available from software version 3.0

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3 Getting Started
The LED bar at increasing input data and no color dominance. (The virtual segments can
be seen on the left side.) Of course the segment 2 or 4 does not have to be the same color
as segment 3 or 5.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5

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3 Getting Started
The LED bar at increasing input data, all the colors are dominant.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5

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3 Getting Started
By default the 20 LEDs are divided into equal virtual segments. The height of the virtual
segments can be modified too. There are four ISDU registers (Level mode limit x-y ISDU
register), in which the limits of the virtual segments can be modified. For example: If the
input level value is higher than the limit value of the 2. and 3. segment (Level mode limit 2-
3), the current LED will become the color of the Level mode segment 2 color. The limits can
be given either in percent or in absolute value.
The LED bar at increasing input data, there is no color dominance. The limits of the
segments are modified, so they are not equally distributed. Of course segment 3, 4 and 5
could have different colors too.
Seg. 1
Seg. 2
Seg. 3
Seg. 4
Seg. 5
3.10 Runlight mode
To use the module as a runlight display, the Mode ISDU register must be set to runlight
mode. In the runlight mode, the complete module displays a running light effect. In this case
all of the LEDs are working as one runlight effect. The runlight mode is controlled by ISDU
registers.
Four registers set the functionality of the runlight. The color of the running LEDs, the
background color, the number of the running segments and the speed of the running
segment can be set in the ISDU registers. One segment has a size of 4 LEDs. The number
of the running segment can be set between 1 and 3.

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3 Getting Started
3.11 Flexible mode
In the flexi mode each LED-ring can be configured individually. With BNI IOL-802… you
can realize up to 20 different segments. To use the flexi mode, the ISDU register must be
set to flexi mode. There is an ISDU register for each LED ring, which has 5 subindices, 3
for the color channels, one for brightness ON and one for brightness OFF. In the process
data there is one bit for every LED-ring, which sets the LED state (ON or OFF)
3.12 Synchronisation
In synchronisation mode you can syncronise functions (blinking, flashing, buzzer) of several
Balluff SmartLights. The function is available in runlight- and segment mode. The
synchronisation is controlled by 2 bits in the process data: (Sync Start and Sync Impluse).
When a rising edge is detected on the Sync start bit, the SmartLight resets its internal state.
This assures that the syncronised SmartLights start to work in the same state. The Sync
start rising edge has to be generated once after a reset. When a rising edge is detected on
the Sync impulse bit, the SmartLight resets its internal timer. It has to be generated
cyclically in order to keep the SmartLights synchronised. The time period of the Sync
impluse can be configured by the user. It´s recommended to set the values between 1 sec.
and 15 sec., depending on the frequency of the synchronised parameters (blinking,
flashing, buzzer).

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4IO-Link Interface
4.1 IO-Link Data
The BNI IOL-802-000-Z036 and BNI IOL-802-000-Z037 Smart Light modules have 3 byte
output process data. The output process data has different meaning depending on the
selected mode (segment mode, level mode, runlight mode or flexible mode).
BNI IOL-802-000-Z036, BNI IOL-802-000-Z037
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
5 ms
Process data length
3 Byte output
IO-Link Revision
1.1
1.0
Frame type
2.V
1
Process data cycle time*
5 ms
30 ms
* by min. cycle time
4.2 Process data /
Output data
BNI IOL-802-
000-Z03x,
Segment Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Segment 2 blink
Segment 2
color
Segment 1 blink
Segment 1
color
Segment 4 blink
Segment 4
color
Segment 3 blink
Segment 3
color
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
Segment 5 blink
Segment 5
color
Bit definitions
in segment
mode
Bit 0-2/4-6, Segment color
000 = Off
001 = Green
010 = Red
011 = Yellow
100 = Blue
101 = Orange*
110 = User defined*
111 = White
*color is available from software version 2.1
Bit 3, Segment blink
0 –Segment does not blink
1 –Segment blinks according to the blink
modus settings
Bit 7, Buzzer state
(Only in case of BNI IOL-802-000-Z037)
0 –Buzzer is off
1 –Buzzer is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive

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14
4 IO-Link Interface
BNI IOL-
802-000-
Z03x, Level
Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
MSB
8 bit level value
LSB
MSB
10 bit level value
LSB
MSB
12 bit level value
LSB
MSB
14 bit level value
LSB
MSB
16 bit level value
LSB
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
-
-
-
-
Bit
definitions
in level
mode
Level value
The 8, 10, 12, 14 or 16 bit value for level indicator. The resolution can be set in Level resolution
ISDU register. The Level value is always left justified.
Bit 7, Buzzer state
(Only in case of BNI IOL-802-000-Z037)
0 –buzzer is off
1 –buzzer is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive

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4 IO-Link Interface
BNI IOL-802-
000-Z03x,
Runlight
Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
-
-
-
-
Bit
definitions
in runlight
mode
Bit 7, Buzzer state
(Only in case of BNI IOL-802-000-Z037)
0 –buzzer is off
1 –buzzer is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive

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16
4 IO-Link Interface
BNI IOL-802-
000-Z03x,
Flexible
Mode
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
LED08 state
LED07 state
LED06 state
LED05 state
LED04 state
LED03 state
LED02 state
LED01 state
LED16 state
LED15 state
LED14 state
LED13 state
LED12 state
LED11 state
LED10 state
LED09 state
Byte
2
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
LED20 state
LED19 state
LED18 state
LED17 state
Bit
definitions
in flexible
mode
Bit 7, Buzzer state
(Only in case of BNI IOL-802-000-Z037)
0 –buzzer is off
1 –buzzer is on
Bit 0-8/0-4, LEDxx state
0 –LED is off
1 –LED is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive

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17
4 IO-Link Interface
4.3 Parameter data/
Request data
DPP
ISDU
Object name
Length
Access
right
Default Value
Index
Index
Sub-
index
Identification Data
07hex
Vendor ID
2 Byte
Read only
0378hex
08hex
09hex
Device ID
3 Byte
050A01 hex
050A03hex
0Ahex
0Bhex
10hex
0
Vendor name
7 Byte
BALLUFF
11hex
0
Vendor text
15 Byte
www.balluff.com
12hex
0
Product
name
20 Byte
24 Byte
BNI IOL-802-000-Z036
BNI IOL-802-000-Z036-006
BNI IOL-802-000-Z037
BNI IOL-802-000-Z037-006
13hex
0
Product ID
7 Byte
BNI007F
BNI0072
14hex
0
Product text
21 Byte
28 Byte
33 Byte
40 Byte
Smart Light 5 segment
Smart Light 5 segment
Chrome
Smart Light 5 segment with
buzzer
Smart Light 5 segment with
buzzer Chrome
16hex
0
Hardware
Revision
1 Byte
17hex
0
Firmware
Revision
48 Byte
18hex
0
Application tag*
32 Byte
Read /
Write
* 32 Byte string adjustable by the user

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18
4 IO-Link Interface
Parameter Data
ISDU
Object name
Length
Range
Default
Value
Index
Sub-
index
40hex
0
Mode
1 Byte
0…3
0
41hex
0
Number of segments
1 Byte
1…5
5
42hex
0
Level type
1 Byte
0…1
0
43hex
0
Level resolution
1 Byte
0…4
0
44hex
0
Level mode
segment 1 color
1 Byte
0hex…Fhex
2hex
45hex
0
Level mode
segment 2 color
1 Byte
0hex…Fhex
3hex
46hex
0
Level mode
segment 3 color
1 Byte
0hex…Fhex
3hex
47hex
0
Level mode
segment 4 color
1 Byte
0hex…Fhex
1hex
48hex
0
Level mode
segment 5 color
1 Byte
0hex…Fhex
1hex
49hex
0
Level mode
limit 1-2
2 Byte
0hex…FFFFhex
80
4Ahex
0
Level mode
limit 2-3
2 Byte
0hex…FFFFhex
60
4Bhex
0
Level mode
limit 3-4
2 Byte
0hex…FFFFhex
40
4Chex
0
Level mode
limit 4-5
2 Byte
0hex…FFFFhex
20
4Dhex
0
Runlight mode
background color
1 Byte
0…7
0
4Ehex
0
Runlight mode
running color
1 Byte
0…7
1
4Fhex
0
Runlight mode
number of running
segments
1 Byte
1…3
1
50hex
0
1-2
Supply monitoring*
1 Byte
-
-
51hex
0
1-3
Brightness
3 Byte
0hex…7F7F7Fhex
7F7F7Fhex
52hex
0
Blinking frequency /
Runlight speed
1 Byte
1…5
2
53hex
0
Blinking mode
1 Byte
0hex…1Fhex
0hex
*Read only

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4 IO-Link Interface
Parameter Data
ISDU
Object name
Length
Range
Default Value
Index
Sub-
index
A1hex
0
1-5
LED01 settings****
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A2hex
0
1-5
LED02 settings****
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A3hex
0
1-5
LED03 settings****
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A4hex
0
1-5
LED04 settings****
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A5hex
0
1-5
LED05 settings****
5 Byte
0hex…FFFFFFFFFFhex
808080FF01hex
A6hex
0
1-5
LED06 settings****
5 Byte
0hex…FFFFFFFFFFhex
808080FF01hex
A7hex
0
1-5
LED07 settings****
5 Byte
0hex…FFFFFFFFFFhex
808080FF01hex
A8hex
0
1-5
LED08 settings****
5 Byte
0hex…FFFFFFFFFFhex
808080FF01hex
A9hex
0
1-5
LED09 settings****
5 Byte
0hex…FFFFFFFFFFhex
00FF00FF01hex
AAhex
0
1-5
LED10 settings****
5 Byte
0hex…FFFFFFFFFFhex
00FF00FF01hex
ABhex
0
1-5
LED11 settings****
5 Byte
0hex…FFFFFFFFFFhex
00FF00FF01hex
AChex
0
1-5
LED12 settings****
5 Byte
0hex…FFFFFFFFFFhex
00FF00FF01hex
ADhex
0
1-5
LED13 settings****
5 Byte
0hex…FFFFFFFFFFhex
FFFF00FF01hex
AEhex
0
1-5
LED14 settings****
5 Byte
0hex…FFFFFFFFFFhex
FFFF00FF01hex
AFhex
0
1-5
LED15 settings****
5 Byte
0hex…FFFFFFFFFFhex
FFFF00FF01hex
B0hex
0
1-5
LED16 settings****
5 Byte
0hex…FFFFFFFFFFhex
FFFF00FF01hex
B1hex
0
1-5
LED17 settings****
5 Byte
0hex…FFFFFFFFFFhex
0000FFFF01hex
B2hex
0
1-5
LED18 settings****
5 Byte
0hex…FFFFFFFFFFhex
0000FFFF01hex
B3hex
0
1-5
LED19 settings****
5 Byte
0hex…FFFFFFFFFFhex
0000FFFF01hex
B4hex
0
1-5
LED20 settings****
5 Byte
0hex…FFFFFFFFFFhex
0000FFFF01hex
FChex
0
1-3
User color***
3 Byte
0hex…FFFFFFhex
008080hex
FDhex
0
Limit type***
1 Byte
0…1
0
FEhex
0
Buzzer type**
1 Byte
0…3
0
**Only in case of BNI IOL-802-000-Z037
***Available from software version 2.1
****Available from software version 3.0